# Boeing - Long Beach Division — Hazardous Materials Safety Interpretation

**Citation:** 02-0224  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2002-10-28

02-0224 response to Boeing - Long Beach Division concerning 178.602.

## Document text

<<<PAGE 1>>>

•
5. Departmer
Transportatic
Washington, S
20590
special Programs
Administration
ОСт 2 8 2002
Mr. Scott W. Chapman
Boeing - Long Beach Division
Ref. No. 02-0224
19270 Western Avenue
Torrance, CA 90501
Dear Mr. Chapman:
This is in response to your August 26, 2002 letter concerning package testing requirements under the
Hazardous Materials Regulations (HMR; 49 CFR Parts 171-180). Specifically, you requested
clarification concerning the relative humidity requirements for testing paper and fiberboard packagings
in § 178.602. You state that while the HMR requires margin of error of +2% in determining relative
humidity, the machine you use has a margin of error of 15%.
Section 178.602 (d) requires the packaging to be maintained at least 24 hours prior to testing in an
to a 15% deviation (45% or 55% relative humidity) for short term fluctuations in this minimum 24-hour
environment with 50% relative humidity, plus or minus 2%. In addition, the requirements allow for up
period. The average relative humidity would be calculated for at least 24 hours before the test, and
would allow for ‡5% deviation spikes, but the average relative humidity must remain between 48% and
52%.
You equipment will need to be accurate enough to ensure that the pre-test environment falls within
these specifications. Your equipment and subsequent data display may be of any number of
technologies or styles, but it is the responsibility of the equipment owner to be able to read and verify
that the packaging was in an environment that meets these criteria for at least 24 hours prior to testing.
If you feel this criteria is too restrictive, then you may petition RSPA for a change to the regulations
under the process outlined in § 106.31 of the 49 CFR.
I hope this satisfies your request.
Sincerely,
Delmer F. Billings
Chief, Standards Development
Office of Hazardous Materials Standards
178.602
020224

<<<PAGE 2>>>

• AUG-26-2002 11:33
BOEING
310 972 7303
P.01
@BOEING:
Johnsen
A Division of McDonnell Douglas Corporatior
Long Beach Division,
A Wholly Owned Subsidiary of The Boeing Company
$178.602
Torrance, California 90501
19270 Western Avenue
PACKAGING ENGINEERING
lesting
August 26, 2002
02-0924
To Edward T. Mazzullo:
I was hoping you could give me a response in writing that our humidity tolerances maintained by our test
requirement for IATA and CFR49 below.
equipment are acceptable as recorded for our fibreboard sample conditioning. See excerpted
JATY
Dangerous Goods Ragulations
80 long as thay. ara piaded so hat the test resulls are not
invalldated.
322 l te dr faste for liquide, when another
(specific gravity) and viscosity should be similar to 1h03e.of
subslance is used, it must be of similar relative density
the substance being transported. Wasor may also be usad
6.9.3.4.
for the lauld drop test under the conditions set lorth in
83.27:: Pip
tomboard
sk her dondl
Đho
he/was must all within chaselims, Shot.
on inha
not capital
relate
§178.602
Preparation of packagings and packnges for resting
sting and resis must be carriod our in the samt manner as if propared, for bansporatión, inaluding inner packaginga
) Excopi as utharwise provided in this subehapter, each prokaging and paclonge maar da oldeed in preparation f
tho ceso of combinailon packuginge.
for chamical compalbility resting or wirre this would invalidate the results of the tesis.
be of the same or higher specific gravity as the matotial to be carried, and its other physical propertiós Cerain, size, viscos.
(e) If tbe Distarial to be transported is replaced for test ptuposes by a non- hazardous material, tha material used must
ity) which might influence be results of tho required tests must curiospond as clodely ds positile to rhose of the hazard.
;178.603(e) of this subpart. It is permissible to use ndditives. auch as bags of lead shot, to achieye the roquiaite total park.
us tasterial to be transported. Wards may sisu bo aeed for the liquid drop cas under the conditions specified in
ago mass, to long as they are placed so that the test results are not affected.
sphere invintained—
(d) Paper or fiberboard packagings must be conditioned for at least 34 houra immediately prior to besting in an ntmo.
are tastes tales and measurement limicalion may cauda individual incuxurements
(1) du SD pescent = 2 percent rolntire humidiry, and at a lemperaturo of 23° C= 2° C (73° Ft 4° F), Average values
to vary by up o= 5 paicent relative humidity will signifieant impoirment of bost reproduciblity:
(81° Fg4° 1). Averace valies shuald tall withie these limits, Short-torm Doctuations and raessurement limitations m*
2) At 65 percent + 2 pezernt colative humidiry, and nt a lemberrue of 20º C* 20C 9[=40M*C+?
cause individual measureinenes to Vary by up lo = 5 percent relative humidity without significont impair ment of test
(3) For resting at periodic intervals only G.e., arher thon initiat design qualification resting), at arbient conditions.

<<<PAGE 3>>>

„AUG-26-2002 11:33
BOEING
310 972 7303 P.02
equipment and setup required to measure to these tolerances would be fairly elaborate. Over time we
I am hearing from our metrology group the tolerances as written in both regulations are too tight and the
have corresponded with many third party labs and never determined any special setups, as described
by our metrology, existed for their equipment and i have not heard of any rulings over this matter from
D.O.T. or lATA authority. According to my contact in our Metrology group, when using Test to Accuracy
have a measuring instrument that is +/- 0.2 to 0.5 %RH which leads to the not possible to the not
Ratio (TAR), which should usually be 10:1 optimally but 4:1 is more realistic, we then are required to
feasible when measuring in Humidity. What we see in our data shows, based on our recording
equipment is calibrated to +/- 5 RH but both the digital and graphic presentation of our data has limited
equipment calibration and configuration, that we are properly conditioning our fiberboard samples. Our
resolution.
Since the recorder is not calibrated to measure at +/- 2%, is our data qualified per the regulations?
I believe these recordings to be typical in the industry. Our equipment also measures as coupled to a
restrictions noted in CFR and lATA specifications.
sensor that is very good at what it is specified for, but may be considered poor in relation to the
sample conditioning for UN testing using calibrated equipment that has a limited calibration +/- 5% RH?
Can you provide approval in writing that the data shown below is representative of acceptable fiberboard
See attached actual recorded data indicating temp and humidity tolerance held within our environmental
tolerance of +/- 5% humidity. We are running evaluations on our chamber and were looking for a
chamber over a 24 hr period. This was recorded with our chart recorder calibrated to read with a
qualified opinion as to whether these readings show we hold the tolerance required per Code of Federal
Regulations Title 49 and/or IATA to provide UN qualified packaging.
•Г
Electron
very sh
this
3-71

<<<PAGE 4>>>

_ AUG-26-2002 11:33
BOEING
310 972 7303
P.03
Please review below additional 24 hr recording, particulary the Humidity, (circled areas which in my
5% humidity, but our equipment is calibrated for +/- 5% accuracy.
opinion show swings in humidity between 3 & 4%. I consider these temporary fluctuations to be below
27:37
in humidity are limited to only 5%?
If the equipment is not measuring to within the required +/- 2% humidity, how am I to determine swings
Also how is "average" value calculated for this requirement as written In both regulations and when
Is it acceptable to use a chart recorder and file these readings with the test report?
Is this simply a visual interpretation for average?
Vlust average be calculated or digitally converted?
6:56130505
Pa: (310) 902-72674
pager: 562) 872-9202
TOTAL P.03

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2002/020224.pdf>
- Source ID: `phmsa`
- SHA-256: `ffecc06f097e21758aa57e3cb562bb2aae083970dc4d5347502929782f1a2fd8`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-23T09:34:01.777Z
- Document slug: `phmsa-interpretation-02-0224`

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