# Thompson Tank Inc. — Hazardous Materials Safety Interpretation

**Citation:** 11-0002  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2011-05-11

11-0002 response to Thompson Tank Inc. concerning 178.345, 178.347, 180.407.

## Document text

<<<PAGE 1>>>

U.S. Department ofTransportation Pipeline and Hazardous Materials
Safety Administration
1200 New Jersey Avenue. SE
Washington. DC 20590
VAY 1 1 20il
Mr. David Thompson
Thompson Tank Inc.
8029 Phlox Street
Downey, CA 90241
Ref. No.: 11-0002
Dear Mr. Thompson:
This is in response to your December 28, 20 I 0, letter requesting further clarification ofthe
Hazardous Materials Regulations (HMR; 49 CFR Parts 171-180) based on a letter issued by
this office (Ref. No. 10-0219) regarding inspection and use of non-DOT specification cargo
tank motor vehicles constructed from glass fiber reinforced plastics (GFRP) authorized by
Department ofTransportation Special Permit, (DOT-SP) 11903. Your questions are restated
and answered below:
Q. Does DOT-SP 11903 require compliance with § 178.347-1(c)?
A. No, § 178.347-1(c) does not apply to non-DOT specification glass fiber reinforced plastic
(GFRP) cargo tanks manufactured in accordance with DOT SP-11903 paragraph 7.b(viii).
Section VIn of the American Society ofMechanical Engineers (ASME Code) referenced in .
§ 178.347-1 (c) contains design and manufacturing rules applicable to metallic pressure
vessels and is not applicable to GFRP cargo tanks manufactured in accordance with DOT -SP
11903.
Q. If § 178.347-1(c) does not apply, is the internal maximum allowable working pressure
(MA WP) unlimited?
A. DOT -SP 11903 paragrph7.a states that the cargo tank must have a design pressure of 35
psig. For the purposes of DOT-SP 11903, the design pressure is the same as the MAWP.
Q. Is vacuum loading permissible without ASME certification?
A. ASME certification ("U" stamp) is not required for vacuum loaded non-DOT specification
GFRP cargo tanks manufactured in accordance with DOT-SP 11903.
Q. Will the DOT correct the applicable special permits that specifically require compliance
with § 178.347-1(c)?
A. As stated in the response to Question 1, no currently active DOT special permits that
authorize the manufacture, marking and sale of non-DOT specification GFRP cargo tanks
require compliance with Section VIII of the ASME Code referenced in § 178.347-I(c).

<<<PAGE 2>>>

Q. Are GFRP cargo tank motor vehicles manufactured in accordance with DOT-SP 11903
required to meet § 180.407(0(3), which requires thickness testing of the tank wall if affected
by a lining or resin rich corrosion barrier failure?
A. As specified in DOT-SP 11903 paragraph 7.c, non-DOT specification GFRP cargo tank
motor vehicles must meet the requirements in Subpart E of Part 180 for the periodic testing
and inspection of DOT 407 and DOT 412 specification cargo tank motor vehicles. In our
December 21,2010 letter to you, we stated that the lining inspection requirements of §
180.407(0 do not apply since these cargo tanks do not have a liner. Instead, the cargo tank
motor vehicles authorized by DOT -SP 11903 are fabricated with a resin rich corrosion barrier
that is part of the GFRP construction.
The certificate of compliance you supplied with your letter states this particular non-DOT
specification GFRP cargo tank is equipped with a "Durakane 51OA 40 BPO" lining material.
Durakane 510A 40 BPO is an epoxy vinyl ester resin. This material comprises the corrosion
barrier and not lining material as used in § 178.345-2.
Q. Must we verify the minimum shell and head thickness specified on the DOT specification
plate and in the manufacturer's certificate of compliance?
A. Yes, in accordance with DOT -SP 11903 paragraph 7.c, during periodic inspection, the
shell and head thickness must be measured in accordance with § 180.407(i).
Q. Can this cargo tank comply with both DOT-SP 11903 and TC 412?
A. If the TC 412 specification allows cargo tanks to be manufactured of GFRP, it is possible
that a cargo tank can comply with both DOT -SP 11903 and TC 412. DOT- SP 11903 requires
conformance with all regulations applicable to a DOT 407 or DOT 412 cargo tank except as
specified. DOT specification cargo tanks made in the United States are generally recognized
for use in Canada as equivalents to the corresponding Transport Canada specifications.
Provided Transport Canada recognizes the DOT special permit, this cargo tank would be
suitable for use in Canada.
Q. Please define what the DOT considers to be the specific differences between an interior
lining and a corrosion barrier.
A. The application of a lining material is one option to protect a DOT specification cargo
tank motor vehicle from corrosion or abrasion. Typical lining materials applied to the cargo
tank wall are rubber, Kynar or polytetrafluoroethylene. A corrosion barrier serves the same
purpose as a liner (Le. protect the cargo tank from attack by the lading). In the case of DOTSP
11903 and other GFRP cargo tanks, the corrosion barrier is a thin resin rich area which is
part of the cargo tank wall. The requirements of § 178.345-2( c )(2) do not apply to cargo
tanks manufactured in accordance with DOT -SP 11903 (see DOT -SP 11903, paragraphs 4
and 7.b(ii». While some persons may use the phrases "lining material" and "corrosion
barrier" interchangeably, for the purposes of the HMR, non-DOT specification GFRP cargo
tanks manufactured in accordance with DOT -SP 11903 are considered unlined cargo tanks.

<<<PAGE 3>>>

Q. Can the visual examination only, as recommended by the cargo tank manufacturers,
satisfy the DOT requirements that the "structural integrity of the GFRP cargo tank must be
determined prior to the repair or the replacement of the corrosion barrier." Are we correct to
assume that this requirement also applies to an interior lining?
A. The non-DOT specification cargo tanks manufactured in accordance with DOT -SP 11903
are subject to all requirements of Subpart E of Part 180 including an external and an internal
visual inspection, a pressure test, and a leakage test (see DOT-SP 11903 paragraph 7.c). In
accordance with the table in § 180A07(c), if the cargo tank is equipped with a liner, the lining
must be inspected as required by § 180A07(f), and for unlined cargo tanks, the shell and head
thickness must be measured in accordance with § 180A07(i).
Q. When will the DOT inform the manufacturers of the GFRP cargo tanks of their
responsibilities and enforce compliance?
A. The Pipeline and Hazardous Materials Safety Administration independently reviews and
evaluates the information provided in each special permit application and application for
renewal. This review includes a technical analysis, an evaluation of the past compliance
history of the applicant (including incident history and enforcement actions) and coordination
with the other modal administrations to gather additional relevant information. If you are
aware of a manufacturer or inspection facility that does not comply with the HMR or the
terms of a DOT special permit, you may file a complaint at
http://www.phmsa.dot.govlhazmatJenforcement or contact our enforcement office directly at
(202) 366-4700.
I hope this answers your inquiry. Ifyou need additional assistance, please contact the
Standards and Rulemaking Division at (202) 366-8553.
Sincerely,
BenSupko
Chief, Standards Development
Standards and Rulemaking Division

<<<PAGE 4>>>

ASME .D.O.T. CERTIFICATION
mOMPSON TANK, INC. D.O.T. INSPECTIONS· TESTING
DESIGN ENGINEERlNG· CONSTRUCTION
December 28,2010
U.S. Department of Transportation
PHMSA Office of Hazardous Materials Standards
Attn: PHH-10
East Building
1200 New Jersey Avenue, SE
Washington, D.C. 20590-0001
Attention: Mr. Ben Supko
Acting Chief, Standards Development
Standards and Rulemaking Division
10-0219 Dated: December 21,2010
Ref. No.: Gentlemen:
Thank you for your prompt reply. My questions as you chose to paraphrase do not
accurately represent my request for interpretations. I will attempt to be more specific.
Q1. Is 178.347-1 (c) applicable as specifically required in DOT-SP-11903, Section b.,
paragraph (viii), page 5?
If 178.347-c (c) is not applicable is the internal MAWP unlimited and is vacuum
loading permissible without ASME Code Certification?
Will DOT correct the applicable special permits that specifically require
compliance with 178.347-1 (c)?
Q2. Are GFRP cargo tank motor vehicles manufactured in accordance with
DOT -SP-11903 required to meet 180.407 (f) (3) which requires thickness testing
ofthe tank wall if affected by a lining or a resin rich corrosion barrier failure?
,
Must we verify the minimum shell and head thickness specified on the DOT
Specification Plate and in the manufacturer's Certificate of Compliance?
We have attached a copy of Comtank'S Manufacturer's Certificate of Compliance
for the 2008 FRP tank trailer, Serial No. ZC9LTAB28B075487 in question.
SHIPPING: 8029 PHLOX STREET, DOWNEY, CA 90241
MAILING: POST OFFICE BOX 790, LAKEWOOD, CA 90714-0790
PHONE: (562) 869-7711 • FAX; (562) 869-7214 • OUT OF STATE; (800) 421-7545

<<<PAGE 5>>>

Please note that the manufacturer's DOT Certificate of Compliance specifies the
following:
1. Complies with TC 412 as shipped.
2. Minimum shell thickness .50 inches.
Minimum head thickness .75 inches.
3. Lining Material Durakane 510A 40 BPO.
Q3. Can this cargo tank comply with both DOT -SP-1193 and TC 412?
Q4. Please define what DOT considers to be the specific differences between an
interior lining and a corrosion barrier.
Derakane is a rather ineffective and economical lining material, only one ofmany,
that is applied to carbon steel, aluminum, stainless steel and FRP cargo tanks. The
Derakane lining applied to the interior of the above identified cargo tank has been
replaced or repaired many times in the past, twice in the last three months.
Q5. Can the visual examination only, as recommended by the manufacturers, satisfy
the DOT requirement that "the structural integrity ofthe GFRP cargo tank must
be determined prior to the repair or the replacement ofthe corrosion barrier." Are
we correct to assume that this requirement also applies to an interior lining?
We do not understand how a visual examination can verify the minimum
thickness, or the structural integrity ofthe cargo tank wall, such as stress cracks,
impact damage, brittleness or laminations.
The manufacturers we have spoken with were unable to provide any
recommended procedures that they believe would ensure that the structural
integrity of the GFRP cargo tank motor vehicle had not been adversely affected.
Q6. When will DOT inform the manufacturers ofthese GFRP cargo tanks of their
responsibilities and enforce compliance?
Please give this request your earliest consideration as other manufacturers, inspection and
repair facilities, in addition to ours, requires clarification to resume providing these
services to our customers.
~---------------~
DLT/cs
Page 2 of2

<<<PAGE 6>>>

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CERTIFICA TE OF COMPUANCE
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Capacity: 5500 U5 Gal
Serial Number: 2cgLTA2B28B075487
~ This certifies that to the extent of the work performed by the manufacturer, the
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new cargo tank identified below, as well as the fittings, valves, piping and ,
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protective devices were designed, constructed and tested in accordance with both ,
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DOT SP 11903 along with Transport canada B620-2003 and TC 412 for cargo
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~ tanks used for the transportation of hazardous materials and dangerous goods. i
i,' Using 1-35# pressure relief vent and l ..SHg vacuum breaker per tank. ,
I Vehicle Type: FRP TANK TRAILER
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Year Fabricated:
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Date Shipped: -----: ~
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Manufacturer:
Comptank Corporation
CT # 0024 30817 Zone Rd # 8
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Bothwell, Ontario
Design Certifying Engineer: l.M. Plecnlk
CT # 7533 1250 Bellflower Blvd
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Long Beach, CA
Registered Inspector: Harold Marcus Ltd.
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CT # 15445 15124 Longwoods Rd.
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Pressure test performed by: Benson Herr ,
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I DOT 11903 as shipped
MCARGO TANK COMPLIES WITH
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~ CARGO TANK COMPLIES WITH
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TC 412 lIS lhIppedu
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SERIAL # 2CQL],A2E28E075487
T.C.R.N. 25-0037
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D.O.T. SP119Q3 Orlglnaltestdate: Feb 15( 2008
MAWP 35 PST :
lEST PRESSURE 52 PSI Des. Temp Range Q:W F Max Lading Density 161bs/gal ~
WELD MATERIAL NI.A SHELL MATERIAL FRP 510A HEAD MATERIAl rRP 510A i
MIN. SHaL THICKNESS .50 In MIN. HEAD THICKNESS .ZS In MFO SHEU. THICKNESS...sQJn ~
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MFO HEAD THICKNESS ~ EXPOSED SURFACE AREA 680 s 9 f t
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TOTAL CAPAOTY - Utres 2181 U.S.G. 5680 MAX PAYLOAD 72 t 000 Ibs i
MAX LOAD RATE 200 GPM @ 35 P5IG VAOJUM FULL ~
MAX UNLOAD RATE 200 GPM @ 35 PSlG LINING MATERIAL Derakaoe 51 O~ 40 BPO ~
C.T. CERTIFICATION DATE February 15 toe M.D.l.N. 04-12-16 cr MFR. QQ21 i
HEATING SYSTEM PRESS XXXXX HEATING SYSTEM TEMP XXXXX S
I C.T. DATE OF MANUFACTURE February 20Q8 EXEMPTION NO. SP 11903 i
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## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretations/2011/110002.pdf>
- Source ID: `phmsa`
- SHA-256: `3de339d4b290bddf8e304e2ab7cb2b391acca0459cf676bbf6d82aec14874d05`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-22T02:52:10.856Z
- Document slug: `phmsa-interpretation-11-0002`

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