# Thompson Tank, Inc. — Hazardous Materials Safety Interpretation

**Citation:** 11-0121  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 2012-03-15

11-0121 response to Thompson Tank, Inc. concerning 180.407.

## Document text

<<<PAGE 1>>>

1200 New Jersey Avenue SE
U.S. Department Washmgton. DC 20590
of Transportation
Pipeline and Hazardous
Materials Safety
Administration
MAR 1 5 2012
Mr. David Thompson
Thompson Tank Inc.
8029 Phlox Street
Downey, CA 90241
Ref. No.: 11-0121
Dear Mr. Thompson:
This is in response to your May 26, 2011, letter requesting further clarification of the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) based on two letters issued by this office
(Ref. No. 10-0219, 11-0002) regarding inspection and use ofnon-DOT specification cargo tank
motor vehicles constructed from glass fiber reinforced plastics (GFRP) authorized by several
Department ofTransportation (DOT) special permits. Your questions are restated and answered
below:
Q1. Ifthe resin rich barrier is destroyed and replaced with a sprayed in lining, is the new liner
still considered a corrosion barrier and not a lining?
A 1. In our May 11, 2011 letter (11-0002), we clarified that GFRP cargo tanks authorized by
DOT special permits incorporate a corrosion barrier that is a thin resin rich area that is part ofthe
cargo tank wall. A spray lining used to repair the corrosion barrier would constitute a corrosion
barrier and not a lining.
Q2. Some GFRP cargo tanks authorized by DOT special permits have a carbon layer between
the corrosion barrier or lining material and the cargo tank wall for the purpose of spark testing
the liner. Is this carbon layer also a corrosion barrier and not an interior lining? Is the inspection
facility required to perform a spark test?
A2. Based on the information provided in your letter, the carbon appears to serve as a
conductive layer and does not protect the cargo tank from attack from the lading. The carbon
layer would not be considered a corrosion barrier or a lining material. However, linings on any
cargo tanks that are manufactured with conductivity should be spark tested in accordance with
the manufacturer's requirements.

<<<PAGE 2>>>

Q3. When will the DOT infonn the original manufacturers of the GFRP cargo tanks authorized
by DOT special pennits of their responsibilities to furnish inspection facilities, when requested,
the proper procedures to verify the minimum thickness and structural integrity of the cargo tank
wall and enforce compliance?
A3. The HMR require any person perfonning thickness testing to be trained in the proper use of
the thickness testing device used in accordance with the manufacturer's instruction
(§ 180A07(i)(2)). PHMSA has revised the special pennits that authorize the manufacture,
marking, sale and use of GFRP cargo tanks (e.g. DOT SP-9166, 10878, 11565, 12516, 14275,
14277, 14779) to include specific requirements for visual inspection in addition to those items
required to be inspected by § 180A07. These requirements include an inspection to detect
cracks, gouges, debonding or delamination of any layers. In accordance with these special
pennits, the manufacturer must be notified and authorize any repairs to the pressure vessel,
including repairs to the corrosion barrier.
I hope this answers your inquiry. If you need additional assistance, please contact the Standards
and Rulemaking Division at (202) 366-8553.
Sincerely,
Ben Supko
Acting Chief, Standards Development
Standards and Rulemaking Division

<<<PAGE 3>>>

ASME .D.O.T. CERTIFICATION
TIlOMPSON TANK, INC, D.O.T.INSPECTIONS· TESTING
DESIGN ENGINEERJNG· CONSTRUCTION
May 26,2011
u.s. Department of Transportation
Pipeline and Hazardous Materials
Safety Administration
Attn: Ben Supko
1200 New Jersey Avenue SE
Washington, DC 20590
Ref: 11-0002
Dear Mr. Supko:
Thank you for your response, Ref. No.: 11-0002, Dated May 11,2011, in reply to our
request for clarifications regarding the inspection and testing of GFRP DOT -SP Cargo
Tanks.
We are working with other Inspection, Testing, Lining and Repair Facilities in an attempt
to provide competent DOT required inspection services that protect public safety and the
operators that are using this equipment to haul some of the most hazardous materials
being transported on public highways today. Please understand that we must have
explicit answers and instructions to provide these professional services and that we
appreciate your patience.
Q1. If the resin rich corrosion barrier is destroyed and replaced with a sprayed in
lining, is the new liner still considered a corrosion barrier, and not a lining?
Q2. Some GFRP DOT -SP Cargo Tanks now have a carbon layer between the
corrosion barrier, or interior liner, and the cargo tank wall for the purpose of spark
testing the liner. Is this liner also considered a corrosion barrier, and not an
interior lining? Is the inspection facility required to perform a spark test?
We now understand that the minimum thickness and the structural integrity of the
cargo tank wall must be verified after a failure of the interior corrosion barrier
SHIPPING: 8029 PHLOX STREET, DOWNEY, CA 90241
MAILING: POST OFFICE BOX 790, LAKEWOOD, CA 90714-0790
PHONE: (562) 869-7711 • FAX: (562) 869-7214· OUT OF STATE: (800) 421-7545

<<<PAGE 4>>>

before it can be repaired or replaced. DOT states that the Original Manufacturer
is responsible to provide the inspection facility with the proper procedures to
verify the thickness and integrity of the cargo tank wall required to certify
compliance.
Our original question, more clearly stated;
Q.3 When will DOT inform the Original Manufacturers ofthese GFRP DOT-SP
Cargo Tanks oftheir responsibilities to furnish DOT Inspection Facilities, when
requested, the proper procedures to verify the minimum thickness and structural
integrity of the cargo tank wall, and enforce compliance?
Please understand that we are not interested in filing complaints. We are interested in
obtaining the information required to perform effective inspection and repair services that
comply with DOT regulations.
Thank you in advance for your kind consideration.
Best regards,
THOMPSON TANK, IN~ C/
~.-/~~----
David L. Thompson
DLT/cs
Page 2 of2

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretations/2011/110121.pdf>
- Source ID: `phmsa`
- SHA-256: `6de20e53b9ccb21ae9a6b24fbbc478fbd0e8f3b50e60f7048d40ee1b2832e8d6`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-25T11:14:07.587Z
- Document slug: `phmsa-interpretation-11-0121`

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