# Hodgdon Powder Co., Inc. — Hazardous Materials Safety Interpretation

**Citation:** 98-0535  
**Type / status:** guidance / guidance  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** 1998-05-06

98-0535 response to Hodgdon Powder Co., Inc. concerning 173.171.

## Document text

<<<PAGE 1>>>

U.S. Department
of Transportation
405-Seglon, SC. 2059
Research and
0590
Administration
Special Programs
Mr. Ben Barrett, P. E.
Production & Regulatory Administrator
Hodgdon Powder Co., Inc.
Post Office Box 2932
MAY 6 1998
Shawnee Mission, KS 66201
Dear Mr. Barrett:
This is in response to your letter dated October 15, 1997, requesting clarification of the
requirements in § 173.171 (d), under the Hazardous Materials Regulations (HMR; 49 CFR parts
171-180). Your questions are paraphrased and answered as follows:
Q1.
Can a box tested for one inner package be used without further performance oriented
packagings (POP) testing for other inner packages regardless of volume, shape, or
materials of construction?
Al.
Section 173.171 (d) authorizes the intermixing of different inner packaging of tested and
approved combination packaging with no further POP testing provided: (1) a 4G
fiberboard packaging meeting the Packing Group I performance level is used; (2) all inside
containers are packed to prevent movement; and (3) the total net weight of the material
(i.e., smokeless powder) in one package does not exceed 16 pounds. In addition, several
packages meeting the conditions of § 173.171 (d) may be overpacked together if the 100
pound net mass limitation in § 173.171 (b) is not exceeded.
Q2.
Can an intermediate packaging (i.e., fiberboard dividers) of a combination packaging be
changed without further testing provided the box is filled with packing material to prevent
movement?
A2.
The answer is no. Any change to the originally produced packaging in structural design,
size, material of construction, wall thickness or manner of construction would result in a
different packaging design type, and a different design type requires qualification testing.
Q3.
Can any variance from the manufacturer's method of closing be allowed?

<<<PAGE 2>>>

A3.
The answer is no. Any change to the originally tested closure of a combination package
authorized in § 173.171 would result in a different packaging design type, and a different
design type requires qualification testing.
If we can be of further assistance, please feel free to contact us.
•
sale z. Mitte 6
Hattie L. Mitchell, Chief
Regulatory Review and Reinvention
Office of Hazardous Materials Standards
.......

<<<PAGE 3>>>

U.S.Department
of Transportation
400 Seventh Street, S.W.
Special Programs
Research and
Washington, D.C.
20590
•..
Administration
JAN 3 | 1997
Mr. Ben Barrett, P.E.
Production & Regulatory Administrator
Hodgdon Powder Co., Inc.
Post Office Box 2932
Shawnee Mission, KS 66201
:
Dear Mr. Barrett:
- -
This is in response to your letter dated October 2, 1996, regarding the packaging requirements for
smokeless powder in 49 CFR 173.171. Specifically, you ask if the 16 pound weight limitation in
49 CFR 173.171(d) also applies to 49 CFR 173.171(a)(b) and (c).
The 16 pound weight limitation in 173.171(d) applies only to those packagings authorized under
§ 173.171(d) and does not apply to those packagings authorized under § 173.171 (a)(b) or (c).
Section 173.171(d) authorizes the intermixing of different inner packaging of tested and approved
Horador
combination packagings with no further testing provided: (1) a 4G fiberboard packagings meeting
the Packing Group I performance level is used; (2) all inside containers are packed to prevent
movement; and (3) the total net weight of smokeless powder in one package does not exceed 16
pounds. In addition, several packages meeting the conditions of § 173.171(d) may be overpacked
together if the 100 pound net mass limitation in § 173.171(b) is not exceeded.
I hope this satisfies your inquiry.
: Sincerely,
:,
Like Fling
Delmer F. Billings
Chief, Regulations Development
Office of Hazardous Materials Standards

<<<PAGE 4>>>

10/15/97
16:32
T913 362 1307
HODGDON PONDER →→ OHMS/RSPA/USDOT
4001/001
Betto
113111
HODGDON POWDER CO., INC.
file
SC: 32,355
FACSIMILE TRANSMISSION
Ben Barrett, P.E.
Telephone: 913-362-9455
Production & Regulatory Administrator
Fax: 913-362-1307
6231 Robinson
Email: ben@98.net
Shawnee Mission, KS 66202
Web: www.hodgdon.com
TO: Edward Mazzullo, Director
COMPANY: DOT RSPA DHM-10
FAX: 202-366-8700
PHONE: 202-366-8553
DATE: October 15, 1997 TIME: 3:00 p.m.
# OF PAGES: 1
Dear Mr. Mazzullo:
I would appreciate a clarification of 49 CFR 173.171(d). I spoke today with Kevin Boehne of
Enforcement, who said he would contact Mr. Delmer Billings about my need for an
interpretation.
I would like clarification that a box tested for one inner package may be used without further POP
testing for any inner package regardless of volume, shape, or materials of construction (within the
existing parameters of PG I, no inner package over 8 Ibs., already tested for 4.1, etc.). I know this
V5.
is the intent of the regulation, of which the history dates back to a 1979 exemption, and Kevin is
Битл
in agreement. Otherwise we would be faced with POP testing each box about 8 times or moro,
Taking
and we have about 8 boxes, costing Hodgdon about $20M every 2 years.
Kevin did mention that he thought that any intermediate packaging mentioned on the POP cert
should be retained, such as fiberboard dividers, because of their effect on structural integrity. I
118,401
would like to address this. Some manufacturers include dividers in their packages, and it would
be impossible to mix brands if these are retained. I reason that if the box is filled with packing
material as required to prevent movement, structural integrity will be greater than the original
design. This is because the inner packing would evenly support all the walls of the box.
One last question - can any variance from the manufacturer's method of closing be allowed? In
methods are as varied as there are number of manufacturers, so it is kind of hard for distributors
other words, tape instead of staples, one type and/or width of tape instead of another, etc. The
Losure must
to always duplicate this exactly. Could a standard method of closure be authorized, like 2 or 3
be do
layers of 2" clear tape (the most common method of closure used in shipping of small packages)?
i recommendal
Mixed brand shipping has been going on for decades with an excellent safety track record. You
have my sincere appreciation for your attention to this matter.
Regards,
AA
Ben Barrett
cc: Kevin Boehne, DOT
HODGDON® POWDER
THE BRAND THAT'S TRUE

<<<PAGE 5>>>

Lar1ur!
GUNGUUL FUNNER
PRIORITY:
RODEDON
HODGDON POWDER CO. INC.
Routine
FACSIMILE TRANSMISSION
Priority
Fax No.: (913) 362-1307
Message #
RE:
TO:
Eileen Edmonson
FAX# 202-366-3753PH.#
COMPANY: DOT RSPA DIM-IZ
FROM:
Ben Banet
-
DATE: _
12/15/97
_ TIME:.
• No. of Pages to Follow: 2
Thanks for calling about my old interpretation
requests from 1993/1994 1
2
sequest pen ding, and if these are ensvered.
chos
Te priorite is the interpretation of i as d
o Charles Betts. This is actually a reformulation
of one of the older sequests (used to be 177.838 (g)).
second priority is another request cated 10/15/97
for 173.56. I have a verbal on this from
Dr. Watson, but i would like it in writin
secause we are dealing w/ the Austra
told this had been assigned to you.
Thanks, Ben Banett.
(THANKS A LOT!)
Business Olfice:
Telephone: (913) 362-9455 Fax: (913) 382-1307
6231 Robinson • P.O. Box 2932 • Shawnee Misslon, KS 66201
Manufacturing:
Telephone: (913) 25B-2547
Herington Industrial Park • P.O. Box 270 • Herington, KS 87449

<<<PAGE 6>>>

GUINEA
HODGDON POWDER CO., INC.
FACSIMILE TRANSMISSION
Ben Barrett, P.E
Production & Regulatory Administrator
Telephone: 913-362-9455
6231 Robinson
Fax: 913-362-1307
Shawnee Mission, KS 66202
Email: ben@98.net
Web: www.hodgdon.com
TO: Edward Mazzullo, Director
COMPANY: DOT RSPA DHM-10
FAXED
FAX: 202-366-8700 PHONE: 202-366-8553
DATE: October 15, 1997 TIME: 3:00 p.m.
# OF PAGES: 1
Dear Mr. Mazzullo:
I would appreciate a clarification of 49 CFR 173.171(d). I spoke today with Kevin Boehne of
interpretation.
Enforcement, who said he would contact Mr. Delmer Billings about my need for an
I would like clarification that a box tested for one inner package may be used without further POP
testing for any inner package regardless of volume, shape, or materials of construction (within the
existing parameters of PG I, no inner package over 8 Ibs., already tested for 4.1, etc.). I know this
is the intent of the regulation, of which the history dates back to a 1979 exemption, and Kovin is
in agreement. Otherwise we would be faced with POP testing each box about & times or more,
and we have about 8 boxes, costing Hodgdon about $20M every 2 years.
Kevin did mention that he thought that any intermediate packaging mentioned on the POP cert
would like to address this. Some manufacturers include dividers in their packages, and it would
should be retained, such as fiberboard dividers, because of their effect on structural integrity. I
be impossible to mix brands if these are retained. I reason that if the box is filled with packing
material as required to prevent movement, structural integrity will be greater than the original
design. This is because the inner packing would evenly support all the walls of the box.
One last question - can any variance from the manufacturer's method of closing be allowed? In
other words, tape instead of staples, one type and/or width of tape instead of another, etc. The
methods are as varied as there are number of manufacturers, so it is kind of hard for distributors
to always duplicate this exactly. Could a standard method of closure be authorized, like 2 or 3
layers of 2" clear tape (the most common method of closure used in shipping of small packages)?
Mixed brand shipping has been going on for decades with an excellent safety track record. You
have my sincere appreciation for your attention to this matter.
Regards,
AA
Ben Barrett
cc: Kevin Boehne, DOT
HODGDON® POWDER
THE BRAND THAT'S TRUE
Copy: Dong, Tom, Bob, It, statt, Brandy

<<<PAGE 7>>>

+
Dati
File 173.171
SCi
HODGDON POWDER CO., INC.
Ben Barrett, P.E.
Production & Regulatory Administrator
Telephone 913-362-9455
6231 Robinson
Fax 913-362-1307
Shawnee Mission, KS 66201
CERTIFIED MAIL
October 2, 1996
DHM-10 Standards
Edward Mazullo, Director
Research & Special Programs Administration
U.S. Department of Transportation
:79.71
400 7th St., S. W.
Washington, D.C. 20590-0001
Re: Request for Interpretation, 173.171, newly revised per HM-222B
Dear Mr. Mazullo:
I was pleased to see the changes recently made to 173.171 which incorporate 177.838(g) as a new paragraph (d).
applying in general to 173.171, whereas it is strictly relating to paragraph (d). Several companies in our industry
With regard to paragraph (d), our industry is concerned that inspectors may misinterpret the 16# limitation as
have approval from DOT to ship tested combination packages exceeding 16#.
I have attached a previous interpretation which addressed this issue when the regulation was still part of 177.838(g).
I once had a field inspector tell me that no package could contain more than 16# net, whether it be, for example, a
interpretation, and Mr. Delmer Billings agreed that this was not the intended meaning. .
6X4# (24# net) factory package or two 10# combination packages overpacked together. I requested an
Since the regulations have changed, I would appreciate a new interpretation which clarifies the following points
•
with regard to 49 CFR 173.171:
1. The 16# net limitation in paragraph (d) does not apply to paragraphs (a), (b), and (c).
2. Paragraph (d) refers to the intermixing of inner packagings of tested and approved combination packagings
with no further testing, providing a 4G box is used, all voids are filled with packing material, and a 16# net
3. No prohibition is intended against overpacks containing more than 16# net, up to a 100# net maximum.
Sincerely,
:
Ben Barrett
HODGDON® POWDER
THE BRAND THAT'S TRUE

## Provenance

- Official: Yes
- Source: <https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/1998/980535.pdf>
- Source ID: `phmsa`
- SHA-256: `1041c68d076f7620a743371a19e2e86b5a24907907fdfff9c279e100cb23c594`
- Retrieved: 2026-08-20T00:59:31.977Z
- Exported: 2026-08-23T10:57:17.006Z
- Document slug: `phmsa-interpretation-98-0535`

### Source metadata

```json
{
  "materialSubtype": "interpretation",
  "interpretationArea": "hazardous_materials",
  "representation": "full_text_from_official_pdf",
  "companies": [
    "Hodgdon Powder Co., Inc."
  ],
  "individuals": [
    "Mr. Ben Barrett, P. E."
  ],
  "refIds": [
    "98-0535"
  ],
  "catalogDates": [
    "1998-05-06"
  ],
  "catalogParts": [
    173
  ],
  "catalogRowCount": 1,
  "sourceRecordUrls": [
    "https://www.phmsa.dot.gov/node/69701"
  ],
  "linkedAttachmentUrls": [],
  "unavailableResponseUrls": [],
  "duplicateRepresentationUrls": [],
  "citedSections": [
    "173.171",
    "177.838",
    "173.56"
  ],
  "catalogPageUrls": [
    "https://www.phmsa.dot.gov/regulations/title49/section/173171"
  ],
  "pdfUrls": [
    "https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/1998/980535.pdf"
  ],
  "representations": [
    {
      "viewUrl": "https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/1998/980535.pdf",
      "detailUrl": null,
      "detailHtmlPath": null,
      "pdfUrl": "https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/1998/980535.pdf",
      "pdfArtifactPath": "data/sources/phmsa-interpretations/98-0535-8b44cafb88.pdf",
      "pdfArtifactSha256": "7938bbad83c9d330bb0903b34177c2b46bad1298203267567f581ade9980f56b",
      "extractedTextPath": "data/sources/phmsa-interpretations/98-0535-8b44cafb88.v2.txt",
      "extractedTextSha256": "d0547c8f066cf30a4d65309575a9943b3ded69e636058c332cdaefd5043eb0f5",
      "pageCount": 7,
      "extractionVersion": 2
    }
  ],
  "caveat": "Interpretations apply regulations to the facts presented and do not create independently enforceable requirements.",
  "jurisdiction": "US"
}
```
