# Costco Wholesale — Hazardous Materials Safety Interpretation

**Citation:** 09-0194  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2009-11-30

09-0194 response to Costco Wholesale concerning 172.101.

## Document text

<<<PAGE 1>>>

u.s. Department 1200 New Jersey Ave., SE
of Transportation Washington, DC 20590
Pipeline and Hazardous Materials
Safety Administration
NOV 2 5 2009
Mr. Dale Anderson
Director Risk Management
Costco Wholesale
999 Lake Drive
Issaquah, W A 98027
Ref. No. 09-0194
Dear Mr. Anderson:
This responds to your August 27,2009 letter and subsequent telephone discussion with a
member of my staff requesting further clarification ofthe applicability of the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) to the transport of used or spent dry
cell batteries.
In your letter, you reference letters issued by this Office on June 23, 2009 (Ref. No. 09-0090)
and August 13,2009 (Ref. No. 09-0150) in which we addressed the applicability of the HMR
to the transportation of various types and sizes ofused or spent dry cell batteries. In letter
Ref. No. 09-0090, we stated that, based on the test data provided, spent 1.5-volt alkaline dry
cell batteries are not subject to regulation under the HMR when transported by highway or
rail because they are not likely to generate a dangerous quantity ofheat nor are they likely to
short circuit or create sparks when they are transported in a packaging with no other battery
types or chemistries present. Similarly, in letter Ref. No. 09-0150, we stated that, based on
the test data provided, used 6-volt carbon zinc batteries and 9-volt alkaline batteries are not
subject to regulation under the HMR when transported by highway or rail because they are
not likely to generate a dangerous quantity ofheat nor are they likely to short circuit or create
sparks when transported in a packaging with no other battery chemistries present.
According to your letter, your company participates in a battery recycling program. For
purposes of shipping the used batteries in support ofthe battery recycling program, you
request confirmation that used or spent batteries utilizing dry chemistries (e.g., alkaline and
carbon zinc) ofsizes ranging from 1.5-volt to 9-volt that are combined in the same package
without terminal protection do not pose an unreasonable risk in transportation and, thus, are
not subject to the HMR.
Your understanding is correct. After further consideration and analysis of the battery
chemistries and sizes in question and based on information available to us, it is the opinion of
this Office that used or spent dry, sealed batteries of both non-rechargeable and rechargeable
designs, described as "Batteries, dry, sealed, n.o.s." in the Hazardous Materials Table in
§ 172.101 ofthe HMR and not specifically covered by another proper shipping name, with a
marked rating up to 9-volt are not likely to generate a dangerous quantity of heat, short

<<<PAGE 2>>>

circuit, or create sparks in transportation. Therefore, used or spent batteries of the type
"Batteries, dry, sealed, n.o.s." with a marked rating of9-volt or less that are combined in the
same package and transported by highway or rail for recycling, reconditioning, or disposal
are not subject to the HMR. Note that batteries utilizing different chemistries (i.e., those
battery chemistries specifically covered by another proper shipping name) as well as dry,
sealed batteries with a marked rating greater than 9-volt may not be combined with used or
spent batteries of the type "Batteries, dry, sealed, n.o.s." in the same package. Note also, that
the clarification provided in this letter does not apply to batteries that have been
reconditioned for reuse.
This letter supersedes the clarification(s) provided in the following letters regarding the
applicability ofthe HMR to the transportation of used or spent dry, sealed batteries:
Ref. No. 09-0090; June 23, 2009
Ref. No. 09-0112; June 23, 2009
Ref. No. 09-0135; June 23, 2009
Ref. No. 09-0150; August 13,2009
Ref. No. 09-0169; August 28, 2009
I hope this information is helpful. If you have further questions, please contact this office.
Sincerely,
'( j ...T
~ el"v..,-U- 'l. .
ward T. Mazzullo
Director
Office of Hazardous Materials Standards
~

<<<PAGE 3>>>

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Mr. Charles Betts
Chief, Standards Development -euikr;e5
Pipeline and Hazardous Materials Safety Administration
United States Department of Transportation
1200 New J ersey Avenue SE, 2nd Floor
Washington, D.C. 20590-0001
August 27, 2009
Re: Shipping of Spent Household Batteries for Recycling
Dear Mr. Betts,
In March 2009, we received guidance that each and every household (alkaline dry-cell)
battery being shipped (by land) to a battery recycling center, whether shipped in a
separate container of only l.5v alkaline batteries or with other mixed batteries, must be
"securely packaged" by either having its terminals taped or being placed in an individual
baggie. Our previous interpretation had been that individual battery taping or bagging
applied to spent lithium and NiCad types ofbatteries only. This recent interpretation has
caused scrambling by battery recycling centers and companies who are attempting to "do
the right thing."
Having reviewed recent DOT letter of interpretation, I would like to request further
clarification of DOT policy.
On June 23rd
, 2009, the DOT (Ref# 09-0090) responded to Kinbursky Brothers Supply
Inc. April 16, 2009 letter requesting battery shipment clarification. Batteries were sorted
so that only l.5-volt dry cell alkaline batteries were packaged together for transportation.
Test data was supplied to demonstrate that these spent batteries contained very little, if
any, energy content and that they were not capable of producing a dangerous evolution of
heat during transportation. The DOT responded that when transported by highway or rail
and separated from other types ofbatteries of different sizes or chemistries, spent 1.5 volt
alkaline batteries do not pose an unreasonable risk in transportation and are not subject to
regulation under the HMR. This conclusion was reaffirmed in a June 23, 2009 DOT
letter of interpretation to a Mr. Josh Lynch of Pinellas County Utilities, Florida.
In May 2009, Wiley Rein Company sent a letter to the DOT (Ref # 09-0150), requesting
clarification of spent dry cell battery shipping requirements. They enclosed test results of
dry cell batteries which demonstrated that even when spent 6-volt zinc carbon batteries
and 9-volt alkaline batteries were connected in series, there was not enough heat
generated to cause a dangerous evolution of heat even if damaged or short circuited.
{)q-Dlq~
999 Lake Drive • Issaquah, WA 98027· 425/313-8100 • www.costco.com

<<<PAGE 4>>>

Based upon this evidence, the DOT's August 13, 2009 response letter agreed with the
company's finding and concluded by saying that "when transported by highway or rail
and separated from other type batteries of different chemistries, used alkaline and zinc
carbon batteries do not pose an unreasonable risk in transportation and are not subject to
regulation under the HMR."
Based upon the above DOT letters ofinterpretation, please confirm that DOT policy is
that spent alkaline and zinc carbon dry cell batteries ranging from 1.5 to 9 volts, are not
subject to regulation under the HMR and may therefore be shipped by land or rail within
the same container to a battery recycler without each battery's terminals being
individually taped or bagged. {It is noted that spent lithium, NiCad, NI-MH and nonspillable
batteries are subject to HMR and must be individually taped or bagged and
transported in separate containers from the spent alkaline batteries.}
Thank you for your clarification.
Sincerely,
Dale ijerson
Director Risk Mgt
Costco Wholesale
425-313-8545
danderson@costco.com

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretations/2009/090194.pdf>
- Source ID: `phmsa`
- SHA-256: `eee4d5bd95b3f77713ccdc674197345ec6d54c3e6e116d2d3d231109c268a1f0`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-23T10:58:57.888Z
- Document slug: `phmsa-interpretation-09-0194`

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