# Alston & Bird LLP — Hazardous Materials Safety Interpretation

**Citation:** 04-0141  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2004-06-04

04-0141 response to Alston & Bird LLP concerning 173.185.

## Document text

<<<PAGE 1>>>

U.S. Department
of Transportation
400 Seventh St., S.W.
Washington, D.C. 20590
Special Programs
Research and
Administration
JUN
42004
Ms. Laura Lewis Owens
Ref. No. 04-0141
Alston & Bird LLP
One Atlantic Center
1201 West Peachtree Street
Atlanta, Georgia 30309-3424
Dear Ms. Owens:
This is in response to your letter of May 25, 2004 requesting confirmation that discharged
lithium ion batteries as described in your letter are not subject to the Hazardous Materials
Regulations (HMR; 49 CFR Parts 171-180) when transported by highway in the United
States. In your letter you state that the subject batteries contain one cell and that the
equivalent lithium content of the cell is calculated to be 0.26 grams.
You indicate that these lithium ion batteries are part of a voluntary recall that Verizon
Wireless is in the process of implementing in cooperation with the Consumer Product
Safety Commission. The batteries, which are counterfeit, are susceptible to overcharging
and may overheat during or soon after charging. Under the proposed recall program,
Verizon Wireless would request that a customer cease charging the battery and leave the
phone on to allow the phone to discharge for three days prior to return shipment. A
customer would place the discharged battery in a strong fiberboard box, provided by
Verizon Wireless. You state that the packaging material and configuration complies with
the requirements in 49 CFR 173.185(b)(4) which requires that lithium batteries be
packaged in manner to prevent short circuits. The customer would return the battery to
Verizon Wireless via ground shipment by U.S. mail. You further state that you are
working with the U.S. Postal Service (USPS) to ensure that transportation is limited to
ground shipments and that such shipments will comply with any additional requirements
of the USPS.
Under 49 CFR 173.185(b), a lithium ion cell that contains 1.5 grams or less equivalent
lithium content and a lithium ion battery that contains 8 grams or less equivalent lithium
content are not subject to the requirements of HMR if they comply with the provisions in
49 CFR 173.185(b)(3), (4) and (5). In addition, 49 CFR 173.21(c) states that electrical
devices which are likely to create sparks or generate a dangerous quantity of heat are
orbidden for transportation unless packaged in a manner which precludes such a
ccurrence. As the entity causing these batteries to be transported. it is the responsibilit
The procedures which you have described, if effectively communicated to the person:
of Verizon Wireless to ensure compliance with the applicable provisions of the HMF
returning these batteries, appear adequate to ensure that these batteries are eligible for the
173185
040141

<<<PAGE 2>>>

exceptions provided in 49 CFR 173.185(b) and are not forbidden for transportation under
the provisions of 49 CFR 173.21(c).
I trust this satisfies your inquiry. If we can be of any further assistance, please contact us.
Sincerely,
le lead : Magulle
Edward T. Mazzullo
Director, Office of Hazardous
Materials Standards

<<<PAGE 3>>>

Gal
04-0141
ALSTON&BIRD LIP
113,155
www.siston.com
Lumro Lewis Owens
Direct Dinl: 404-H81-7363
-mull: lowcny@alviun.com
May 25, 2004
VIA: FACSIMILE & UNITED PARCEL SERVICE
Rescarch and Special Programs Administratior
Deputy Associate Administrator for Hazardous Materials Safety
Department of Transportation
DHM-1
400 7th St., S.W.
!
Washington, DC 20590-0001
Re:
Request for Confirmation of Non-Applicability of the Hazardous
Materials Regulation: (40 C.F.R. Parts 171-185)
Dear Mr. Wybenga:
I write on behalf of Verizon Wireless to request the Deparyment of
Transporlation's confirmation that discharged lithium ion batteries, as described bolow,
are not subject to the federal Hazardous Materials Regulations, 40 C.F.R. Part 171-185
(the "HMR") when transported by ground in strong packagings. In voluntary coperation
with the U.S. Consumer Product Safety Commission ("CPS"), Verizon Wircless is in
the process of implementing a program for the voluntary exchange of certain lilhium ion
batteries that may be counterfeit. The CPSC has requested that Verizon Wireless notify
le Department of Transportation (DOT) of Verizon Wireless' proposed ballery exchang
rogram. That program and Verizon Wireless' conclusions as to the regulatory status o
the transportation of such discharged batteries are described below.
Background
The subject batteries bear the external outward appearance of LG Electronics
("LG") TM-510 batteries used in LG's TM-510 model cellular telephone. Baph battery
contains one lithium ion cell. Because the counterfeit batteries may be susceptible to
overcharging, they may overbeat during or soon after charging.
Verizon Wireless
proposes to aler a custome to these pansit i, had ded popsed to lie ra
replacement battery.
101 South Tryon Sirect, Suito 1000
Bank of America Plaza
90 Park Avenic
Churlogic, NC 28280-1000
New York, NY 10016
3201 Beechleuf Court, Suite o0n
lux: 704-144-1111
704-411-1000
lax: 312-210-9.144
212-210-2400
Roleigh, NO 27604-1062
601 Pennsylvania Avenue, N.W
PAx: 919-862-2260
919-862-2200
Washna, DE: 20 +-271
Fian: 202-7:00-3333
202-7563300

<<<PAGE 4>>>

Mr. Frits Wybenga
May 25, 2004
Page 2
immediately cease charging the recalled battery and leave the phone on to illow the
Under that proposed program, Verizon Wireless would request that a customer
phone to discharge for threa (3) days prior to return shipment. A customer would
exchange a discharged battery for a replacement battery by placing the dischargud battery
in a strong fiberboard box provided by Verizon Wireless and retuming the lattery to
Verizon Wireless via ground shipment by U.S. mail. A specimen of this packaging is
attached hereto as Exhibit "A". Verizon Wireless is working with the U.S. Postal Service
"USPS") to ensure that transportation will be limited to the ground and that such
shipments will satisfy any additional requirements under USPS regulations.
Regulatory Status of the Batteries Under the HMR
Under the HMR, most lithium batteries are regulated as Class 9 materials.
However, subject to the
satisfaction of certain conditions, 49 C.F.R. § 173.185(b)
provides an exception to the HMR's requirements for lithium ion cells and batteries.
not more than 1.5 grams of "equivalent lithium content" and a lithium-ion battery
Specifically, $ 173.185(b)(1) and (2) except from regulation a lithium ion cell containing
containing an aggregate quantity of not more than 8.0 grams of equivaleml lithium
content.
Equivalent lithium content is calculated to be 0.3 times the rated cupacity in
ampere-hours of a lithium ion cell. See id. § 173.185(a). In turn, "Ic]he lithium-
equivalent content of a battory equals the sum of the grams of lithium-equivalent content
contained in the component cells of the battery." Id. If a lithium ion battery satisfies the
equivalent lithium content limits of § 173.185(b)(I) and (2), then it is not subject to
regulation under the HMR, provided that it is (i) packed in such a way so as jo prevent
short circuits, and (i) packed in a strong packaging. See id. § 173.185(b)(4)'
Relying on information provided by LG and analysts with the engine ring firm
Exponent, and with the assistance of Andy Altemos with HMT Associates, Verizon
Wireless has investigated the application of 49 C.F.R. $8 173.185(b) and 173.2i1(c) 1o the
Wireless has been advised that the fier sement of he discared baleries l should
not be subject to the HMR, and (ii) should not run afoul of $ 173.21(c)'s proljibition on
offering for transportation electrical devices that are likely to create sparks or generate a
dangerous quantity of heat. While batteries qualifying for § 173.185's exception may
be transported by any mode, Verizon Wireless nevertheless intends to limit the retum
shipment of baltories solely to ground transport.
liquid or solid carhodes. Thus, the conditions set forth at § 173.185(b)(3) and (5) should not apply to their
' The engineering firm Exponent has advised Verizon that the lithium ion batteriès at issuo do not contain
transportarion.

<<<PAGE 5>>>

Mr. Frits Wybenga
May 25, 2004
Page 3
established in 49 C.F.R. § 173.185(b)(1) and (2). Verizon Wireless has obtained
First, the subject batteries' equivalent lithium content should fall below he limits
confirmation fiom LG that a standard LG lithium ion coll has a rated capacity: of 0.875
ampere-hours,
Verizon Wireless also has obtained independent confinnation from
Exponent that a rated capacity of 0.875 ampere-hours is a typical rating for a lifhium ion
cell used in a cellular telephone, which based on the regulations is calculated io have a
lihium-equivalent content of 0.20 grams. Under any scenano, theretore, we are advised
that the equivalent lithium content of the cells subject to the exchange program is
expected to fall below the 1.5 grams limit contained in the HMR.
one lithium ion cell, we are advised that the aggregate equivalent lithium ion content of
Similarly, because the lithium ion batteries subject to exchange each comtain only
an exchanged battery also is expected to fall short of the DOT's 8.0 grams limit on
telephone battery currently in use is known to have a rated capacity that could cause
aggregate equivalent lithium ion content. Indeed, according to Exponent, no cellular
the equivalent lithium content limitations of § 173.185(b)(1) and (2) to be expeeded.
Sccond, Verizon Wireless intends to ship the batteries in accordance with the
in such a way as to prevent short circuits. For the relur ground shipment of discharged
conditions of § 173.185(b)(4), which requires batteries to be packed in strong packaging
batteries, Verizon Wireless intends to provide rigid, good quality packagings that are
able to contain and protect the battery under conditions normally inpident to
transportation. Batteries will be packed one battery per packagc, and the packaging
should prevent significant movement of the battery during transportation. Further
Verizon Wiroless docs not intend to include any electrically conductive materials in the
packaging that would cause or contribute to a short circuit. Exponent has advised Verizon
Wireless thal, when so packaged and when the batteries are in a discharged state, they
should present little or no risk of short circuiting. In light of the forgoing, the lithium
ion batteries subject to exchange should not be subject to regulation under jhe HMR.
For similar reasons, the shipment of the batteries should not be forbidden by; operation
of 49 C.F.R. § 173.21(c).
hipments of discharged lithium ion batteries, as described above, should not be subjec
Consequently, Verizon Wireless requests DOT's confirmation thal retun
1o regulation under the HMR when transported by ground in strong packagings. We look
forward to the DOT's response to this request. In the meantime, please do not hesitate to
contact me or Verizon Wircless should you require further information or have any
questions.
Very truly yours,
Laura
2.Owere
Laura Lewis Owens

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2004/040141.pdf>
- Source ID: `phmsa`
- SHA-256: `001bc7d76dca20a96d265e9fcf9db0a046e07ce14a2055698f07f73ce1daf4b1`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-22T20:07:59.724Z
- Document slug: `phmsa-interpretation-04-0141`

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