# Spray Chem Chemical Company — Hazardous Materials Safety Interpretation

**Citation:** 04-0031  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2004-03-08

04-0031 response to Spray Chem Chemical Company concerning 177.848.

## Document text

<<<PAGE 1>>>

U.S. Department
Research and
of Transportation
400 Seventh St., S.W.
Washington, D.C. 20590
pecial Program
dministrariol
MAR - 8 2004
Mr. Cliff Jacobson
Ref No.: 04-0031
Spray Chem Chemical Company
705 Keenan Court
Durham, CA 95938
Dear Mr. Jacobson:
This responds to your January 24, 2004 letter and subsequent telephone conversation, requesting
additional clarification of our January 23, 2004 letter regarding segregation requirements under the
Hazardous Materials Regulations (HIMR; 49 CFR Parts 171-180). Your questions are paraphrased
and answered as follows:
Q1.. What is the definition of the term "truckload" as used in the segregation and separation
requirements specified in § 177.848 of the HMR?
Al.
The table in section 177.848(d) provides that Class & liquids may not be loaded above or
adjacent to Class 5 materials. Section 177.848(e)(3) also states that shippers may load
truckload shipments of such materials together when it is known that the mixture of contents
would not cause a fire or a dangerous evolution of heat or gas. The term "truckload" as used in
this section means a shipment of hazardous materials loaded into a transport vehicle by a single
shipper. Shipments of hazardous materials offered to a carrier by different shippers and loaded
into a transport vehicle are not considered to be truckload shipments.
Q2.
May a shipper of a truckload shipment of empty containers that contain the residues of Division
5.1 and Class 8 liquid hazardous materials transport the empty containers adjacent to each
other in the same transport vehicle when it is known by that shipper that the mixture of contents
would not cause a fire or dangerous evolution of heat or gas?
A2.
The answer is yes. Although, as noted above, Class 8 liquids generally may not be loaded
above or adjacent to Class 5 materials, § 177.848(e)(3) permits shippers to load truckload
shipments of such materials together when it is known that the mixture of contents would not
cause a fire or a dangerous evolution of heat or gas.
Q3.
If the shipper knows that commingling of the residue in the empty containers would not cause a
fire or dangerous evolution of heat or gas, would the term "incompatible hazardous materials
transported in the same vehicle" be an improper term to use?
177.848
040031

<<<PAGE 2>>>

A3.
Truckload shipments maybe offered for transportation and transported in accordance with
§ 177.848(e)(3). In such instances, the Class 8 liquid and Class 5 material would not be
considered incompatible hazardous materials.
Q4.
You asked if the following scenario would be considered proper separation:
Two empty 330 gallon Intermediate Bulk Container (IBC) stored adjacent to each
and safety caps and properly secured in accordance with the HMR
other, drained of all material except residue, and tightly sealed with shut off valves
A4.
The answer is no. In accordance with § 173.29, an empty packaging containing only the
residue of a hazardous material generally must be offered for transportation and transported in
the same manner as when it previously contained a greater quantity of that hazardous material.
In the scenario you describe, if the IBCs contain the residue of incompatible hazardous
§177.848(d).
materials, then they must be transported in accordance with the segregation requirements in
Several inches of air space between containers of incompatible liquid hazardous materials does
not satisfy the requirements of § 177.848(d). Air space would not prevent commingling of the
liquid hazardous materials in the event of failure of the containers. Moreover, merely placing
the packages on pallets to elevate them above the vehicle floor does not satisfy the separation
requirements. Separation must be accomplished by a means of physical separation, such as by
placing non-permeable barriers, non-reactive freight, or non-combustible, non-reactive
absorbents between the packagings, or by elevating the freight in a manner that prevents
commingling of the liquid hazardous materials required to be separated.
Q5.
If a packaging that previously contained a Class 8 liquid and a Class 5 material are rinsed and
contain only the residue of the rinse water and minimal hazardous material residue to the point
where the shipper knows the residues may still be classified as hazardous materials, but are
much to diluted too cause any fire or dangerous evolution of heat or gas, may the shipper of
truckload shipments ship these empty IBC's adjacent to each other in the same transport
vehicle when properly placarded and manifested?
A5.
See answer A2 above.
Q6.
Under the above example, would there be a difference between the requirements of a
"truck load" shipment and a "non-truckload" shipment of hazardous material?
A6. The exception in § 177.848(e)(3) applies to truckload shipments only. Non-truckload
shipments containing residues of class 8 liquids and class 5 materials must be shipped in
accordance with the requirements of § 177.848(d) and (e).

<<<PAGE 3>>>

Q7. Are empty 55 gallon drums that contain only the residue of a hazardous material considered
nonregulated, for shipment back to the manufacturer for reuse or disposal?
A7.
The answer is no, unless cleaned and purged to the extent provided in § 173.29(b)(2)(ii). A
packaging that is sufficiently cleaned of residue and purged of vapor to remove any potential
hazard is not regulated under the HMR. An empty packaging is not subject to the HMR if it: I)
is unused; 2) is sufficiently cleaned of residue and purged of vapors to remove any potential
hazard; 3) is filled with a material that is not hazardous to such an extent that any residue
remaining in the packaging no longer poses a hazard; or 4) contains the residue of certain
hazardous materials specified in § 173.29.
"Cleaned and purged" means that no residual material and no residual vapor remains in the
greatly depending on the nature of the hazardous material and the type of packaging. In some
stances, a packaging can be totally emptied of hazardous material, including residue, withol
ndergoing a cleaning process, and may be considered to have been cleaned and purged. I
other instances, an active cleaning process may be necessary to purge a packaging of
hazardous residue. Therefore, unless your packaging meets any of these criteria, you must
I hope this information is helpful. Please contact us if you require additional assistance
Sincerely,
Husk Droz
Susan Gorsky
Senior Transportation Regulations Specialist
Office of Hazardous Materials Standards
cc: Paul Hogan, CHP

<<<PAGE 4>>>

Jan 27 04 12:03a
Cliff & Nancy Jacobson
530
877-3317
p.1
Reterford
Spray Chem Chemical Co. Inc.
$197.848
705 Keenan Court
Durham, CA 95938
Segregation
1/24/2004
04-0031
Susan Gorsky
Senior Transportation Regulations Specialist
U. S. Department of Transportation
Office of Hazardous Materials Standards
Dear Ms. Gorsky:
On Nov. 25Th. 2003 I sent your department a letter asking for an interpretation and further
clarification on an interpretation letter that your office had sent to an officer George
Barber of the California Highway Patrol. (ref. # 03-0120).
You responded to my request on 1/23/2004 (ref.# 03-0300).
some detail.
After reading your response I called your office and you and I discussed your response in
Based on our conversation we mutually agreed that further clarification would be
appropriate and you suggested that I should draft an additional letter restating my
position more cleariy.
In Officer Barber's letter he states "if a barrier is placed between the materials, can the
shipper load the 5.1 and class 8 liquids adjacent to each other? The shipment was not a
truck-load shipment".
Question: If the entire truckload was loaded at my facility would Officer Barber's
statement "the shipment was not a truck-load shipment" be incorrect?
containers that contain only the residue of hazardous materials, ship these empty
Question: Can the shipper of truck load quantities of hazardous materials and empty
containers adjacent to each other in the same transport vehicle, when it is known by that
shipper that the mixture of contents from these empty containers would not cause a fire or
dangerous evolution of heat or gas?.
would not cause a fire or dangerous evolution of heat or gas, would the term
Question: If the shipper knows commingling of the residue in the empty containers
"incompatible hazardous materials transported in the sarae vehicle" bo an improper term
Section 177.848e of the Code of Federal Regulations provides that a class 8 corrosive
same transport vehicle or stored together during the course of transportation unless
iquid and a division 5.1 oxidizer may not be loaded, transported, or stored together in the
separated in a manner that, in the event of leakage from packages under conditions

<<<PAGE 5>>>

Jan 27 04 12:03a
•
Cliff & Nancy Jacobson
530
877-3317
p.2
normally incident to transportation, commingling of the hazardous materials would not
Question: Would two empty IBC containers which were stored adjacent to each other,
inspected, permitted, drained of all material except hon pour able residue and tightly
that are designed to transport 330 Gallons of hazardous material and are currently
sealed with shut off valves and safety caps and which were load locked securely meet the
standards stated in the above paragraph?
The author of this letter knows, as does your office, the rigorous testing required of these
Question/Comment:
IBC containers to become certified by the department of transportation for the
not be shipped adjacent to each other with only the residue of class 8 and 5.1 materials
transporting of hazardous materials. Is it reasonable to assume that these containers could
when the separation requirements for 660 gallons of the same material only need be
separated by four feet?
In your letter to me you stated "in accordance with 173.29(b) (i), a packaging that has
is not regulated under the HMR".
been sufficiently cleaned of residue and purged of vapor to remove any potential hazard
Question: If the packaging is rinsed and then contains only the residue of the rinse water
empty IBC's adjacent to each other in the same transport vehicle when properly
placarded and manifested?
requirements of a "truck load shipper and any properly permitted carrier that had
Question: Under the above example, why would there be a difference between the
shipping documents correctly describing the above conditions?
Question: Are empty 55 gallon drums that contain only the residue of a hazardous
material considered no regulated, for shipment back to the manufacturer for reuse or
disposal?
55 gallon drums containing the residue of hazardous materials more secure that the
Question/Comment: Does the department of transportation view the transport of empty
transport of empty IBC containers containing the residue of hazardous material? Does
this seem logical or reasonable to you?
Thank you
Clifford L. Jacobson
1 істі-
Spray Chem Chemical Co.
Cc: Paul Hogan, CHP

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2004/040031.pdf>
- Source ID: `phmsa`
- SHA-256: `0516a32a6ed9f140fa4fe7a95a5dabe2d7d462e49107bb06f53d52ea9371e058`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-22T18:47:26.540Z
- Document slug: `phmsa-interpretation-04-0031`

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