# CITGO PRODUCTS PIPELINE CO — Warning Letter

**Citation:** CPF 12024034WL  
**Type / status:** enforcement / historical  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2024-08-30

CLOSED warning letter citing 195.402(a), 195.402(c)(13), 195.402(d)(5), 195.403(c), 195.446(c)(3).

## Document text

Warning Letter involving CITGO PRODUCTS PIPELINE CO. PHMSA's enforcement data identifies the cited regulations as 195.402(a),  195.402(c)(13),  195.402(d)(5),  195.403(c),  195.446(c)(3). The case was opened on 2024-08-30 and is reported as closed as of 2024-08-30. Open the official case record for notices, responses, orders, and the latest status.

Official case documents:

12024034WL_Operator Response to Notice_11222024_(23-263975).pdf: https://primis.phmsa.dot.gov/enforcement-documents/12024034WL/12024034WL_Operator%20Response%20to%20Notice_11222024_(23-263975).pdf

12024034WL_Warning Letter_08302024_(23-263975).pdf: https://primis.phmsa.dot.gov/enforcement-documents/12024034WL/12024034WL_Warning%20Letter_08302024_(23-263975).pdf

12024034WL_Warning Letter_08302024_(23-263975)_text.pdf: https://primis.phmsa.dot.gov/enforcement-documents/12024034WL/12024034WL_Warning%20Letter_08302024_(23-263975)_text.pdf

12024034WL_Warning Letter_08302024_(23-263975)_text.pdf

WARNING LETTER
OVERNIGHT EXPRESS DELIVERY
August 30, 2024
Mr. Carlos Jordá
President and Chief Executive Officer
Citgo Products Pipeline Co
1289 Eldridge Parkway
Houston, Texas 77077
CPF 1-2024-034-WL
Dear Mr. Jordá:
From June 12, 2023 through November 7, 2023 a representative of the Pipeline and Hazardous
Materials Safety Administration (PHMSA) pursuant to Chapter 601 of 49 United States Code
(U.S.C.), conducted an integrated inspection which included Citgo Products Pipeline Company’s
(Citgo) Lakemont Pipeline System located near Sour Lake, Texas.
As a result of the inspection, it is alleged that you have committed probable violations of the
Pipeline Safety Regulations, Title 49, Code of Federal Regulations (CFR). The items inspected
and the probable violations are:
1. § 195.402 Procedural manual for operations, maintenance, and emergencies.
(a) General. Each operator shall prepare and follow for each
pipeline system a manual of written procedures for conducting normal
operations and maintenance activities and handling abnormal
operations and emergencies. This manual shall be reviewed at intervals
not exceeding 15 months, but at least once each calendar year, and
appropriate changes made as necessary to insure that the manual is
effective. This manual shall be prepared before initial operations of a
pipeline system commence, and appropriate parts shall be kept at
locations where operations and maintenance activities are conducted.
Citgo failed to follow its procedures for conducting post-accident reviews of employee activities
to determine whether the procedures were effective in each emergency and to take corrective action



where deficiencies were found following the 10/10/20 reported incident (NRC-20200302-34798)
in Calcasieu County, Louisiana, in accordance with § 195.402(a) and § 195.402(e)(9).1
During the inspection, PHMSA requested records for post-accident reviews of employee activities
for the emergency event which occurred on 10/10/20. Citgo provided the Incident Report, dated
10/11/20 and Accident Report – PHMSA 7000-1 Form, dated 02/03/21 (Incident Records).
The Incident Records, however, did not indicate a post-accident review was conducted for the
employees involved in the incident, did not state what procedures were reviewed, and did not state
whether the related procedures were effective. When PHMSA requested further information,
Citgo stated there was no need to conduct a post-accident review for this event as it was natural
force related.
The related procedure, O&M Manual Section G– Accident Reporting, dated 10/22/20 (O&M)
stated, in part (emphasis added), on pages G-10 and G-13:
A. Post-Accident Review 195.402
Any leak or accident that is reported on PHMSA Form F 7000-1 or any event requiring
emergency response shall have a post accident review.
…
C. Documentation
Information on PHMSA reportable leaks or accidents shall be maintained at the
Pipeline/Terminal office. The file should contain the following:
1. Data collected at the site.
2. Copies of required leak or accident reports.
3. Results of the post accident review.
4. Corrective actions taken (if any).
When PHMSA requested additional information related to data collected at the site and results of
the post accident review, Citgo was unable to provide a response.
Therefore, Citgo failed to follow its procedures for conducting a post-accident review of employee
activities to determine whether the procedures were effective in the emergency which occurred on
its Lakemont pipeline system on 10/10/20, in accordance with § 195.402(a) and § 195.402(e)(9).
2. § 195.402 Procedural manual for operations, maintenance, and emergencies.
(a) General. Each operator shall prepare and follow for each
pipeline system a manual of written procedures for conducting normal
operations and maintenance activities and handling abnormal
1 § 195.402 Procedural manual for operations, maintenance, and emergencies.
(a) …
(e) Emergencies. The manual required by paragraph (a) of this section must include procedures for the following to
provide safety when an emergency condition occurs:
(1) …
(9) Providing for a post accident review of employee activities to determine whether the procedures were effective
in each emergency and taking corrective action where deficiencies are found.



operations and emergencies. This manual shall be reviewed at intervals
not exceeding 15 months, but at least once each calendar year, and
appropriate changes made as necessary to insure that the manual is
effective. This manual shall be prepared before initial operations of a
pipeline system commence, and appropriate parts shall be kept at
locations where operations and maintenance activities are conducted.
Citgo failed to follow its manual of written procedures. Specifically, Citgo failed to follow its
O&M Manual Section J– Inspection and Maintenance, dated 09/23/22 (OM – Section J) for
conducting its annual firefighting extinguisher inspections for calendar years 2021 through 2023
pursuant to § 195.430(a).
Section 195.430(a) states “[e]ach operator shall maintain adequate firefighting equipment at each
pump station and breakout tank area. The equipment must be in proper operating condition at all
times.”
The OM - Section J, page J-37 stated in part “[t]he annual maintenance check includes, for
example, a complete examination of all its part, cleaning, replacement or defective parts,
reassembly, recharging and where appropriate, repressurization…Record the maintenance in the
appropriate box located on the extinguisher label and on the permanent file by signing your initials
followed by an X.” Additionally, the OM – Section J included an annual maintenance checklist.
During the inspection, PHMSA requested records related to annual firefighting extinguisher
inspections for calendar years 2021 through 2023 at Citgo’s Lakemont facilities. Citgo provided,
Cintas Fire Protection – Service Receipt Records, dated 2020 – 2023 (Annual Fire Records). The
Annual Fire Records, however, failed to include information required per the OM. The Annual
Fire Records include a service receipt with the purchase bill amount to Citgo. The Annual Fire
Records failed to include any inspections or checks related to the items listed in the annual
maintenance checklist.
Therefore, Citgo failed to follow its manual of written procedures for conducting and documenting
its annual firefighting extinguisher inspections for calendar years 2021 through 2023, in
accordance with § 195.402(a).
3. § 195.402 Procedural manual for operations, maintenance, and emergencies.
(a) General. Each operator shall prepare and follow for each
pipeline system a manual of written procedures for conducting normal
operations and maintenance activities and handling abnormal
operations and emergencies. This manual shall be reviewed at intervals
not exceeding 15 months, but at least once each calendar year, and
appropriate changes made as necessary to insure that the manual is
effective. This manual shall be prepared before initial operations of a
pipeline system commence, and appropriate parts shall be kept at
locations where operations and maintenance activities are conducted.



Citgo failed to conduct an annual review of its operations and maintenance manual at intervals not
exceeding 15 months but at least once each calendar year. Specifically, Citgo failed to conduct an
adequate review of its operations and maintenance manual in the appropriate time interval for
calendar years 2020, 2021, and 2022.
During the inspection, PHMSA requested annual review records of the operations and maintenance
manual for calendar years 2020 through 2022 at its Lakemont facilities. Citgo provided the
Operations & Maintenance / Emergency Procedures Plans/ OQ Plan Review Record, dated
12/15/22, 11/4/21 and 01/22/20. When PHMSA inquired about whether the annual review covers
the Citgo integrity management manual as well as all incorporated by reference documents, Citgo
discussed that the annual review only covers operations and maintenance, emergency plans and
operator qualification plans.
Citgo provided PHMSA with its Integrity Management Program for Hazardous Liquid Pipelines
– TPL-EPCC-LIMP, dated 10/01/22 (LIMP). The LIMP stated that the “Review Cycle – 5 Years”.
The LIMP stated an incorrect frequency for review of its operations and maintenance manual, as
LIMP is required to be a part of the operations and maintenance manual pursuant to
§ 195.402(c)(3) and therefore is subject to the review frequency of § 195.402(a).
Therefore, Citgo failed to conduct an adequate review of its operations and maintenance manual
for calendar years 2020, 2021, and 2022, within the appropriate time interval of not exceeding 15
months but at least once each calendar year, in accordance with § 195.402(a).
4. § 195.402 Procedural manual for operations, maintenance, and emergencies.
(a) …
(c) Maintenance and normal operations. The manual required by
paragraph (a) of this section must include procedures for the following
to provide safety during maintenance and normal operations:
(1) …
(13) Periodically reviewing the work done by operator personnel to
determine the effectiveness of the procedures used in normal operation
and maintenance and taking corrective action where deficiencies are
found.
Citgo failed to conduct periodic reviews of the work done by operator personnel to determine the
effectiveness of the procedures used in normal operation and maintenance and taking corrective
action where deficiencies are found as required by § 195.402(c)(13). Specifically, Citgo failed to
conduct periodic reviews of the work done by operator personnel throughout calendar years 2020,
2021, and 2022.
During the inspection, PHSMA requested records related to § 195.402(c)(13) for calendar years
2020 through 2022 at its Lakemont facilities. Citgo provided Annual Review of Employee
Performance, dated 2020, 2021 and 2022 (Performance Reviews). Citgo’s Performance Reviews
reviewed employee's job performance, but did not provide a review of the effectiveness of the
procedures, as required by § 195.402(c)(13). The Performance Reviews failed to indicate what



procedure was reviewed by operator personnel in normal operation and maintenance tasks, when
the task was completed and what corrective actions were taken if any deficiencies were found.
Therefore, Citgo failed to conduct periodic reviews of the work done by operator personnel to
determine the effectiveness of the procedures used in normal operation and maintenance and taking
corrective action where deficiencies are found in calendar years 2020, 2021, and 2022 in
accordance with § 195.402(c)(13).
5. § 195.402 Procedural manual for operations, maintenance, and emergencies.
(a) …
(d) Abnormal operation. The manual required by paragraph (a) of
this section must include procedures for the following to provide safety
when operating design limits have been exceeded:
(1) …
(5) Periodically reviewing the response of operator personnel to
determine the effectiveness of the procedures controlling abnormal
operation and taking corrective action where deficiencies are found.
Citgo failed to conduct periodic reviews of operator personnel responses to determine the
effectiveness of the procedures controlling abnormal operation and taking corrective actions where
deficiencies are found as required by § 195.402(d)(5). Specifically, Citgo failed to conduct
periodic reviews of operator personnel to determine the effectiveness of the procedures controlling
abnormal operation and taking corrective action where deficiencies are found in calendar years
2020, 2021, and 2022.
During the inspection, PHSMA requested records related to § 195.402(d)(5) for calendar years
2020 through 2022 at its Lakemont facilities. Citgo provided Annual Review of Employee
Performance, dated 2020, 2021 and 2022 (Performance Reviews). The Performance Reviews,
however, indicated an annual review of the employee's performance, not an effectiveness review
of abnormal operation procedures pursuant to § 195.402(d)(5). The Performance Reviews failed
to indicate what effectiveness reviews were conducted of the abnormal operations response work
done, what procedures were reviewed by operator personnel regarding abnormal operations, when
the task was completed, and what corrective actions were taken if any deficiencies were found.
Therefore, Citgo failed to conduct periodic reviews of operator personnel to determine the
effectiveness of the procedures controlling abnormal operation and taking corrective action where
deficiencies are found in calendar years 2020, 2021, and 2022 in accordance with § 195.402(d)(5).
6. § 195.403 Emergency response training.
(a) …
(c) Each operator shall require and verify that its supervisors
maintain a thorough knowledge of that portion of the emergency
response procedures established under 195.402 for which they are
responsible to ensure compliance.



Citgo failed to require and verify that its supervisors maintain a thorough knowledge of that portion
of the emergency response procedures established under § 195.402 for which they are responsible
for ensuring compliance. Specifically, Citgo failed to provide adequate records demonstrating
compliance with § 195.403(c) during calendar years 2020 through 2022.
During the inspection PHMSA requested emergency response supervisor training records for
calendar years 2020 through 2022 at its Lakemont facilities. Citgo provided its Annual Review of
Employee Performance, dated 2022 (Performance Reviews). The Performance Reviews did not
demonstrate how Citgo verifies its supervisors have maintained a thorough knowledge of the
portion of the emergency response procedures established under § 195.402 which they are
responsible for to ensure compliance.
The Performance Reviews did not include any specific details regarding how Citgo requires and
verifies that its supervisors are knowledgeable of the emergency response procedures for which
they are responsible for, any references to § 195.403(c), or any other information on how and
where these requirements are documented. When PHMSA requested additional information on
how Citgo meets compliance to the regulation, Citgo stated there is no set form that is used to
document this data.
Therefore, Citgo failed to require and verify that its supervisors maintain a thorough knowledge
of that portion of the emergency response procedures established under § 195.402 for which they
are responsible for ensuring compliance during calendar years 2020 through 2022, in accordance
with § 195.403(c).
7. § 195.446 Control room management.
(a) …
(c) Provide adequate information. Each operator must provide its
controllers with the information, tools, processes and procedures
necessary for the controllers to carry out the roles and responsibilities
the operator has defined by performing each of the following:
(1) …
(3) Test and verify an internal communication plan to provide
adequate means for manual operation of the pipeline safely, at least
once each calendar year, but at intervals not to exceed 15 months;
Citgo failed to test and verify its internal communication plan to provide adequate means for
manual operation of the pipeline safely, at least once each calendar year, but at intervals not to
exceed 15 months, in accordance with § 195.446(c)(3). Specifically, Citgo failed to provide
records that demonstrate it tested and verified its internal communication plan at least once each
calendar year, but at intervals not to exceed 15 months during calendar years 2020 and 2021 at its
Lakemont, Texas pipeline facility.
During the inspection, PHMSA requested records for calendar years 2020 and 2021 related to the
testing of the internal communication plan at the Lakemont, Texas facility. Citgo provided the
SCADA Communication Outage Byran Control Center record, dated 04/03/20 and 04/11/21
(SCADA Records). The SCADA Records were loss of power communication events that occurred



at the main control center in Bryan, Texas, and did not demonstrate testing of the internal
communication plan. When PHMSA requested additional information about how the SCADA
Records demonstrate testing of the internal communication plan in place at the Lakemont facilities,
Citgo discussed how they use actual events in lieu of testing. However, the events did not
demonstrate a full test and verification for the manual operation of the pipeline.
Therefore, Citgo failed to test and verify its internal communication plan to provide adequate
means for manual operation of the pipeline safely, at least once each calendar year, but at intervals
not to exceed 15 months during calendar years 2020 and 2021 at its Lakemont pipeline facility, in
accordance with § 195.446(c)(3).
Under 49 U.S.C. § 60122 and 49 CFR § 190.223, you are subject to a civil penalty not to exceed
$266,015 per violation per day the violation persists, up to a maximum of $2,660,135 for a related
series of violations. For violation occurring on or after January 6, 2023 and before December 28,
2023, the maximum penalty may not exceed $257,664 per violation per day the violation persists,
up to a maximum of $2,576,627 for a related series of violations. For violation occurring on or
after March 21, 2022 and before January 6, 2023, the maximum penalty may not exceed $239,142
per violation per day the violation persists, up to a maximum of $2,391,142 for a related series of
violations. For violation occurring on or after May 3, 2021 and before March 21, 2022, the
maximum penalty may not exceed $225,134 per violation per day the violation persists, up to a
maximum of $2,251,334 for a related series of violations. For violation occurring on or after
January 11, 2021 and before May 3, 2021, the maximum penalty may not exceed $222,504 per
violation per day the violation persists, up to a maximum of $2,225,034 for a related series of
violations. For violation occurring on or after July 31, 2019 and before January 11, 2021, the
maximum penalty may not exceed $218,647 per violation per day the violation persists, up to a
maximum of $2,186,465 for a related series of violations. For violation occurring on or after
November 27, 2018 and before July 31, 2019, the maximum penalty may not exceed $213,268 per
violation per day, with a maximum penalty not to exceed $2,132,679.
We have reviewed the circumstances and supporting documents involved in this case, and have
decided not to conduct additional enforcement action or penalty assessment proceedings at this
time. We advise you to correct the items identified in this letter. Failure to do so will result in
Citgo Products Pipeline Co being subject to additional enforcement action.
No reply to this letter is required. If you choose to reply, in your correspondence please refer to
CPF 1-2024-034-WL. Be advised that all material you submit in response to this enforcement
action is subject to being made publicly available. If you believe that any portion of your
responsive material qualifies for confidential treatment under 5 U.S.C. § 552(b), along with the
complete original document you must provide a second copy of the document with the portions
you believe qualify for confidential treatment redacted and an explanation of why you believe the
redacted information qualifies for confidential treatment under 5 U.S.C. § 552(b).



Sincerely,
Robert Burrough
Director, Eastern Region, Office of Pipeline Safety
Pipeline and Hazardous Materials Safety Administration

## Provenance

- Official: Yes
- Source: <https://primis.phmsa.dot.gov/enforcement-data/case/12024034WL>
- Source ID: `phmsa-enforcement`
- SHA-256: `0dd4b274a800411c10eb674708c52f85c6df26b987c21ce3ac6f254242e0d20a`
- Retrieved: 2026-08-20T04:44:44.458Z
- Exported: 2026-08-24T19:04:32.864Z
- Document slug: `phmsa-enforcement-12024034wl`

### Source metadata

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  "cpf": "12024034WL",
  "operator": "CITGO PRODUCTS PIPELINE CO",
  "region": "Eastern",
  "pipelineType": "INTERSTATE LIQUID",
  "caseStatus": "CLOSED",
  "citedSections": [
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    "195.402(c)(13)",
    "195.402(d)(5)",
    "195.403(c)",
    "195.446(c)(3)"
  ],
  "dataAsOf": "08/04/2026 12PM",
  "caseDataAsOf": "2026-08-04",
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  "jurisdiction": "US",
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}
```
