# U.S. Department of Energy — Hazardous Materials Safety Interpretation

**Citation:** 08-0055  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2008-06-06

08-0055 response to U.S. Department of Energy concerning 173.411.

## Document text

<<<PAGE 1>>>

U.S. Department
of Transportation
Pipeline and Hazardous
Materials Safety
Administration
1200 New Jersey Avenue, SE
Washington, D.C. 20590
JUN - 6 2008
Ms. Ella McNeil, Acting Director
Office of Packaging and Transportation
Office of Safety and Operations
Office of Environmental Management
U. S. Department of Energy
Washington, DC 20585
Ref. No.: 08-0055
Dear Ms. McNeil:
This responds to your letter dated March 5,2008, requesting clarification regarding the use of
freight containers which are designed, tested, and fabricated to IS0 1496- 1 : "Series 1 Freight
Containers - Specifications and Testing - Part 1 : General Cargo Containers," as Industrial
packagings (IP) Type 1 (IP-I), Type 2 (IP-2) and Type 3 (IP-3) containers under the
Hazardous Materials Regulations (HMR; 49 CFR Parts 171-180). Specifically, you request
clarification on whether an offeror must comply with the use and documentation
requirements of 5 1 73.4 1 1 (b)(6) and (c) of the HMR.
According to your letter, Department of Energy (DOE) utilizes freight containers for
shipments of low-level radioactive materials destined for disposal. Many times the
containers are transported to the disposal sites and buried with the radioactive contents. In
accordance with the HMR, these freight containers can be used as IP-1, IP-2, and IP-3. The
majority of these containers are designed and fabricated overseas. All of the designs and
associated testing, analysis, and fabrication activities are independently reviewed and
approved by competent authorities or designated authorized approval agencies (e.g.,
American Bureau of Shipping, Bureau Veritas, or Germanischer Lloyd). Much of the
information required by 5 173.4 1 1 (c), is considered proprietary or confidential and is located
in foreign countries. Thus, it is difficult, if not impossible, for an offeror to obtain the
complete documentation that may be required.
Your questions are answered as follows:
Question 1 :
Would an offeror be required to demonstrate that the requirements of 4 173.4 10(b) have been
met even though the freight container has passed all the required tests in IS0 1496-l?

<<<PAGE 2>>>

Answer 1 :
The answer is yes. An offeror would be required to demonstrate that the requirements of
1 173.410(b) have been met, even though a freight container has passed all the required tests
in IS0 1496- 1. Section 173.4 1 l(b)(6)(ii) requires freight containers used as IP-2 or IP-3 to
satisfy the requirements for an IP-1 as specified in 4 173.41 l(b)(l). Section 173.41 l(b)(l)
requires each IP-1 to meet the general design requirements prescribed in 173.410. Section
173.410(b) requires each operable lifting attachment that is a structural part of the package to
be designed with a minimum safety factor of three against yielding when used to lift the
package in the intended manner. IS0 1496- 1 and IS0 1 16 1 : "Series 1 freight containers -
Corner fittings - Specification" do not specify such a design requirement, therefore the
minimum safety factor of three against yielding for each operable lifting attachment is an
additional HMR requirement for freight containers designed in accordance with IS0 1496-1
and IS0 1 1 6 1. Alternatively, as prescribed in 5 1 73.4 1 O(b), any other structural part of the
package must be capable of being rendered inoperable for lifting the package during
transport or must be designed with strength equivalent to that required for lifting attachments.
Question 2:
Is documented evidence, (e.g., production certificate), from an approved third party
organization acceptable justification for DOT that a freight container is in compliance with
IS0 1496-1, when this documented evidence verifies the freight container design has been
tested to the same testing criteria found in the IS0 1496-1 standard?
Answer 2:
The answer is no. Documented evidence (e.g., a production certificate) from a third party
organization does not provide acceptable justification that a freight container complies with
IS0 1496-1, unless it provides complete documentation of tests and an engineering
evaluation or comparative data showing that the construction methods, packaging design, and
materials of construction comply with the standard. In accordance with 5 173.41 1 (c), except
for IP-1 packagings, each offeror of an industrial package must maintain on file for at least
one year after the latest shipment, and shall provide to the Associate Administrator for
Hazardous Materials Safety upon request, complete documentation of tests and an
engineering evaluation or comparative data showing that the construction methods,
packaging design, and materials of construction comply with that Standard. Freight
containers designed to conform to IS0 1496-1, excluding dimensions and ratings, are
permitted as a partial alternative to the tests required for IP-2 and IP-3 packages in fj 173.41 1.
In accordance with 5 173.41 l(b)(6)(iii), the containers must conform to the standards
prescribed in IS0 1496-1 and must also be designed such that if subjected to the tests
prescribed in IS0 1496-1 and the accelerations occurring during routine conditions of
transport they would prevent: (a) Loss or dispersal of the radioactive contents; and (b) Loss
of shielding integrity which would result in more than a 20% increase in the radiation level at
any external surface of the freight containers. It should be noted that the test conditions of
accelerations occurring during routine conditions of transport are in addition to the testing
prescribed by IS0 1496-1, because the IS0 Standard does not include dynamic tests.

<<<PAGE 3>>>

Therefore, in addition to conforming to the IS0 1496-1 design standards, complete
documentation is required in accordance with 8 173.4 1 1 (c). Complete documentation is also
required demonstrating that the freight containers are designed such that if subjected to the
tests prescribed in the Standard and the accelerations occurring during routine conditions of
transport (given the particular radioactive contents) the following will be prevented: a) Loss
or dispersal of the radioactive contents, and b) Loss of shielding integrity which would result
in more than a 20% increase in the radiation level at any external surface of the freight
container.
I hope this answers your inquiry.
Sincerely,
Director
Office of Hazardous Materials Standards

<<<PAGE 4>>>

Department of Energy 9 173 4,I I (b)(~)
Washington, DC 20685 Todusfrral B C ~ Y
MAR 0 5 2008 06 -0655
Mr. Edward Mazzullo
Director of Hazmat Standards
US DOT/PHMSA, Suite 8422
Office of Hazardous Materials Safety
Pipeline and Hazardous Materials Safety Administration
U.S. Department of Transportation
East Building, E21-330, PHfI-23
1200 New Jersey Avenue, S.E.
Washington, D.C. 20590-0001
Subject: Clarification on the Use of Freight Containers per 49 CFR 173.411(b)(6)
Dear Mr. Mazzullo:
This letter is to request clarification of the Department of Transportation (DOT)
requirements for using freight containers, which are designed, tested and fabricated to the
IS0 1496- 1 Standard, as Industrial Packagings Type 2 and 3. Specifically, we are
requesting clarification as to the DOT expectations of an offeror to comply with the current
regulations relative to the use and documentation required by 49 CFR 173.41 1(b)(6) and 49
CFR 173.41 l(c).
The Department of Energy @OE) utilizes freight containers for shipments of low-level
radioactive materials destined for disposal, Many times the containers are transported to
the disposal sites and buried with the radioactive contents. In accordance with DOT
regulations, these freight containers can be used as Industrial Packaging Types 1,2, and 3
(IP-1, IP-2, and IP-3). As you are aware, the vast majority of these containers are designed
and fabricated overseas. All of the designs and the associated testing, analysis, and
fabrication activities are independently reviewed and approved by competent authorities 01.
designated authorized approval agencies (e.g., American Bureau of Shipping, Bureau
Veritas, or Germanischer Lloyd). Much of the information required by the regulations,
especialIy by 49 CFR 173.411(c), is considered proprietary or confidential and is located in
foreign countries. Thus, it is difficult, if not impossible, for an offeror to obtain complete
documentation that may to be required.
To understand specifically what DOT expects of offerors, please provide clarification for
the following questions. DOE is providing comments immediately following each question
and additional information supporting each comment in the Enclosure for your reference.

<<<PAGE 5>>>

Question 1:
To meet the requirements of 173.411(b) (6), freight containers must comply with the
requirements of IP-1 containers including 173.41m). 173.410(b) requires that each lifting
attachment be designed with a minimum safety factor of three against yielding. Knowing
that a fkelght container's corner fittings are designed and constructed to mee4 the IS0 1161
Standard, will an offeror be required to demonstrate that 173.410(b) is met even though the
freight container has passed all the required tests in IS0 14%-I?
DOE considers the performance history of these containers as proof that when operated
within the design envelop this requirement is satisfied. The standard is designed so that
top and bottom corners will provide compatibility in the interchange between
transportation modes with the loads that mect the IS0 1161 Standard.
Question 2:
49 CFR 173.411 (b) (3) allows frelght containers designed to conform to the I S 0 1496-1
Standard be used as IP-1, IP-2 and IP-3 containers for shipment of radioactive material. Is
documented evidence (e.g, production certificate) horn an approved third party
organization accepta'ble justification for DOT that a fieight container is in compliance with
the ISO standard, when this documented evidence verlfles the freight container design has
been tested to the same testing criteria found in the standard?
DOE considers that documented evidence from an approved third party organization is
acceptable to prove a freight container meets the IS0 1496-1 Standard as required by 49
CFR173.411 (b)(3).
Your clarification of these issues would be greatly appreciated by the Department, If you
need additional information, please contact me at (202) 586-8548, or Mr. Ashok Kapoor of
my staff at (202) 586-8307.
Sincerely,
Ell a Mc Neil, ~ c t i d ~irecto:
Office of Packaging and Transportation
Off~ce of Safety Management
and Operations
Office of Environmental Management
Enclosure
cc : I). Chung, EM-60
A. Kapoor, EM-63

<<<PAGE 6>>>

Enclosure
The following documentation represents background information for each question
submitted. The documentation is based oh research performed by, and experiences of.
DOE contractors.
Question 1:
When a freight container is designed and tested to ISO1496-1 there are a number of other
IS0 standards incorporated by reference. One of these standards is I S 0 1161, Series 1
Freight Containers - Corner Fittings - Specifications. This Standard was developed by
technical and operational personnel drawing from all phases of the transportation
industry. The standard is designed so that top and bottom corners will provide
compatibility in the interchange between transportation modes. This I S 0 standard
identifies the strength requirements that top and bottom corner fittings will be designed
and constructed to and in such a manner and of such materials as to enable them to pass
the operating and testing requirements laid down in I S 0 1496-1 (Section 4, IS0 1161).
From this we see that when a freight container is designed and tested to the IS0 1496-1
requirements, the lifting attachments, i.e. top and bottom corner fittings and fork lift
pockets, will operate and function properly when handled within the design envelop. DOE
believes the performance history of these containers prove that when operated within the
design envelop this requirement is met. In support of this the ZAEA Safety Guide TS-G-
1.1, Para. 627.1, states thal "Freight containem designed and tested to IS0 1496-1 and
approved in accordance with the CSC Convention have been proved, by the use of millions
of units, to provide safe handling and transport under routine conditions of transport."
This should be considered sufficient information for an offeror to show that this
requirement is already met.
If DOT requires that this requirement be demonstrated it has the potential of reducing the
operating design envelop of the freight container. Also if DOE chooses to use thc container
at its design envelop it may require DOE to have the containers designed and tested to
parameters exceeding the IS0 14%- 1 standard. This additional design and testing would
cost the offeror thousands of dollars for this effort and if they choose to use the freight
container at it's reduce design envelop would add an additional burden of using more
containers than required.
Question 2:
AU of the dcsigns and the associated testing, analysis, and activities are
independently reviewed and approved by competent authorities or a designated an
approved third party organization (e.g., ABS, Bureau Veritas, or Gerrnanischer Lloyd).
These qualified organizations review and approve the various freight container designs at a
minimum to the International Convention for Safe Containers (CSC) criteria. Many, if not
most, approval agencies, require the criteria in the I S 0 1496-1 Standard to be met in
addition to the CSC criteria. When the CSC plate is affixed to a freight container it
certifies the approval of the design, testing, and fabrication results by the cornpetcnt

<<<PAGE 7>>>

authorities or designated third party organization. These results are documented in the
approval agency production certificates, test certificates, and container test reports. This
third party approval process can be compared to the review, approval, and certification
that Type B packages undergo. The ability to obtain these documents fiom an approval
agency depends on the approval agency itself and its willingness to research and supply
these documents to an end user. It also may depend upon the age of thc freight container as
the older the container the more difficult the process will be for obtaining documentation.
An offeror has a better chance of obtaining these documents if they request the documents
at the time the containers are initially procured. To date, DOE contractors do not procure
freight containers certified by a specific approval agency fe.g., ABS) because of the risk of
delaying procurement. Additionally, many approval agencies will not consider providing
any documentation without the consent of the manufacturer, who most likely has no
contractual relationship with the offeror unless; however a significantly large quantity of
containers is being procured. DOE con tractors usually procure from 1 to 10 containers at
one time. Lastly, the value of obtaining detailed testing documentation (e.g., container test
rcports) is of no practical value to the offeror since the ISO-1496-1 Standard test conditions
are not directly comparable to the impact on radioactive contents.

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2008/080055.pdf>
- Source ID: `phmsa`
- SHA-256: `ee5c506399be7dc190e0558675f15220ef945564b1fac292f8c31b6d8de7821f`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-23T22:17:31.397Z
- Document slug: `phmsa-interpretation-08-0055`

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