# U.S. DOT/PHMSA - Regulatory Impact Analysis (RIA)

**Citation:** 0900006481ca7cda  
**Type / status:** rulemaking / current  
**Agency:** Pipeline and Hazardous Materials Safety Administration  
**Effective:** Not stated  
**Published:** Not stated

Preliminary Regulatory Impact Analysis Regulatory Development Support Services Pipeline Safety: Safety of Hazardous Liquid Pipelines Notice of Proposed Rulemaking (NPRM) Contract No.: DPTH56-09-F-000012 Order No.: DTPH56-09-F-000012TTD002 Project No.: 1027-002 Submitted To: Pipeline and Hazardous Materials Safety Administration U.S. Department of Transportation Attn.: Cheryl... Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012 Proposed Requirement Area Entities Affected Pipeline Segments Affected Estimate of Possible Number of Operators6 Estimate of Possible Total Number of Pipeline Miles Affected by the Proposed Rule7 Onshore Offshore 4. Require assessments...

## Document text

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Preliminary Regulatory Impact Analysis
Regulatory Development Support Services
Pipeline Safety: Safety of Hazardous
Liquid Pipelines Notice of Proposed Rulemaking (NPRM)
Contract No.:
DPTH56-09-F-000012
Order No.:
DTPH56-09-F-000012TTD002
Project No.:
1027-002
Submitted To:
Pipeline and Hazardous Materials Safety Administration
U.S. Department of Transportation
Attn.: Cheryl Whetsel, COR
1200 New Jersey Avenue, SE
Washington, DC 20590-0001
Submitted By:
Econometrica, Inc.
7475 Wisconsin Avenue, Suite 1000
Bethesda, MD 20814
October 1, 2015

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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Table of Contents
TABLE OF CONTENTS ............................................................................................................... II
EXECUTIVE SUMMARY ............................................................................................................. 1
1. INTRODUCTION ..................................................................................................................... 4
1.1. BACKGROUND ............................................................................................................... 4
1.2. NOTICE OF PROPOSED RULEMAKING ............................................................................. 4
1.3. EFFECTIVENESS OF THE RULE ....................................................................................... 5
1.4. HL PIPELINE SEGMENTS AND OPERATORS POTENTIALLY AFFECTED ............................ 7
1.5. FACTORS THAT MAY AFFECT THE COSTS AND BENEFITS ............................................. 9
2. REGULATORY ANALYSIS .................................................................................................... 11
2.1. INTRODUCTION............................................................................................................ 11
2.2. NEED FOR THE REGULATORY ACTION ......................................................................... 11
2.2.1. Economic – Market Failure .............................................................................. 11
2.2.2. Legislative – Safety Updates to the Nation’s Pipeline Safety Laws ................. 13
2.2.3. Strategic – PHMSA’s Goals ............................................................................. 14
2.3. BASELINE .................................................................................................................... 15
2.3.1. Factors Contributing to Pipeline Failures ......................................................... 17
2.3.2. HL Pipeline Incidents ....................................................................................... 17
2.3.3. Current Regulatory Requirements .................................................................... 21
2.4. TIMEFRAME FOR THE ANALYSIS .................................................................................. 29
2.5. IDENTIFICATION OF AVAILABLE ALTERNATIVE APPROACHES AND THE CONSEQUENCES
OF THE ALTERNATIVES ...................................................................................................... 29
2.6. OVERVIEW OF THE COSTS AND BENEFITS ASSOCIATED WITH THE PROPOSED RULE
REQUIREMENTS.................................................................................................................. 29
2.6.1. Costs .................................................................................................................. 29
2.6.2. Benefits ............................................................................................................. 30
2.7. CONSIDERATION OF THE LOSS OF ENERGY SUPPLIED .................................................. 33
3. REGULATORY IMPACT ANALYSIS OF THE PROPOSED REQUIREMENTS ........................... 34
REQUIREMENT AREA #1 – EXTEND REPORTING REQUIREMENTS TO ALL HL GRAVITY
LINES ................................................................................................................................. 34
Alternatives Considered .............................................................................................. 34
Analysis of Costs and Benefits of the Proposed Action ............................................. 35
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
REQUIREMENT AREA #2 – EXTEND CERTAIN REPORTING REQUIREMENTS TO ALL HL
GATHERING LINES ............................................................................................................. 39
Alternatives Considered .............................................................................................. 39
Analysis of Costs and Benefits of the Proposed Action ............................................. 40
REQUIREMENT AREA #3 – REQUIRE INSPECTIONS OF PIPELINES IN AREAS AFFECTED BY
EXTREME WEATHER, NATURAL DISASTERS, AND OTHER SIMILAR EVENTS ...................... 44
Baseline Inspection Requirements for HL Pipelines .................................................. 44
Alternatives Considered .............................................................................................. 45
Analysis of Costs and Benefits of the Proposed Action ............................................. 46
Interaction With Other Proposed Requirements ......................................................... 51
Request for Comments ................................................................................................ 51
REQUIREMENT AREA #4 – REQUIRE HL PIPELINE IN NON-HCAS BE ASSESSED AT LEAST
ONCE EVERY 10 YEARS USING ILI TOOLS ........................................................................ 52
Alternatives Considered .............................................................................................. 52
Analysis of Costs and Potential Benefits of the Proposed Action .............................. 53
Interaction With Other Proposed Requirements ......................................................... 64
Request for Comments ................................................................................................ 65
REQUIREMENT AREA #5 – REQUIRE LDSS FOR ALL HL PIPELINES ................................... 66
The Target Problem and Need for the Proposed Action ............................................. 66
Alternatives Considered .............................................................................................. 66
REQUIREMENT AREA #6 – MODIFY THE REPAIR REQUIREMENTS FOR HCA AND NON-HCA
PIPELINE ............................................................................................................................ 69
Alternatives Considered .............................................................................................. 70
Analysis of Costs and Benefits of the Proposed Action ............................................. 70
Interaction With Other Proposed Requirements ......................................................... 71
Request for Comments ................................................................................................ 71
REQUIREMENT AREA #7 – INCREASE THE USE OF ILI TOOLS IN HCAS ............................. 72
Alternatives Considered .............................................................................................. 75
Analysis of Costs and Benefits of the Proposed Requirement ................................... 76
Interaction With Other Proposed Requirements ......................................................... 80
REQUIREMENT AREA #8 – CLARIFY IM REQUIREMENTS ................................................... 81
Alternatives Considered .............................................................................................. 82
Analysis of Costs and Benefits of the Proposed Action ............................................. 83
APPENDIX A. POTENTIALLY ASSESSMENT-PREVENTABLE INCIDENTS, 2010 TO 2014 ...... A-1
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Executive Summary
The Pipeline and Hazardous Materials Safety Administration (PHMSA) is proposing to make
certain changes to the hazardous liquid (HL) pipeline safety regulations.1 The proposed changes
include the following: (1) extend reporting requirements to gravity lines; (2) extend certain
reporting requirements to HL gathering lines located outside of high consequence areas (HCAs);2
(3) require inspections of pipelines in areas affected by extreme weather, natural disasters, and
other similar events within 72 hours and appropriate remedial action to ensure the safe operation
of a pipeline; (4) require assessments of pipelines located in non-HCAs every 10 years using in-
line inspection (ILI) tools; (5) expand the use of leak detection systems (LDSs) to HL pipelines
located in non-HCAs to mitigate the effects of failures that occur outside of HCAs; (6) modify
the Integrity Management (IM) repair criteria and apply those same criteria to pipelines that are
not subject to the IM requirements; (7) increase the use of ILI tools by requiring that any pipeline
that could affect an HCA be capable of accommodating these devices within 20 years, unless its
basic construction will not permit that accommodation; and (8) resolve inconsistent deadlines,
clarify requirements for information integration, clarify definition of covered pipeline facilities,
and specify timeframe for rechecking HCA status for the IM Plan.
Different requirements in this Notice of Proposed Rulemaking (NPRM) affect different sets of
operators, and different mileage segments are also affected by different parts of the proposal.
Some of the requirements are directed only to pipelines in HCAs, and others are directed only to
pipelines outside of HCAs. Some requirements incorporate only onshore pipelines, and others
refer to offshore also. Throughout the analysis, the cost estimates are based on assumptions
regarding how operators will choose to comply with many of the proposed requirements. The
resulting cost estimates are based on information available at the time of the analysis. Similarly,
the benefits of the requirements will be affected by how effective the rule will be in reducing or
mitigating the costs associated with incidents. Some of the requirements provide a period of time
before operators must comply and the timing of when mandatory compliance will affect both the
cost and benefit estimates.
In this regulatory analysis, we discuss PHMSA’s alternatives to the proposed requirements and,
where possible, provide estimates of the costs and benefits for specific regulatory requirements
in the eight areas. The regulatory analysis provides PHMSA’s best estimate of the impact of the
separate proposed requirements and throughout invites comment on the assumptions and
methodologies employed. For some of the provisions, the costs and benefits are not readily
1 PHMSA, U.S. Department of Transportation (DOT), 49CFR Part 195. Docket No. PHMSA-2010-0229 RIN 2137-
AE66. The proposed action is in response to the Pipeline Safety, Regulatory Certainty, and Job Creation Act of 2011
(P.L. 112-90), National Transportation Safety Board (NTSB) recommendations to update HL pipeline regulations,
lessons learned, and public input.
2 For HL pipelines, HCAs include populated areas, drinking water sources, and unusually sensitive ecological areas.
FR §195.452 requires HL pipeline operators to conduct an initial risk assessment to determine if an accidental
release from any segment of their pipeline could reach an HCA. Operators are required to meet more stringent
regulatory requirements known as IM for segments of their pipeline from which a release could reach an HCA. Any
pipeline from which a release “could affect” an HCA is subject to the IM Rule. In this document, we use HCA and
“could affect HCA” interchangeably. For more information, please see PHMSA’s “Fact Sheet: High Consequence
Areas” at http://primis.phmsa.dot.gov/comm/FactSheets/FSHCA.htm. Accessed December 15, 2014.
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Regulatory Impact Analysis: Hazardous Liquid Pipelines
1027-002/DTPH56-09-F-000012
quantified or possible to monetize. Estimates of the annual costs and potential benefits that are
quantified are discounted at both 3 percent and 7 percent and presented in the analysis of the
requirements to arrive at the present values for purposes of comparison. The present values of
costs and potential benefits are calculated over different time periods, depending on the nature of
the requirements. Table ES-1 presents a summary of the present value of the annualized costs
and benefits for the eight requirement areas in the proposed rule discounted at 7 percent.
Table ES-1. Annualized Costs and Benefits by Requirement Area Discounted at 7
Percent
Requirement Area
Costs
Benefits
Net Benefits
1. Extend certain reporting
requirements to all HL
$900
quantified but
Benefits not
Expected to be
gravity lines.
expected to justify
positive.
costs.
Extend certain reporting
requirements to all HL
$23,300
Benefits not
Expected to be
gathering lines.
quantified but
expected to justify
positive.
the costs.
3.
Require inspections of
$1.5 million
$3.5 to 10.4 million
pipelines in areas affected
$2.0 to 8.9 million
by extreme weather, natural
disasters, and other similar
if a condition that could
appropriate remedial action
adversely affect the safe
operation of a pipeline is
discovered
4. Require periodic
$16.7 million
$17.7 million
$1 million
that are not already covered
assessments of pipelines
under the IM program
Range:
$9.4 to $26.0 million
-$7.3 to $9.3 million
Range:
tool (or demonstrate to the
requirements using an ILI
satisfaction of PHSA that
Expected to be
positive even at the
sina this tool)
the pipeline is not capable of
benefit range if
unquantified benefits
5. Require use of LDSs on HL
Not quantified.
Not quantified but
Not quantified, but
HAs to mitigate the effects
pipelines located in non-
of failures that occur outside
that the cost of
expected to be
expanding LDSs to
minimal and justify
benefits.
positive qualitative
the costs.
of HCAs.
additional repairs to
performing any
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Requirement Area Costs Benefits Net Benefits
6. Modify the IM repair criteria,
both by expanding the list of
conditions that require
immediate remediation,
consolidating the timeframes
for remediating all other
conditions, and making
explicit deadlines for repairs
on non-IM pipeline.
Not quantified but
expected to be
minimal.
Not quantified but
expected to justify
the minimal costs.
Not quantified but
expected to be
minimal.
7. Increase the use of ILI tools
by requiring that any pipeline
that could affect an HCA be
capable of accommodating
these devices within 20
years, unless its basic
construction will not permit
that accommodation.
$1.0 million $12.2 million $11.2 million
8. Clarify and resolve
inconsistencies regarding
deadlines and information
analyses for IM plans.
$3.2 million $10.0 million $6.8 million
The proposed rule is a significant regulatory action under DOT’s regulatory policies and
procedures (44 FR 11034; February 26, 1979) but is not economically significant under EO
12866 and EO 13563 because the estimated annual impact is less than $100 million.
Looking at the individual provisions of the proposed rule, the quantified benefits justify the costs
except for in the case of Requirement 4. Factors such as an increase in public confidence that all
pipelines are being regulated and better risk management procedures on the part of operators are
expected to yield qualitative and quantitative benefits that are in further excess of the costs.
Section 202 of the Unfunded Mandates Reform Act of 1995 requires that agencies assess
anticipated costs and benefits before issuing any rule whose mandates would require spending
$151 million in any one year. This proposed rule does not impose enforceable duties on State,
local, or tribal governments or on the private sector of $155 million in any one year.
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1. Introduction
1.1. Background
PHMSA (or “the Agency”) is the agency within DOT (or “the Department”) that administers the
Pipeline Safety Laws. On October 18, 2010 (75 FR 63774), PHMSA published an ANPRM
asking the public to comment on several proposed changes to Part 195.3 The ANPRM sought
comments on the following:
1. Scope of Part 195 and Existing Regulatory Exceptions.
2. Criteria for Designation of HCAs.
3. Leak Detection and Emergency Flow Restricting Devices.
4. Valve Spacing.
5. Repair Criteria Outside of HCAs.
6. Stress Corrosion Cracking.
Twenty-one organizations and individuals submitted comments in response to the ANPRM. The
analysis of comments appears in “Notice of Proposed Rulemaking Safety of Onshore HL
Pipelines Docket Number PHMSA 2010-0229.”
1.2. Notice of Proposed Rulemaking
In response to mandates, recommendations, lessons learned, and public input, PHMSA is
proposing to make certain changes to the Hazardous Liquid Pipeline Safety Regulations.
 The first proposal is to extend reporting requirements to gravity lines. Other pipelines that
operate at relatively low pressures (such as gathering lines), and for short distances, are
subject to reporting requirements. Gravity lines can operate at pressures that exceed low
pressure pipelines or gathering lines due to significant elevation differences needed to
provide the motive force for liquid flow and thus can represent as much or more risk than
low pressure lines or gathering lines. The collection of information about these lines is
authorized under the Pipeline Safety Laws, and the resulting data would assist in
determining whether the existing Federal and State regulations for these lines are
adequate.
 The second proposal is to extend reporting requirements to all HL gathering lines. The
collection of information about these lines is also authorized under the Pipeline Safety
Laws, and the resulting data would assist in determining whether the existing Federal and
State regulations for these lines are adequate.
 The third proposal is to require inspections within 72 hours of pipelines in areas affected
by extreme weather, natural disasters, and other similar events. Such inspections would
ensure that pipelines are still capable of being safely operated after these events. PHMSA
is also proposing to require operators to take remedial action if a condition that could
adversely affect the safe operation of a pipeline is discovered.
3 The ANPRM may be viewed at http://www.regulations.gov/#!docketDetail;D=PHMSA-2010-0229 (accessed
August 15, 2012).
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 The fourth proposal is to require assessments of HL pipelines that are located outside of
HCAs using ILI tools at least once every 10 years. Pipelines that could affect HCAs are
already required under the IM program requirements to be assessed using ILI, hydrostatic
testing, or direct assessment. This proposed requirement would provide critical
information about the condition of pipelines located in non-HCAs, including the
existence of internal and external corrosion and deformation anomalies.
 The fifth proposal is to require the use of LDSs on HL pipelines located in non-HCAs.
LDSs are already required for segments of pipeline that could reach an HCA. The use of
such systems would help mitigate the effects of HL pipeline failures that occur outside of
HCAs.
 The sixth proposal is to modify the provisions for making pipeline repairs. Additional
conservatism would be incorporated into the existing repair criteria and an adjusted
schedule will be established to provide greater uniformity. These criteria would also be
made applicable to all HL pipelines, with an extended timeframe for making repairs
outside of HCAs.
 The seventh proposal is to require that all pipelines subject to the IM requirements be
capable of accommodating ILI tools within 20 years, unless the basic construction of a
pipeline cannot be modified to permit that accommodation. ILI tools are an effective
means of assessing the integrity of a pipeline. Broadening their use would improve the
detection of anomalies and prevent or mitigate future accidents in high-risk areas.
 Finally, PHMSA is proposing clarification changes to other regulations to improve
certainty and compliance.
1.3. Effectiveness of the Rule
PHMSA expects that the proposed changes will protect the public, property, and the environment
by increasing the detection and remediation of unsafe conditions and mitigating the adverse
effects of pipeline failures.
In the past 10 years, PHMSA has issued the following final rules that affect HL pipelines.
A. Protecting Unusually Sensitive Areas From Rural Onshore Hazardous Liquid
Gathering Lines and Low-Stress Lines, June 3, 2008 (Docket No. PHMSA-2003-15864)
Operators of rural gathering lines meeting certain criteria must comply with pipeline safety
requirements that address corrosion and third-party damage. In particular, operators of these lines
must establish maximum operating pressure, install and maintain line markers, establish
continuing public education and damage prevention programs, comply with corrosion control
requirements, implement programs for continuously identifying operating conditions that could
contribute to internal corrosion (including measures to prevent and mitigate internal corrosion),
and comply with operator qualification programs. In addition, operators of regulated rural
gathering lines must comply with Subpart B’s reporting requirements.
The regulations require that larger-diameter rural low-stress pipelines comply with all Part 195
safety requirements and shutdown ability, to determine if a pipeline could affect an unusually
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
sensitive area (USA). New steel gathering lines constructed, replaced, relocated, or otherwise
changed after July 3, 2009, must comply with Part 195’s installation, construction, initial
inspection, and initial testing requirements. For pipelines that become regulated because of the
identification of a new USA, an operator must implement the regulatory requirements (except for
Subpart H corrosion control requirements) within 6 months of identifying the USA for gathering
lines and within 12 months of identifying low-stress pipelines.
B. Pipeline Safety: Control Room Management/Human Factors, February 3, 2010
PHMSA amended the Federal pipeline safety regulations to address human factors and other
aspects of control room management for pipelines where controllers use supervisory control and
data acquisition (SCADA) systems. Under the final rule, affected pipeline operators must define
the roles and responsibilities of controllers and provide controllers with the necessary
information, training, and processes to fulfill these responsibilities. Operators must also
implement methods to prevent controller fatigue. The final rule further requires operators to
manage SCADA alarms, ensure that control room considerations are taken into account when
changing pipeline equipment or configurations, and review reportable incidents or accidents to
determine whether control room actions contributed to the event.
HL and gas pipelines are often monitored in a control room by controllers using computer-based
equipment, such as a SCADA system, that records and displays operational information about
the pipeline system, such as pressures, flow rates, and valve positions. Some SCADA systems
are used by controllers to operate pipeline equipment, while in other cases, controllers may
dispatch other personnel to operate equipment in the field. These monitoring and control actions,
whether via SCADA system commands or direction to field personnel, are a principal means of
managing pipeline operation.
This rule improves opportunities to reduce risk through more effective control of pipelines. It
further requires the statutorily mandated human factors management. These regulations will
enhance pipeline safety by coupling strengthened control room management with improved
controller training and fatigue management.
C. Application of Safety Regulation to Rural Onshore Hazardous Liquid Low-Stress
Pipelines (Phase II), May 5, 2011
PHMSA amended its pipeline safety regulations to apply safety regulation to rural low-stress HL
pipelines that were not covered previously by safety regulations. This change complies with a
mandate in the Pipeline Inspection, Protection, Enforcement, and Safety Act of 2006 (PIPES
Act).
Some rules may overlap and thus would not result in mutually exclusive benefits. PHMSA
estimates that the group of previously published rules has resulted in some reduction in incidents,
most of which is accounted for in the data presented in the area requirement analyses. PHMSA
sees the following regulatory effects, which affect the benefits and the effectiveness of the rule:
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Area Effect
1. Extend reporting requirements to all HL gravity
lines.
Provides information to improve the effectiveness
of regulatory policies.
2. Extend reporting requirements to all HL
gathering lines.
Provides information to improve the effectiveness
of regulatory policies.
3. Require inspections of pipelines in areas
affected by extreme weather, natural disasters,
and other similar events.
PHMSA believes that most operators already
perform these inspections. To the extent
operators do not currently perform them within 72
hours following an event, this proposal lowers the
likelihood of an accident.
4. Require assessments for corrosion and
deformation anomalies of HL pipelines that are
located outside of HCAs at least once every 10
years.
Lowers the likelihood of an accident.
5. Require the use of LDSs on HL pipelines
located in non-HCA.
Minimal because most all operators already use
LDSs on their non-HCA pipe. For the very few that
do not, this proposal would mitigate the effects of
an accident by lowering the quantity of product
spilled.
6. Modify the provisions for making pipeline
repairs.
Mitigates the effects of an accident by lowering
the quantity of product spilled.
7. Require that all pipelines subject to the IM
requirements be capable of accommodating ILI
tools within 20 years, unless the basic
construction of a pipeline cannot be modified to
permit that accommodation.
Mitigates the effects of an accident by lowering
the quantity of product spilled.
8. Clarify regulations. Improves compliance.
PHMSA believes that the effectiveness of the rule would range from 10 percent to 50 percent,
depending on the proposed requirement. The effectiveness will be addressed separately in the
individual analysis. The risks addressed by each of the different proposed requirements may not
all be mutually exclusive, but that does not necessarily lead to assigning benefits more than once.
For example, although three of the requirements—inspections following natural events,
clarifications, and repair criteria modification—might apply to all pipelines, they would not
apply to gravity lines or operators who are not required to report without those separate
requirements. In addition, when operators are not required to report because of exemptions,
exceptions, or exclusions, the total extent of incidents and associated societal costs and potential
benefits cannot be known.
1.4. HL Pipeline Segments and Operators Potentially Affected
In general, it is difficult to estimate pipeline mileage for each requirement in this NPRM. The
pipeline segments impacted depend on many factors such as the location of the pipeline (inside
HCAs or outside HCAs); the product transported (in this case a petroleum or a petroleum
product); the length, diameter, and type of pipeline; and the reconfiguration of pipelines that
occurs following changes made to the pipeline by either installing new pipelines or abandoning
old pipelines.
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Based on PHMSA and publicly available data, we estimated that currently, there are 421 HL
pipeline operators.4 Two hundred and twenty of the operators have pipelines less than 50 miles
long, 96 operators have pipelines between 50 and 250 miles long, and 105 operators have
pipelines greater than 250 miles in length.
5 Table 1 describes the entities and the pipelines
affected by this NPRM.
Table 1. Estimated Entities and Pipeline Segments Affected by the NPRM by
Proposed Requirement Area
Proposed Requirement Area Entities
Affected Pipeline Segments Affected
Estimate of
Possible
Number of
Operators6
Estimate of
Possible Total
Number of
Pipeline Miles
Affected by the
Proposed Rule7
Onshore Offshore
1. Extend reporting requirements to HCA
and non-HCA HL gravity lines.
3 to 58 179 to 2810 
2. Extend reporting requirements to HL
gathering lines located in non-HCAs.
2311 26,000 to
36,00012 
3. Require inspections of pipelines in areas
affected by extreme weather, natural
disasters, and other similar events, and
remedial action.
421 191,478  
4 See https://www.federalregister.gov/articles/2010/01/26/2010-1497/pipeline-safety-leak-detection-on-hazardous-
liquid-pipelines#h-6 (accessed August 9, 2014).
5 Derived from PHMSA Annual Report data, available at
http://www.phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=a872df
a122a1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCR
D&vgnextfmt=print (accessed January 2, 2015).
6 Most estimates are based on available PHMSA data. Source of estimates not from PHMSA data are included in the
footnotes to the table. PHMSA data used for this table is available at
http://www.phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=a872df
a122a1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCR
D&vgnextfmt=print (accessed January 2, 2015).
7 Most estimates are based on available PHMSA data. Source of estimates not from PHMSA data are included in the
footnotes to the table.
8 Estimate based on data provided by the PHMSA Data Manager. One known gravity line is the TESORO pipeline,
which runs to a refinery near Kenai, AK.
9 American Petroleum Institute and Association of Oil Pipelines Comment in response to ANPRM, Docket
PHMSA-2010-0229. The estimate is based on the 2009 Pipeline Performance Tracking System, a survey of HL
pipeline operators. Respondents reported on approximately 150,000 of total pipeline miles.
10 Estimate based on data provided by the PHMSA Data Manager.
11 American Petroleum Institute and Association of Oil Pipelines Comment in response to ANPRM, Docket
PHMSA-2010-0229. The estimate is based on the 2009 Pipeline Performance Tracking System, a survey of HL
pipeline operators. Respondents reported on approximately 150,000 of total pipeline miles.
12 See NPRM, page 18, response to comments on “Rural Gathering Lines.” The Association of Oil Pipelines
(AOPL) in its comments (see footnote 3 for source) notes that it estimates that there are 6,705 miles impacted;
however, PHMSA in the NPRM notes that “PHMSA only regulates 3,644 miles of the approximately 30,000 to
40,000 miles of onshore hazardous liquid gathering lines in the United States.” By PHMSA estimates, this leaves
approximately 26,000 to 36,000 miles of HL gathering lines unregulated.
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Proposed Requirement Area Entities
Affected Pipeline Segments Affected
Estimate of
Possible
Number of
Operators6
Estimate of
Possible Total
Number of
Pipeline Miles
Affected by the
Proposed Rule7
Onshore Offshore
4. Require assessments of non-HCA
pipeline using ILI tools every 10 years.
421 17,794  
5. Require LDSs on HL pipelines located
outside of HCAs to mitigate the effects of
failures that occur.
421 2,565  
6. Modify the IM repair criteria, both by
expanding the list of conditions that
require immediate remediation and
consolidating the timeframes for
remediating all other conditions, and
apply those same criteria to pipelines
that are not subject to the IM
requirements.
421 191,478  
7. Increase the use of ILI tools by requiring
that pipelines in areas that could affect
an HCA be capable of accommodating
these devices within 20 years, unless its
basic construction will not permit that
accommodation.
All operators
with pipelines
that could
affect HCAs
83,014  
8. Clarify other regulations to improve
compliance and enforcement.
421 191,478  
1.5. Factors That May Affect the Costs and Benefits
Estimates of impacts, costs, and benefits are calculated based on the action taken for each
requirement area. Regarding compliance cost, there is no specific general rule that can cover all
situations. The costs will depend on factors such as where the pipeline is located, how much of
the pipeline is affected, the type of pipeline, the size of the pipeline, and the method used to
address the requirements. For example:
 ILI tools are not 100 percent effective and may not detect all defects (proposed
requirement area number 4).13 Also, the results of inspections may not be accurately
assessed. For example, even after Enbridge inspected a 34-inch pipeline near Cohasset,
MN, with the Elastic Wave ILI, the pipeline ruptured. NTSB determined that the
probable cause of the July 4, 2002, incident “was inadequate loading of the pipe for
transportation that allowed a fatigue crack to initiate along the seam of the longitudinal
weld during transit. After the pipe was installed, the fatigue crack grew with pressure
13 For more information about smart pig technology, see presentations from the June 24, 2011, ILI symposium
hosted by the California Public Utilities Commission. http://www.cpuc.ca.gov/NR/rdonlyres/0DEA7BA4-5421-
4287-BD32-A22863A2BFE9/0/INLINEINSPECTIONSYMPOSIUMCONCATENATEDFINAL.pdf (accessed
January 7, 2015.)
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cycle stresses until the crack reached a critical size and the pipe ruptured. The Elastic
Wave ILI conducted before the accident recorded an indication at the point where the
pipe eventually failed; however, pre-accident and post-accident interpretations of the
recorded data found that the indication did not meet the feature selection criteria to
identify it as a crack.”14
 Regarding the requirement associated with the LDS (proposed requirement area number
5), there is no one system that would effectively detect all HL pipeline leaks, and few
systems can be programmed to detect small leaks without generating false positives or
false negatives. In general, the type of LDS selected depends on a variety of factors,
including pipeline characteristics, product characteristics, instrumentation,
communications capabilities, and economic factors.
14 See http://www.ntsb.gov/doclib/reports/2004/PAR0401.pdf (accessed August 12, 2014), page 33.
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2. Regulatory Analysis
2.1. Introduction
Executive Order 12866, “Regulatory Planning and Review,” directs all Federal agencies to
develop both preliminary and final regulatory analyses if their regulations are likely to be
“significant regulatory actions” that may have an annual impact on the economy of $100 million
or more.
The more recent Executive Order 13563, “Improving Regulation and Regulatory Review,”
January 18, 2011, emphasizes careful consideration of costs and benefits and directs agencies to
use the best available techniques to quantify anticipated present and future benefits and costs as
accurately as possible and to proceed only if the benefits justify the costs.
In accordance with the guidance provided by the Office of Management and Budget’s (OMB’s)
Circular A-4 on the development of regulatory analysis as required under Section 6(a)(3)(c) of
Executive Order 12866, the Regulatory Right-to-Know Act, and a variety of related authorities,
this regulatory analysis addresses the following:
 Describes the need for the regulatory action.
 Defines the baseline.
 Sets the timeframe of analysis.
 Identifies a range of regulatory alternatives.
 Identifies the consequences of regulatory alternatives.
 Quantifies and monetizes the benefits and costs or evaluates non-quantified costs and
benefits.
 Discounts future benefits and costs.
The proposed rule contains eight separate regulatory initiatives. Therefore, we chose to discuss
the overall implications in this chapter (following the OMB guidelines) and present the
individual (requirement area by requirement area) regulatory impact analysis (RIA) in
subsequent chapters. The remainder of this chapter presents an overview of the factors
considered for the analysis in accordance with OMB guidelines.
2.2. Need for the Regulatory Action
The need for PHMSA’s actions is based on three external and internal components—Economic,
Legislative, and Strategic Objectives.
2.2.1. Economic – Market Failure
HL pipelines, in most instances, meet the definition of a natural monopoly. A natural monopoly
is a distinct type of monopoly that may arise when there are extremely high fixed costs of
production and very long-term average costs in an industry. Such a situation exists when large-
scale infrastructure is required to ensure supply of the good. Common examples of natural
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monopolies include railroad, electricity grids, oil pipelines, and water supply.15 As such, HL
pipelines are regulated by the Federal Energy Regulatory Commission (FERC). FERC’s
oversight includes regulation of rates and practices of oil pipeline companies engaged in
interstate transportation, establishment of equal service conditions to provide shippers with equal
access to pipeline transportation, and establishment of reasonable rates for transporting
petroleum and petroleum products by pipeline. PHMSA oversees the development and
implementation of regulations concerning pipeline construction, maintenance, and operation, in
cooperation with State regulatory partners.
In addition, health, safety, and environmental-related regulations associated with HL pipelines
exist under the IM program and other requirements. This proposal is expected to enhance the IM
program and increases the coverage to other operators or pipelines for which there has been an
exception or they were otherwise exempt from IM program coverage. Aside from the reporting
requirement extensions to gathering lines and gravity lines, all of the other requirements are
aimed at HL spills—either preventing them, detecting them earlier, or mitigating the damages
when spills do occur.
The market failure that suggests a need for Federal regulations is that there are externalities
associated with spills for which there may be no economic incentive for operators to be
concerned. An externality is an uncompensated direct impact of an economic activity on parties
not involved in the transactions of the activity—sometimes referred to as third-party effects.
Externalities can lead to increases or decreases in costs and benefits; in general, it is likely that
HL spills will lead to damages to people with no role in buying or selling the HLs or damaging
the environment. The value of the loss of product due to a pipeline leak may be less than the cost
to the operator to address the problem. However, those who may have their health adversely
affected by the spill may incur costs for which they are not compensated or may not want to
incur the compromise to their health even if they were compensated. Likewise, the
environmental damages due to a leak are not a cost to the operator and may go unmitigated
without regulation.
Litigation or the threat of litigation may force a pipeline operator to incur some of the third-party
costs resulting from a spill. In theory, an operator’s expected liability for damages converts
external third-party costs to private costs for the operator, thereby eliminating the market failure.
However, there are a number of reasons why regulations, or regulations in combination with
legal liability, may be preferable to legal liability alone as a means to correcting externalities
associated with pipelines. Some of these reasons include the following:
 Inability or unwillingness of responsible party to pay damages – An operator may be
able to avoid paying the full cost of damages through bankruptcy. Companies may even
structure their businesses to limit liability by spinning off high-risk operations into
separate, smaller companies for which they are not liable.16 For severe leaks, the present
15 http://www.moneymatters360.com/index.php/definition-of-a-natural-monopoly-2506/ (accessed August 12,
2014).
16 Washington State Department of Ecology, Spill Prevention, Preparedness, Response Program (June 7, 2006)
“Preliminary Cost-Benefit Analysis of the Oil Spill Contingency Plan Rule”, p. 34–35.
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value of a company and its expected future profits may be less than the damages caused
by the spill.17
 Transactions – Litigation requires real resources, including the time of attorneys, judges,
third-party claimants, defendants, expert witnesses, scientists, accountants, and
sometimes economists, to assess and prove damages and to assign responsibility.
Litigation also often involves substantial uncertainty that can take years to resolve.
Regulations may reduce uncertainty relative to litigation. Additionally, enforcement costs
of regulations may be less than the transaction costs involved with the legal system.
 Public confidence – A damaging spill resulting from an operator’s failure to implement
appropriate precautions erodes public confidence in the pipeline infrastructure. Although
the operator who caused the spill suffers damage to its reputation, operators of other
pipelines who implemented adequate precautions will also be hurt by the loss of public
confidence in the pipeline system. According to a 2006 report from the National
Commission on Energy Policy, public opposition to new energy infrastructure is “a major
cross-cutting challenge for U.S. energy policy.”18 Public perception can be a significant
consideration when setting regulatory policy.19 The effects of a loss of public confidence
are difficult to monetize and will not be included in spill-related damage awards.
If the costs associated with preventing HL spills are less than the total societal costs of harms to
people and the environment and loss of product—whether the prevention costs are incurred
voluntarily or by mandatory standards—it is in the public interest to incur those prevention costs.
2.2.2. Legislative – Safety Updates to the Nation’s Pipeline Safety Laws
On January 3, 2012, President Obama signed the Pipeline Safety, Regulatory Certainty, and Job
Creation Act (H.R. 2845).20 This legislation marked a comprehensive update to the Nation’s
pipeline safety laws. This law includes the following provisions that this NPRM addresses to
enhance public safety:
 The Secretary of Transportation was required to issue a report that included an evaluation
of whether “integrity management system requirements”—the most intensive of
inspection requirements—should be expanded to areas beyond which they are currently
mandated, after considering several prescribed factors. If the report supported the need
for expanding IM regulations, the Secretary was given authority to issue regulations to do
so.
 Mandates the Secretary of Transportation to issue regulations to require operators of HL
pipeline facilities to use LDSs where practicable and to establish technically,
operationally, and economically feasible standards for the capability of such systems to
detect leaks. This mandate is contingent on whether a report that DOT is required to issue
17 Washington State Department of Ecology, Spill Prevention, Preparedness, Response Program. (June 7, 2006)
“Preliminary Cost-Benefit Analysis of the Oil Spill Contingency Plan Rule”, p. 34–35.
18 Parfomak, Paul W. (January 9,2013) “Keeping America’s Pipelines Safe and Secure: Key Issues for Congress”
Congressional Research Service, p. 25.
19 Ibid.
20 https://energycommerce.house.gov/fact-sheet/pipeline-safety-regulatory-certainty-and-job-creation-act-hr-2845.
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finds that it is practicable to establish such standards. This is a direct response to
problems experienced in the oil spill in southwest Michigan in 2010, when the operator
was unable to confirm that a leak existed for more than 12 hours while 800,000 gallons of
oil was released.
21
 Directs the Department to review requirements for pipelines buried underneath
waterways and report legislative recommendations to improve existing law if it is
merited.
2.2.3. Strategic – PHMSA’s Goals
According to PHMSA’s Strategic Plan,22 PHMSA’s mission is “to protect people and the
environment from the risks inherent in transportation of hazardous materials—by pipeline and
other modes of transportation.” PHMSA is committed to reducing the risk of harm to people and
the environment resulting from the transportation of hazardous materials by pipelines.
Risks to the public result from the potential for accidental releases from pipelines. Pipeline
accidents can impact surrounding populations, property, and the environment; this leads to
societal costs in the form of injuries, fatalities, and/or property and environmental damage. One
of the major ways PHMSA achieves safety, environmental, and reliability goals is by increasing
the consequences of failures. The proposed requirements are needed to carry out PHMSA’s goals
and the legislative mandates in the Pipeline Safety, Regulatory Certainty, and Job Creation Act
(H.R. 2845).
PHMSA’s goal is to reduce the risk of harm to people due to the transportation of
hazardous materials by pipelines and other modes. Pipeline accidents, depending on their
mode and severity, can cause many health hazards, including toxicity, dizziness, asphyxiation,
irritation, or burns. Pipeline accidents not only have a negative impact on the environment and
the economy, but can also affect health and well-being.
PHMSA’s goal is to reduce the risk of harm to the environment due to the transportation
of oil and hazardous materials by pipeline and other modes. Ground and waterway releases
can cause environmental damage, impact wildlife, and contaminate drinking water supplies.
Since some petroleum product vapors are heavier than air, they can spread and create a vapor
explosion. Oil spills that spread over the permeable ground may require cleanup. Since oil
products are lighter than water, spills that impact waterways can travel through or close to
populated areas via storm drains and create a pathway for flammable or combustible liquids, as
well as allow the resulting vapors to travel. The spread can be undetectable from the surface.
Also, runoff may cause pollution.
21 White, Ed. “Deal Reached Between Michigan, Enbridge over 2010Oil Spill.” Downstream Today. May 13, 2015.
Retrieved from
http://www.downstreamtoday.com/News/article.aspx?a_id=47661&AspxAutoDetectCookieSupport=1.
22
http://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/Files/PHMSA%20Strategic%20Plan%20_2007-
2011%20with%20cover%204.pdf.
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PHMSA’s goal is to help maintain and improve the reliability of systems that deliver
energy products and other hazardous materials in a way that increases safety and
minimizes the effect of disruptions. Accidents have the potential to increase the demand for
community resources. There is typically an increased demand for assistance from first
responders and firefighters to control fires and from police and other law enforcement personnel
to control traffic and to assist in possible evacuations. HL releases may also prompt demand for
services from engineers or other public workers to deal with utility and infrastructure problems.
Releases can cause business interruptions or loss of fuel supplies such as natural gas, gasoline,
and home heating oil. Although the potential for releases to cause displacement of populations
near or around fires or explosions is remote, these releases could cause the need for permanent or
temporary shelter, which would put more strain on community resources. Combined effects on
businesses, transportation, and other economic resources can exacerbate response and recovery
issues.
2.3. Baseline
HL pipelines carry crude oil, refined petroleum products, volatile liquids (such as propane,
butane, and ethylene), carbon dioxide, and anhydrous ammonia. The pipeline infrastructure
consists of approximately 191,478 miles of currently operating HL pipeline, of which 186,543
miles are onshore and 4,935 miles are offshore.23 Table 2 shows the total onshore and offshore
HL pipeline miles reported to PHMSA as of 2012, as well as the pipeline miles inside and
outside of HCAs as of 2013.
Table 2. Miles of HL Pipelines Based on Data Through 2013
Total Miles Total Miles Inside
HCAs
Total Miles Outside
HCAs
Onshore Miles 186,543 82,302 104,241
Offshore Miles 4,935 712 4,223
Total Miles 191,478 83,014 108,464
In December 2000, PHMSA issued the HL IM rule,24 which requires pipeline operators to
develop programs to assess, evaluate, and mitigate risks to their pipelines in HCAs or potentially
affecting HCAs. Operator IM programs must include such elements as identifying pipelines
affecting HCAs, conducting baseline and periodic reassessments of those pipelines, identifying
and repairing integrity threats, and measuring program effectiveness.
23 Original data was compiled by PHMSA. See https://hip.phmsa.dot.gov/analyticsSOAP/saw.dll?Portalpages for
publicly available summary data on mileage and operators by HL commodity type. To calculate miles by onshore
versus offshore, access raw data from operator annual reports at
http://phmsa.dot.gov/pipeline/library/datastatistics/pipelinemileagefacilities (accessed December 20, 2014). PHMSA
data for total HCA miles are publicly available at
https://hip.phmsa.dot.gov/analyticsSOAP/saw.dll?PortalPages&NQUser=PDM_WEB_USER&NQPassword=Public
_Web_User1&PortalPath=%2Fshared%2FPDM%20Public%20Website%2F_portal%2FPublic%20Reports&Page=
HL%20IM%20Perf (accessed on December 20, 2014).
24 49 CFR 195.452 (2001), “Pipeline Integrity Management in High Consequence Areas,” went into effect on March
31, 2001. Although initially pertaining to operators with 500 or more miles of HL pipelines, the rule was expanded
to include operators with less than 500 miles of pipeline starting February 15, 2002.
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Beginning in 2004, HL pipeline operators have been required to submit performance measure
reports for pipeline infrastructure covered by IM programs. Table 3 depicts the performance
trend for HCAs under the IM program, illustrating numbers of spills, assessments, and repairs
from 2004 to 2013.
25
Table 3. HL IM Program Performance Summary, 2004–201326
Hazardous Liquid IM Performance National Summary
Date run: 7/9/2014
From 2010 - Data as of 7/8/2014
From 2004 through 2009 - Data as of 7/8/2014
Inter/Intra: (All Column Values) State:
B aseline
miles
co mpleted
in Year
T o tal
A ssessment
M iles
co mpleted in
Year
R eassessment
miles co mpleted
in Year
H C A
Immediate
R epairs
H C A 60-
day
C o nditio n
R epairs
H C A 180-
day
C o nditio n
R epairs
H C A
P ressure
T est
F ailure
R epairs
T o tal
H C A
R epairs
C alendar
Year H C A M iles
% o f
T o tal
M iles
Large
Spills in
H C A s
Large
Spills per
10,000
H C A miles
8.0
2013 83,006.91 43.4% 66 1,025.26 26,695.56 27,720.83 947 1,918 5,595 39 8,499
9.0
2012 79,099.68 42.5% 71 1,785.15 26,407.98 28,193.13 515 689 3,537 33 4,774
9.1
2011 78,898.34 43.0% 72 1,309.84 21,283.26 22,593.10 766 468 2,489 64 3,787
8.0
2010 78,669.92 43.2% 63 918.92 21,210.97 22,129.89 933 717 4,031 19 5,700
8.8
2009 77,222.58 43.9% 68 3,372.45 3,372.45 660 454 3,088 74 4,202
11.1
2008 76,437.93 44.0% 85 5,915.96 5,915.96 888 1,022 4,037 51 5,947
8.6
2007 73,046.06 43.0% 63 9,240.31 9,240.31 880 580 2,139 91 3,599
9.0
2006 73,484.60 44.1% 66 12,410.77 12,410.77 941 861 2,748 88 4,550
9.7
2005 72,239.86 43.3% 70 17,500.91 17,500.91 1,369 1,109 5,278 208 7,756
8.9
2004 72,239.31 43.3% 64 65,564.95 65,564.95 1,701 647 3,178 129 5,526
Grand T o tal
119,044.51 95,597.77 214,642.29 9,600 8,465 36,120 796 54,340
In comparing average spills from crude oil pipelines from 1999 to 2001 with spills from 2010 to
2012, AOPL determined that spills were “down over 60 percent and spill volumes were down by
nearly 50 percent. While individual pipeline incidents do occur on rare occasions, the overall
trend of pipeline safety has improved.” In addition, they note that in the last 10 years, the percent
decrease in corrosion as a cause of releases is down by 78 percent and the percent decrease in
seam and weld failures is down by 31 percent.27
As illustrated in Table 3, the mandatory repairs under the IM program made inside of HCAs over
a 10-year period (from 2004 to 2013) totaled 54,340 (“Total HCA Repairs”)—an average of
5,434 repairs per year; operators make an average of 0.25 repairs per mile over the 10-year
period (54,340 total HCA repairs/214,642 total assessment miles).
Repairs are required when an operator is aware of a defect or anomaly that poses a threat to the
integrity of the pipeline. Threats outside of HCAs are guided in general by 49 CFR
195.401(b)(1), which states that if an operator discovers a threat to a pipeline, the operator must
correct the condition within a reasonable time, and if the condition presents an immediate hazard,
25 See http://primis.phmsa.dot.gov/iim/perfmeasures.htm; https://hip.phmsa.dot.gov/analyticsSOAP/saw.dll? Portal
Pages (accessed August 12, 2014). Reassessment miles and HCA pressure test failures were not required to be
reported separately prior to 2010.
26 Numbers may not total due to rounding.
27 http://www.aopl.org/safety/improved-safety-record/ (accessed August 13, 2014).
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the operator must shut the system down until the condition is corrected. HL operators are also
required to have a spill plan, which PHMSA reviews and approves.28
2.3.1. Factors Contributing to Pipeline Failures
According to PHMSA data, the largest cause of HL incidents reported in HL pipelines since
1992 was damage caused by material/weld/equipment failure. Figure 1 shows the causes of
breakdowns for all reported causes of breakdowns for HL pipelines.29
Figure 1. Significant Incident Cause of Breakdowns for HL Pipelines, 1994–201330
2.3.2. HL Pipeline Incidents
PHMSA provides information from accident reports based on reporting criteria31 that were in
effect at the time of the incident.
32 Table 4 includes summary statistics derived from the accident
reports filed by HL pipeline operators for “significant” incidents.
33
28 Additional information on the repairs and remediation can be found at
http://primis.phmsa.dot.gov/comm/PipelineLibrary.htm (accessed August 15, 2012).
29 The terms “incident” and “accident” are used interchangeably throughout this document. Typically, PHMSA uses
the term “accident” for HL pipeline accidents and “incident” for gas pipeline accidents. However, PHMSA’s data on
the PRIMIS Web site uses the term “incident” rather than “accident” in titles accompanying charts and data tables.
Therefore, this document uses the terms accident and incident interchangeably, not wanting to change the
designation used in the source data documentation.
30 To see what is included in each of the categories, see
http://primis.phmsa.dot.gov/comm/reports/safety/SigPSIDet_1994_2013_US.html?nocache=2635#_liquid (accessed
August 9, 2014).
31 Under 49 CFR 195.50, HL pipeline operators are required to fill out an accident report for any accidental release
of an HL that results in one or more of the following:
1. Unintentional fire or explosion.
2. Fatality or injury requiring hospitalization.
3. Releases of greater than 5 gallons (with some exceptions).
4. Estimated property damage greater than $50,000.
These reporting criteria were in effect for HL pipelines during the entire 2004 through 2013 period covered in Table
4.
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Table 4. National HL: Significant Incidents Summary Statistics, 2004-201334
Year
Incidents
Fatalities
Injuries
Net Barrels
Property Damage
Lost
(Millions $ 2013)
Non-
HCA
HCA
HCA
Non-
HCA
Non-
HCA
HCA
HCA
Non-
HCA
Non-HCA
HCA
2004
91
44
5
1
15
53,177
15,390
$149.3
$47.6
2005
75
52
2
0
0
2
23,518
22,300
$232.0
$122.4
2006
63
44
0
2
0
43,542
9,887
$37.4
$43.9
2007
62
47
4
0
8
2
60,158
8,498
$36.5
$26.6
2008
59
63
1
1
1
1
59,165
9,920
$79.7
$75.3
2009
65
45
3
1
1
3
25,079
6,784
$49.7
$25.1
2010
58
64
1
0
1
3
39,878
9,309
$46.3
$1,002.6
2011
70
70
1
0
0
46,454
10,815
$71.9
$203.1
2012
55
73
0
3
0
15,279
13,957
$51.6
$90.6
2013
84
77
1
0
2
3
79,005
8,533
$81.7
$180.4
Average
Annual
68.2
57.9
1.3
1
1.8
3.3
44,525
11,539
$83.6
Rate
$181.8
As is evident in Table 4, based on PHMSA incident data of "flagged incidents" from 2004
through 2013, there are an average of 68.2 significant incidents outside of HAs and 57.9
significant incidents inside of HAs each year, based on parameters assigning HCA/non-HCA
status to incidents 35 Although there are fewer incidents inside of HAs and fewer barrels lost,
average annual reported property damage is more than twice as high in HCAs as in non-HCAs.
Property damage data is compiled from self-reported estimates by pipeline operators. Operators
are instructed to include their best estimate of total property damage in the original report and
update their estimates in a supplemental report if they determine that the actual costs are more
than 20 percent or $20,000 different than the original estimates. They are instructed to include
damage to their own property, including facility repair and replacement, the value of lost
32 Summary statistics from these accident reports can be downloaded from
http://phmsa.dot.gov/pipeline/library/datastatistics/pipelineincidenttrends (accessed December 20, 2014).
33 "Significant" incidents are those reported by pipeline operators when any of the following specifically defined
consequences occur:
1. Fatality or injury requiring inpatient hospitalization.
3. Highly volatile liquid releases of 5 barrels or more or other liquid releases of 50 barrels or more.
2. Total costs of $50,000 or more, measured in 1984 dollars.
34 The table reflects PHMSA data as of December 17, 2014. The totals are not static over time; the numbers change
depending on when PHMSA generates the report. Table 4 was compiled from PHMSA's "Pipeline Incident Flagged
Files" These files contain all of the detailed data from the operator-submitted accident reports with several
can be downloaded from http://www.phmsa.dot.gov/pipeline/library/datastatistics/flagged-data-files.
additional "flag" variables added by PHMSA to identify trends despite changing reporting requirements. These files
35 In the analysis of the data from PHMSA's "Pipeline Incident Flagged Files." Incidents are assigned to HAs and
non-HCAs based on whether they are labeled as "HCA" in the data file for 2002-2009 and "could be HCA" in the
data file for 2010-present.
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product, damages to third parties, environmental cleanup, damage assessments and damages, and
other costs of the accident. Litigation costs are specifically excluded from property damage
estimates.
For large spills, the updated property damage estimates reported in the accident reports are
similar or identical to the cost estimates in news reports. However, there are important social
costs completely missing from the estimates and some costs that are likely underestimates of the
true social costs. Moreover, for major spills, the true extent of environmental damage can take
years or even decades to determine. There is also considerable scientific uncertainty regarding
the long-term human health effects from exposure to spilled substances.
Two of the largest categories of spill costs unlikely to be captured in property damage estimates
are use and non-use values of environmental amenities. Use value for damaged ecological
resources include recreational uses such as fishing, boating, swimming, camping, bird watching,
and other activities at or near the spill site that people must forego during the cleanup process.
Non-use value is the amount that people are willing to pay to avoid the deaths of animals killed
in the spill or damage to the ecosystem even though they have no plans to visit the spill location.
People may be willing to pay to avoid damages to places they have never visited because they
value the existence of the habitat or want to preserve the option of visiting it someday (option
value).
Non-use values may be estimated using a contingent valuation survey, which questions
respondents regarding their willingness to pay to prevent damage to a habitat or animal species.
Non-use values are often ignored because of the time and expense involved in constructing these
estimates. Sometimes, non-use value estimates from a contingent valuation study are
“transferred” for the purposes of estimating non-use values at a site different from the original
study. However, for most spills, the cost in terms of lost non-use values will never be estimated
and damages from a spill will be underestimated.
Because of the difficulty and expense involved in accurately assessing the true extent of
environmental damages on a case-by-case basis, some States (including Florida, Washington,
and New Jersey) have developed simplified formulas that can be used to estimate environmental
damages based on spill volume and characteristics of the spill location.36 However, the formulas
for these estimates are designed to secure funds for the restoration of damaged ecosystems from
the party responsible for the HL release and are therefore based, at least in part, on legal
considerations. Therefore, in this RIA, PHMSA will use the self-reported estimates of property
damage to obtain a lower bound on the benefits of the proposed requirements. Any excess of
quantified costs over quantified benefits should be weighed against the unmeasured
environmental damages from spills.
The dollar value of fatalities, injuries, and property damages due to HL pipeline incidents also
represents societal costs. Per the Department guidance, we considered the value of a statistical
36 Faass, Josephine (2010). “Florida’s Approach to Natural Resource Damage Assessment: A Short, Sweet Model
for States Seeking Compensation,” Ecological Restoration, 28(1), p. 32–39.
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1027-002/DTPH56-09-F-000012
million 3'
life (VSL)-i.e., societal willingness-to-pay for avoiding a transportation fatality-to be $9.2
The injury values specified by the Department guidance are shown in Table 5.
Table 5. Relative Disutility Factors by Injury Severity Level (AIS)
AIS Level
AIS-1
AIS-2
AIS-3
AIS-4
AIS-5
AIS-6
Severity
Minor
Moderate
Serious
Severe
Critical
Fraction of VSL
0.003
Unsurvivable
0.047
0.105
0.266
0.593
1.000
$9.2 Million VSL
Monetized With
$27,600
$432,400
$966,000
$2,447,200
$5,455,600
$9,200,000
In this analysis, we assumed that injuries associated with HL accidents are in the AIS-2
(Moderate) to AIS-5 (Critical range 38 The current instructions for the accident report direct the
operator to include only injuries that require at least one night of hospitalization. Furthermore,
niven 6s porcinod and series fes o our for pept intered erican es son opini ne
used a simple average, of AIS-2 through AIS-5, to obtain an estimate of the cost per injury of
$2.3 million.
Overall Societal Costs Associated With HL Pipelines
Table 6 presents a summary of the societal costs associated with HL pipelines inside and outside
HCAs. The social costs per mile in HL pipeline that could affect HCAs are more than two times
greater than the social costs for non-HCA pipeline.
Table 6. Summary of Annual Societal Costs,
2004-2013
Loss Category
Non-HCA
HCA
Fatalities
$12.0
$9.2
Injuries
$4.1
$7.6
Property Damage
$83.6
$181.8
Total Social Costs
$99.7
$198.6
HL Pipeline Miles
108,464
83,014
Social Costs per Mile
$919
$2,392
Table 7 summarizes the baseline data on the number of HL pipeline miles and operators. These
estimates are derived from PHMSA, industry sources, and published reports.
Analysis - 2014 Adjustment, issued June 13, 2014.
37 Guidance on Treatment of the Economic Value of Statistical Life (VS) in the U.S. Department of Transportation
Treatment of the Economic Value of a Statistical Life in the U. S. Department of Transportation Analyses."
& See http://www.dot.gov/regulations/economic-values-used-in-analysis (accessed August 12, 2014), "Guidance on
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Table 7. Summary of HL Pipeline Information
Baseline Parameters
Number of operators 39 421
Total HL pipeline mileage40 191,478
Total HL pipeline mileage in HCAs 83,014
Total HL pipeline mileage in non-HCAs 108,464
Estimate of number of HL pipeline operators currently exempted from Section 195.141 23
2.3.3. Current Regulatory Requirements
Currently, Pipeline Safety Regulations do not apply to all HL pipelines. Exceptions include
facilities that were determined not to pose a significant risk to public safety at the time the rule
was promulgated. For example, pipelines used to transport HLs by gravity, gather HLs in certain
rural areas, or move carbon dioxide beyond certain points in production, injection, or recovery
operations were excluded from regulation by statute. PHMSA estimates that without the current
proposed requirements, there would continue to be exemptions and ambiguities in the regulation
of pipeline safety; thus, communities are likely to continue to experience incidents causing harm
to human life and the environment from pipelines that now carry risk they did not when the laws
was initially promulgated.
Extend Reporting Requirements to All HL Gravity Lines
Gravity lines are currently exempt from PHMSA regulations. PHMSA believes that the
operation of gravity lines containing HLs does involve safety and environmental risks.
Depending on the elevation change, a gravity flow pipeline could have more pressure than a
similar pipeline with pump stations to boost the pressure. The spill volume of a pipeline leak or
rupture is driven by pressure, regardless of whether the pressure is created by pumping or
gravity. In addition, pipeline controllers can shut down pumps to mitigate spill volume by
reducing pipeline pressure—a mitigated action that cannot be taken on a gravity line. PHMSA is
seeking the collection of new information by requiring data submission similar to that collected
on pipelines regulated under FR 195 lines to better understand the risks gravity lines now pose to
people and the environment. There is limited information about pipeline construction quality,
maintenance practices, location, and Pipeline IM. The collection of such information is
authorized under the Pipeline Safety Laws, and the resulting data will assist in determining
whether the existing Federal and State regulations for these lines are adequate.
Extend Reporting Requirements to All HL Gathering Lines
Gathering pipelines transport a commodity from its source to a facility for processing or to a
transmission line. In the past, most gathering lines were built in minimally populated areas, used
smaller-diameter pipelines that operated at lower pressures, and appeared to pose a much lower
risk than other types of pipelines. The “Pipeline Safety: Updates to Pipeline and Liquefied
Natural Gas Reporting Requirements” (One Rule) rulemaking revised the Pipeline Safety
39 Based on PHMSA Annual Reports Data, March 1, 2012, http://www.phmsa.dot.gov/pipeline/library/data-stats
(accessed August 15, 2012).
40 See Tables 2 and 3.
41 See http://www.aopl.org/pdf/API-
AOPL_Comments_on_Safety_of_Onshore_Hazardous_Liquid_Pipelines_ANPRM_2_18_2011.pdf (accessed July
2, 2012).
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Regulations (49 CFR Parts 190-199) to improve the reliability and utility of data collections from
operators of natural gas pipelines, HL pipelines, and liquefied natural gas facilities. However,
approximately 23 operators are currently exempt from submitting annual reports and incident
reports.42 PHMSA is seeking the collection of new information by requiring data submission
similar to that collected on regulated gathering lines to better understand the risks the exempt
gathering pipeline may now pose to people and the environment. Recent data indicate that
PHMSA regulates only 3,644 miles of the approximately 30,000 to 40,000 miles of onshore HL
gathering lines in the United States.43 There is limited information about pipeline construction
quality, maintenance practices, location, and Pipeline IM. The collection of such information is
authorized under the Pipeline Safety Laws, and the resulting data will assist in determining
whether the existing Federal and State regulations for these lines are adequate.
Require Inspection of HL Pipelines in Areas Affected by Extreme Weather, Natural Disasters,
and Other Similar Events44
For safe operation of pipelines, operators perform periodic inspections. This proposed
requirement addresses the inspection of pipelines once they are subjected to extreme weather to
find flaws and damage that can lead to preventive action that averts or lessens the impact of a
pipeline incident.45 For example, pipelines along or beneath riverbeds are vulnerable to scouring
from natural disasters.46 On July 27, 2011, PHMSA issued an advisory bulletin regarding the
actions that operators should consider taking to ensure the integrity of pipelines in case of
flooding. In October 1994, major flooding along the San Jacinto River near Houston, TX,
resulted in eight pipeline failures and compromised the integrity of several other pipelines.
Similar flooding along the Yellowstone River resulted in the release of crude oil into the
Yellowstone River. No official cause of the spill has been determined, but flood conditions in the
river may have stirred up floating debris that damaged the pipeline.
A report by Argonne National Laboratory, Environmental Science Division, explains that
“pipelines buried beneath or adjacent to rivers can be compromised over time by the erosive
force of the moving water. Scouring can occur that would displace the cover materials and
expose the pipe, subjecting it to additional lateral forces and possibly even causing sufficient
displacement to break the pipe.”47 According to that study, transmission pipelines, pump stations,
42 Ibid.
43 The Federal Government is primarily responsible for developing, issuing, and enforcing pipeline safety
regulations, but the pipeline safety statutes provide for State assumption of the intrastate regulatory, inspection, and
enforcement responsibilities under an annual certification. See
http://phmsa.dot.gov/portal/site/PHMSA/menuitem.ebdc7a8a7e39f2e55cf2031050248a0c/?vgnextoid=60dc8f4826e
b9110VgnVCM1000009ed07898RCRD&vgnextchannel=a576ef80708c8110VgnVCM1000009ed07898RCRD&vg
nextfmt=print (accessed August 9, 2014).
44 These do not include man-made events.
45 See Code of Federal Regulations, 49 CFR Part 195.
46 Pipelines that cross riverbeds or lie below the seabed may be damaged due to abrasion from the ebb and flow of
the water, thereby washing away the sand/clay/earth covering the pipeline. Excessive scouring causes spanning. If
allowed to go uncorrected, the pipeline welds crack or the pipe ruptures from its unsupported weight.
47 T.C. Pharris and R.L. Kolpa, “Overview of the Design, Construction, and Operation of Interstate Liquid
Petroleum Pipelines.” November 2007. See
http://corridoreis.anl.gov/documents/docs/technical/APT_60928_EVS_TM_08_1.pdf (accessed August 15, 2012),
page 29.
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compressor stations, processing facilities, storage tanks, metering stations, and buried
distribution pipelines are highly vulnerable to natural hazards such as earthquakes, landslides,
dam inundation, and particularly flooding.48
According to one study (done for the United States Geological Survey and the California
Geological Survey), historically there have been many oil and gas pipeline failures due to ground
shaking.49 The authors note, “Buried pipelines are vulnerable to permanent ground deformation
and wave propagation (shaking). Ground deformation can include fault rupture, landslide, and
liquefaction and associated lateral spreading and settlement. Pipe damage mechanisms include:
compression/wrinkling, joint weld cracking/separation (particularly for oxy‐acetylene welds),
bending/shear resulting from localized wrinkling, and tension.”50 In addition, the study notes that
“landslides can load buried pipelines in a similar manner to fault rupture. Pipelines crossing
block landslide failures (but moving only several meters) laterally are put into shear at both
edges of the block. If they run through longitudinally, they are put into tension at the top of the
slide, and into compression at the toe. In catastrophic landslide failures, the pipe may be left
unsupported.”51
Require Assessments of HL Pipelines in Non-HCAs Using ILI Tools at Least Every 10 Years
Assessments would provide critical information about the condition of these pipelines, including
the existence of internal and external corrosion and deformation anomalies.
Under the IM program, an operator must perform periodic integrity assessments (i.e., continual
integrity evaluation and assessment) on line segments that could affect HCAs at intervals not to
exceed 5 years.
The risk represented by the segment should be used to establish the appropriate assessment
interval within the 5-year period. Operators may extend the intervals to more than 5 years if a
reliable engineering evaluation and other external monitoring activities show the pipe to be in
good condition or if a new integrity assessment technology that the operator plans to use is not
readily available.
Current regulations allow pipeline operators to determine the best method(s) of assessing the
structural integrity of their pipelines, using one or more of the following three approaches: ILI,
hydrostatic testing, or direct assessment.
PHMSA data presented in a written statement by Cynthia L. Quarterman, PHMSA
Administrator, “Preventing Spills from Hazardous Liquid Pipelines through Integrity
Management,”52 show that 92 percent of the IM assessments are performed using one of the ILI
assessment methods. Eight percent of IM inspections use other tools, while 7 percent of IM
inspections (the majority of those using other tools) use hydrotest inspection or pressure testing.
48 Ibid. page 40.
49 “SPA Risk LLC and MMI Engineering, Inc. “The Shakeout Scenario, Supplemental Study.” See
http://www.colorado.edu/hazards/shakeout/pipelines.pdf (accessed August 15, 2012).
50 Ibid. page 3.
51 Ibid. page 3.
52 Source: Testimony given before the Subcommittee on Railroads, Pipelines, and Hazardous Materials Committee
on Transportation and Infrastructure, United States House of Representatives, July 15, 2011.
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Figure 2 is representative of the current allocation of the various assessment methodologies used
to assess pipelines in areas that could affect HCAs.53
Figure 2. Types of Pipeline Inspections Under the IM Rule, 2001–2009
Expand the Use of LDSs for All HL Pipelines
Currently, Part 195 contains mandatory leak detection requirements for HL pipelines that could
affect an HCA. According to the PHMSA Advisory Bulletin,54 “many of the operators with
higher mileage have configured their pipelines into networks, sometimes collecting product from
multiple sources and delivering product to multiple destinations, making the leak detection
process complex. At the same time, we recognize that in some cases the engineering analysis
performed on point-to-point pipeline systems has determined that installing a computer-based
LDS does not offer substantial improvements in leak detection capability beyond that of a simple
manual line balance calculation process.”
According to a report titled “Leak Detection Technology Study” completed for PHMSA in
December 31, 2007, the numbers of LDSs vary by the types of pipeline construction, operation,
and environments in which they operate.55 Pipeline infrastructure is composed of a wide variety
of materials installed over many decades in environments as widely diverse as Florida and
Alaska. Environmental factors, many of which can fluctuate over the course of a day, a month, or
53 See
http://www.phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/House%20T&I%20Integrity%20Management%2
0on%20Haz%20Liq%20Pipes_July%2015%202010.pdf (accessed August 15, 2012).
54 https://www.federalregister.gov/articles/2010/01/26/2010-1497/pipeline-safety-leak-detection-on-hazardous-
liquid-pipelines#h-6 (accessed August 9, 2014).
55 See http://phmsa.dot.gov/staticfiles/PHMSA/DownloadableFiles/S10-080623-002-Signed.pdf (accessed February
7, 2012).
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a year, affect the performance of these LDSs. These include soil type, moisture, temperature,
topography, and seismicity. Operational factors also fluctuate widely due to seasonal or demand
factors. Technical capabilities to detect leaks vary in terms of sensitivity, accuracy, and
responsiveness. Also noted is the fact that pipeline size, length, operating parameters, and
instrumentation design will affect the detection time.
A study conducted for the Department notes that “seepage leaks represent a hard to identify
pollution source and safety concern. If left until they are discovered visually on surface after
affecting water quality, such leaks will cause great damage that is very expensive and difficult to
remediate. Early detection of leaks can greatly reduce the loss of product from the pipeline and
danger of pollution.”56
Modify the IM Repair Criteria and Apply Those Same Criteria to Pipelines That Are Not
Subject to the IM Requirements
The repairs carried out since the Liquid IM Rule’s inception include the three types of prioritized
repairs occurring inside of HCAs that are required by the Liquid IM Rule, as well as all other
repairs that were made by operators as a result of their IM-related inspections. Currently, the
Liquid IM rule requires three types of prioritized repairs: (1) those that must be addressed
immediately, (2) those that must be addressed within 60 days, and (3) those that must be
addressed within 180 days.
Figure 3 depicts the percentages of the various types of HCA repairs (Immediate, 60-day, and
180-day) carried out since the Liquid IM Rule’s inception.
56 Leak Detection Technology Study for the PIPES Act H.R. 5782, December 31, 2007. See
http://phmsa.dot.gov/pv_obj_cache/pv_obj_id_3C99D9FDAEEFC6E1ED639A2773D56ED62DD23200/filename/S
10-080623-002-Signed.pdf (accessed August 27, 2014).
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Figure 3. HL Pipelines, HCA Repairs by Type, 2004–2010
The NPRM allows for additional conservatism to be incorporated into the existing repair criteria,
and an adjusted schedule will be established to provide greater uniformity. The 60-day and 180-
day repair categories will be consolidated into a single 270-day category, mandating that HCA
pipes that formerly had 60-day and 80-day deadlines for repair must now meet the 270-day
required deadline. There will be an extended timeframe for pipelines in need of repair that are
located outside of HCAs.
The proposed requirement is extended to pipelines not subject to IM requirements. As noted
above, operators already make a large number of pipeline repairs outside of HCA.
Increase the Use of ILI Tools (Smart Pigs)57
PHMSA is proposing to require that all HL pipelines in areas that could affect an HCA be made
capable of accommodating ILI tools within 20 years, unless the basic construction of a pipeline
will not accommodate the passage of such a device.58 Existing regulations require new pipelines
to be able to accommodate ILI tools. The effect of this proposal would be to retrofit or replace
57 Smart pigs are devices that move inside a pipeline propelled by product flow and travel throughout the length of a
pipeline. They are used during inspections, primarily to detect wall thinning caused by ordinary corrosion. Smart
pigs provide information on the condition of the line, as well as the extent and location of any problems. For
additional information, see http://primis.phmsa.dot.gov/comm/FactSheets/FSSmartPig.htm?nocache=2850 (accessed
August 11, 2012).
58 Short sections of pipe (such as manifolds, station piping, tank farm piping, and smaller lines) and other lines
that—due to their design or configuration (such as low-pressure lines, telescoping lines, sharp bends, and mainline
valves that are not full opening)—ILI tools cannot go through will not accommodate ILI tools.
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pipeline that would not be replaced within 20 years following publication of the final rule so that
the pipeline can accommodate an ILI tool. Expanding the ability of operators to use smart pigs in
performing integrity assessments will further promote public safety and the protection of the
environment in these high-risk areas. The proposed regulation will not require the modification
of any pipeline facilities listed in § 195.120(b). PHMSA is also including a provision requiring
that pipelines within newly identified HCAs be modified to accommodate ILI tools before the
performance of the 5-year baseline assessment required under § 195.452(d)(3). As with new
pipelines, operators will be allowed to petition the Administrator for finding that the basic
construction of a pipeline or an emergency will not permit the accommodation of a smart pig.
PHMSA is also removing the size limitation referenced in § 195.120(b)(5) to encompass the use
of non-metallic piping and the potential development of ILI tools that could be used to perform
integrity assessments of such piping in the future.
PHMSA is proposing to limit the circumstances where a pipeline can be constructed without
being able to accommodate a smart pig. Under the current regulation, an operator can petition the
Administrator for such an allowance for reasons of impracticability, emergencies, construction
time constraints, and other unforeseen construction problems. PHMSA believes that an exception
should still be available where the basic construction of a pipeline makes that accommodation
impracticable and for emergencies, but that the other, less urgent circumstances listed in the
regulation are no longer appropriate. Accordingly, the allowances for construction-related time
constraints and problems would be repealed.
ILI tools are an effective means of assessing the integrity of a pipeline, and broadening their use
will improve the detection of anomalies and prevent or mitigate future accidents in high-risk
areas.
Considerations Relating to Tool Tolerance
The accuracy and tolerance of ILI tools is a consideration in various sections of the proposed
rule. Based on PHMSA’s review of inspection data, PHMSA concluded that operators should be
explicitly required to consider the accuracy of their ILI tools. The IM rule requires action based
on an analysis of ILI results that considers the depth of anomalies. Depth is a factor that goes
into calculating remaining strength. Depth is also a repair requirement in itself if corrosion
exceeds a certain percentage of wall thickness or if dents exceed certain percentages of pipe
diameter. ILI results analysis can produce a point estimate, but there is an inherent inaccuracy in
collecting the data, as there is for most experimental measurement devices. In reviewing IM
inspection data, PHMSA discovered that some operators were not considering the accuracy (i.e.,
tolerance) of ILI tools when evaluating the results of the tool assessments. As a result, random
variation within the recorded data led to both overcalls (i.e., an anomaly was identified to be
more extreme than it actually was) and undercalls. Overcalls result in repair of some anomalies
that might not actually meet repair criteria. Undercalls can result in anomalies that exceed
specified repair criteria going un-remediated. PHMSA could have specified a method of
accounting for tool accuracy. There are, however, many factors that affect tool tolerance,
including the ability of the analyst. Operators perform verification digs to measure some
anomalies and compare them to the ILI findings. This could indicate a tool is performing better
than the nominal tolerance. PHMSA decided to be prescriptive in requiring that each operator
consider tool tolerance in its analysis of ILI results but left it to the operator (performance
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requirement rather than design requirement) to determine how to do this. The Corrosion and
Metal Loss ILI Tool and the Dent and Deformation ILI Tool are most often used, due to their
ability to detect the most commonly occurring types of anomalies in HL pipelines. These two
types of inspection tools account for some 84 percent of all HL pipeline inspection miles. Other
tools and tests serve the purposes as well and are used to check for more specific—but much less
commonly occurring—concerns. Since the requirement relating to tool tolerance is a
performance requirement, the cost to operators will depend on how they approach the analysis.
IM Assessment, Evaluations, and Repairs
The Hazardous Liquid Pipeline Integrity Management Program was created to ensure pipeline
integrity in areas with the highest potential for adverse consequences (areas that could affect
HCAs), promote a more rigorous and systematic management of pipeline integrity and risk by
operators, maintain oversight of pipeline operator integrity plans and programs, and increase the
public’s confidence in the safe operation of the Nation’s pipeline network. IM program
regulations require operators to analyze risks and focus increased attention on safety, especially
the portions of their pipeline that pose the highest risk. This increased attention must include
physical inspection (assessment) of the pipe using ILI, pressure testing, or direct assessment;
remediation of anomalous conditions following the assessment; continual evaluation of the
pipeline; application of additional preventive and mitigative measures; and development of
performance measures.
Current regulations allow pipeline operators to determine the best method(s) of assessing the
structural integrity of their pipeline inside HCAs, using one or more of the following three
approaches: ILI, hydrostatic testing, or direct assessment. PHMSA also allows operators to
employ alternative assessment methods if they can be shown to be effective. The proposal
requires ILI assessments unless (1) the operator demonstrates to the satisfaction of PHMSA that
the pipeline is not capable of using this tool, (2) the operator demonstrates that the use of an
alternative assessment method will provide a substantially equivalent understanding of the
condition of the pipeline, and (3) the operator provides notices to PHMSA. A person qualified to
perform that covered task must analyze the data obtained from an ILI tool to determine if a
condition could adversely affect the safe operation of the pipeline. Uncertainties in any reported
results (including tool tolerance) must be considered as part of that analysis. Based on these
assessments, operators must take prompt action to repair any defects that could reduce a
pipeline’s integrity.
According to AOPL and the American Petroleum Institute (API),
59 operators conduct risk
assessments for impacts on pipeline that could affect HCAs as part of their IM program. They
note that “pipeline IM programs harness cutting-edge diagnostic technologies to scan their
pipelines, and the latest analytic software to review inspection results and isolate potential issues
for maintenance. The goal of the IM program is to identify and treat symptoms long before they
grow into a problem.”
59 See http://www.aopl.org/wp-content/uploads/2014/04/PSE-2013-Annual-Safety-Perf-Report_O.pdf, page 10
(accessed August 11, 2014).
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Clarifying Other Requirements
Changes are expected to improve protection of the public, property, and the environment by
closing regulatory gaps where appropriate and ensuring that operators are increasing the
detection and remediation of unsafe conditions and mitigating the adverse effects of pipeline
failures.
2.4. Timeframe for the Analysis
PHMSA estimates that the economic effects of this rulemaking, once finalized and adopted, will
be sustained for many years into the future. The timeframe depends on the requirement and the
effectiveness of the requirement. For those areas where the service life of the pipe is impacted,
the timeline used in these analyses is 50 years. For other requirements, the timeline is determined
by the service life of the product and the technological advances. Notwithstanding this, because
of the difficulty of and uncertainty associated with forecasting industry effects into the far future,
we assume different time periods to quantify and monetize the costs and benefits and
demonstrate net effects, and we use requirement-specific timeframes to outline, quantify, and
monetize the total costs and total benefits and demonstrate total net effects of the proposal.
2.5. Identification of Available Alternative Approaches and the
Consequences of the Alternatives
The alternatives considered by PHMSA are discussed separately in the following sections that
review each requirement of the rule. The “No Action” alternative for the proposed rule would
maintain the status quo and, to the extent that incidents continue to occur on pipelines not subject
to PHMSA regulations, the potential benefits of reduced societal costs of deaths, injuries, and
property damages will be forgone.
2.6. Overview of the Costs and Benefits Associated With the
Proposed Rule Requirements
2.6.1. Costs
The costs for the proposed rule are based on expected impacts on operators of HL pipelines.
There may be other costs that are not quantified because PHMSA does not have the information
necessary to do so. PHMSA invites comments on the cost estimates made herein on the different
requirements.
To the extent that estimated costs can be quantified, the following sections discuss information
available to PHMSA for each requirement. With the exception of the reporting requirements,
most of the other requirements are performance-directed rather than design-directed, and the
costs to operators will depend on the methods they use in complying.
PHMSA invites comments on each of the estimated costs noted as follows under each proposed
requirement. There are both direct and indirect costs associated with implementing the proposed
rule; these depend on a variety of events.
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2.6.2. Benefits
The economic value of reported incidents, including fatalities, injuries, property damages,
environmental damages, and other damages associated with the incidents, represent the potential
benefits of eliminating incidents; those values do not include the benefits associated with
avoiding costs of chronic health hazards, which are unreported.
Although PHMSA is convinced that the quality and accuracy of the data will be improved and
that pipeline safety will be enhanced, it is difficult to forecast with certainty or quantify all the
benefits of the rule.
Non-quantifiable benefits that are directly or indirectly related to this rulemaking include the
following:
 Streamlined regulations and increased regulatory certainty for pipeline operators.
Unquantified Benefits
The unmeasured benefits are organized into three broad categories: Reporting Omissions, Public
Health and Environmental Costs, and Social Costs.
Reporting Omissions
The following categories of spill costs are not included or are underreported in the data collected
from PHMSA accident reports:
 Litigation Costs – The instructions for the PHMSA accident reports specifically tell
operators not to include litigation costs in the reported property damage estimates.
60
However, litigation requires real resources, including the time of attorneys, judges, third-
party claimants, defendants, expert witnesses, scientists, accountants, and sometimes
economists, to assess and prove damages and to assign responsibility. One study
estimated that for the 1990 Arthur Spill, the Natural Resource Damage Assessment
(NRDA)61 cost 0.6 to 2.8 million dollars, or $126 per barrel spilled.
62 Litigation also
often involves substantial uncertainty that can take years to resolve. By preventing spills,
this proposal can prevent years of litigation.
 Injuries not Requiring Hospitalization – The accident reporting form instructs operators
to report only injuries that involved an overnight hospital stay. From a cost-benefit
standpoint, the willingness to pay to avoid less severe injuries should be included in
estimates of social costs as well.
60Instructions for accident reporting in PHMSA form F-7000-1. See
http://phmsa.dot.gov/pv_obj_cache/pv_obj_id_9459B8EDB8F01D777F6C64B053C508C37A510300/filename/HL
Accident Instructions - PHMSA F 7000-1 rev 7-2014.pdf.
61 An NRDA is a process to estimate the extent of environmental injury caused by a spill and the type and amount of
restoration needed.
62 Advanced Resource International, “Economic Impact of Oil Spills: Spill Unit Costs for Tankers Pipelines,
Refineries and Offshore Facilities,” cited on p. 111 of Volume II of the Regulatory Analysis for the Rural Onshore
Hazardous Liquid Low Stress Pipelines (Phase 2).
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 Evacuations – Unless the cost of evacuations and the subsequent disruptions are included
in a settlement or the operator compensates victims, these costs are not likely to be
included in property damage estimates.
 Other Third-Party Costs – Some third-party costs will not be included in accident reports
because no claim is filed and the operator does not know the true extent of damages to
third parties. Although operators are required to report cleanup costs as property damage,
cleanup can sometimes take years and the total costs of cleanup may not be known for
years.
Public Health and Environmental Impacts
The avoided environmental costs through spill prevention are often the largest category of
benefits. Although this proposed requirement applies to non-HCA pipelines that by definition
will not affect USAs, the areas outside of HCAs are subject to the same categories of
environmental damages as HCA pipelines. These categories include the following:
 Lost Use Value – During the cleanup process, the contaminated environmental resource
may not be available for recreational or commercial users. The lost value to users of the
resource due to an accident should be counted in the social costs of a spill. The lost use
value may be measured during an NRDA or other study. However, estimating lost use
value takes time and resources. The operators are not going to have much, if any,
information regarding lost use value when they fill out the accident report.
 Non-Use Value – Non-use environmental values reflect people’s willingness to pay to
preserve species, ecosystems, and habitats that they may never visit but value their
existence. The only way to measure non-use values is through contingent valuation
surveys that are often costly to conduct. In the case of the Exxon Valdez oil spill, which
may not reflect average non-use value costs for HL pipeline releases, the estimated non-
use value cost was approximately three times the size of the final settlement.
63
 Long-Term Health Consequences – There is a great deal of scientific uncertainty
regarding the long-term effects of exposure to carcinogenic substances such as benzene in
the aftermath of a spill. However, there are numerous toxic substances in spilled crude oil
and other HLs for which some people would be willing to pay to avoid exposure.
 Social Cost of Carbon – An HL spill may release some greenhouse gases into the
atmosphere as the liquid evaporates. Highly volatile liquids will evaporate quickly upon
release, while evaporation of heavier liquids may be minimal.
Socio-Economic Impacts
Public Confidence: A damaging spill resulting from an operator’s failure to implement
appropriate precautions erodes public confidence in the pipeline infrastructure. Although the
operator who caused the spill suffers damage to its reputation, operators who implemented
adequate precautions will also be hurt by the loss of public confidence in the pipeline system.
63 Exxon’s settlement with the Federal Government and State of Alaska for the Exxon Valdez oil spill was $1.15
billion. A contingent valuation survey estimated that the non-use value losses attributable to the spill were $3 billion
nationally. Portney, Paul (1994) “The Contingent Valuation Debate: Why Economists Should Care,” 8(4) pp. 3–17.
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According to a 2006 report from the National Commission on Energy Policy, public opposition
to new energy infrastructure is “a major cross-cutting challenge for U.S. energy policy.”64 Public
perception can be a significant consideration when setting regulatory policy.65 The effects of a
loss of public confidence are difficult to monetize and would not be included in the reported
property damage in accident reports.
 Level Playing Field: By requiring all operators to conduct inspections at least once every
10 years using an ILI tool, the operators who do conduct inspections at least once every
10 years using an ILI tool will not be taking on higher costs relative to operators who
have not been conducting these inspections at these intervals.
 Energy Security: The prevention of pipeline accidents also protects against disruption of
the energy supply. Furthermore, PHMSA does not expect that these requirements will
reach any of the “significant adverse effect” thresholds that would warrant an Energy
Impact Analysis, including reduction in energy supply.
PHMSA invites comments on each of the benefits noted as follows under each proposed
requirement. There are positive direct benefits associated with implementing the rule, and there
are also indirect benefits that are contingent on a variety of events.
The rule is expected to reduce risk by reducing the likelihood of an incident occurring and reduce
the consequences of an incident should it happen. In addition, the rule is expected to enhance
PHMSA’s ability to do the following:
 Understand, measure, and assess the performance of individual operators and the industry
as a whole.
 Integrate pipeline safety data in a way that will allow a more thorough, rigorous, and
comprehensive understanding and assessment of risk.
 Improve the data and analyses PHMSA relies on to make critical, safety-related decisions
and improve PHMSA decision making.
 Facilitate PHMSA’s allocation of inspection and other resources based on a more
accurate accounting of risk.
 Reduce the time PHMSA spends on gathering data from multiple sources to carry out
pipeline oversight responsibilities.
If the rule is effective, there will be fewer accidents, resulting in fewer associated deaths,
injuries, and property damage. The societal costs of those deaths, injuries, and property damage
will also be reduced. In a joint letter to PHMSA on August 17, 2011, API and AOPL stated, “We
64 Parfomak, Paul W. (January 9, 2013) “Keeping America’s Pipelines Safe and Secure: Key Issues for Congress.”
Congressional Research Service, p. 25.
65 Ibid.
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are committed to continuous improvement in pipeline performance and safety, with an ultimate
goal of zero accidents.”66
The estimated costs and benefits may be affected by many factors that are not a direct result of
the NPRM. Other regulatory actions that have been promulgated affect the status and level of
actions that operators may take in the absence, or in spite of this, NPRM. PHMSA is uncertain
about how operators will act in the future. For example, PHMSA cannot predict at this time if
operators will do more frequent inspections or just as many inspections as required by this rule.
If operators end up doing more frequent inspections, will there be a need to do more frequent
repairs? More frequent repairs will be more costly but will also provide a better margin of safety.
PHMSA seeks comments on these issues.
A summary of discounted costs and benefits is provided in Appendix A.
2.7. Consideration of the Loss of Energy Supplied
PHMSA does not expect that these requirements will reach any of the “significant adverse
effect” thresholds for an Energy Impact Analysis listed below:
 Reductions in crude oil supply in excess of 10,000 barrels per day.
 Reductions in fuel production in excess of 4,000 barrels per day.
 Reductions in coal production in excess of 5 million tons per year.
 Reductions in natural gas production in excess of 25 million mcf (1,000 cubic feet) per
year.
 Reductions in electricity production in excess of 1 billion kilowatt-hours per year or in
excess of 500 megawatts of installed capacity.
 Increases in energy use required by the regulatory action that exceed any of the
thresholds above.
 Increases in the cost of energy production in excess of 1 percent.
 Increases in the cost of energy distribution in excess of 1 percent.
 Other similarly adverse outcomes.
66 August 17, 2011, letter to the Honorable Cynthia Quarterman, Administrator, Pipeline and Hazardous Materials
Safety Administrator, from Steve Wuori, President, Liquids Pipelines Embridge, Inc., Chairman of AOPL Board,
and Harry Pefanis, President and COO, Plains All American Pipeline, L.P., Chairman, API Pipeline Subcommittee.
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3. Regulatory Impact Analysis of the Proposed Requirements
The rule has eight discrete requirement areas. The costs and benefits associated with each
requirement are derived from PHMSA data, industry estimates in response to the ANPRM (as
noted in the NPRM), or published sources.
Requirement Area #1 – Extend Reporting Requirements to All HL
Gravity Lines
Proposed Action: PHMSA is proposing to extend certain reporting requirements to HL gravity
lines. Specifically, 49 C.F.R. § 195.1(b)(2) states that Part 195 does not apply to the
“[t]ransportation of a hazardous liquid through a pipeline by gravity.”
§ 195.58 Report submission requirements.
(a) General. Except as provided in paragraph (b) of this section, an operator must submit
each report required by this part electronically to PHMSA.
(b) Exceptions. An operator is not required to submit a safety-related condition report (§
195.56) or an offshore pipeline condition report (§ 195.67) electronically.
(c) Safety-Related Conditions. An operator must submit to the applicable State agency a
safety-related condition report required by § 195.55 for an intrastate pipeline or when the
State agency acts as an agent of the Secretary with respect to interstate pipelines.
(d) Alternate Reporting Method. If electronic reporting imposes an undue burden and
hardship, the operator may submit a written request for an alternative reporting method to
the Information Resources Manager, Office of Pipeline Safety (OPS), PHMSA.
Alternatives Considered
Alternative 1: No Action (Baseline—Maintains the Status Quo)
PHMSA would be unable to gather the information required to evaluate the risk posed by gravity
lines. The collected risk information will allow PHMSA to assess the need for regulation of
gravity lines and devise appropriate regulatory policies if warranted. From the PHMSA
perspective, gravity lines potentially involve safety and environmental risks. Depending on the
elevation change, a gravity flow pipeline could have more pressure than a pipeline that has pump
stations to boost the pressure. The spill volume of a pipeline leak or rupture is driven by
pressure, regardless of whether the pressure is created by pumping or gravity.
Alternative 2: Regulate Gravity Flow Pipelines Carrying Ethanol
This alternative was originally considered because transportation of ethanol by pipelines can be
problematic due to its high oxygen content, making it more corrosive. Also, ethanol’s greatest
hazard is its flammability; it has a more flammable range than gasoline. Ethanol does not
produce visible smoke and has a hard-to-see blue/orange flame. Ethanol and some ethanol blends
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can conduct electricity, whereas gasoline does not.67 In reality, ethanol is not transported by
pipeline frequently, and if it is, it is generally a denatured product.
Commenters to the ANPRM stated that the current exception for gravity flow pipelines is
appropriate and nevertheless expressed the view that the exception should not apply to pipelines
that transport ethanol. This alternative was rejected for the same reasons as the No Action
Alternative. PHMSA concluded that the benefits of applying pipeline safety requirements to
prevent incidents with gravity flow lines carrying all HLs outweigh the associated burdens.
Alternative 3: Apply Part 195 Requirements to All Gravity Flow Pipelines Carrying HL,
Including Rural Gravity Lines
Currently, only certain requirements apply to rural gravity lines. This alternative was considered
by PHMSA because transportation of any HL pipeline can pose a risk due to corrosion that could
then result in leakage or rupture of the pipeline and/or flammability. In reality, PHMSA does not
have evidence that rural HLs transported by gravity flow pipeline present the same risks, and the
costs to comply with 195 are likely to outweigh benefits. Therefore, PHMSA rejected the
alternative to remove all current exemptions.
Analysis of Costs and Benefits of the Proposed Action
Analysis of Costs
PHMSA does not know the quantity of miles of gravity-fed lines there are, nor do they know the
location of these lines. PHMSA estimates that there are between three and five operators
accounting for approximately 1768 to 2869 miles of affected gravity-fed lines.
PHMSA estimates that some of the costs associated with this requirement will be absorbed by
HL pipeline operators who have gravity lines under other current regulatory requirements. For
purposes of calculating costs, PHMSA estimates that there are four operators impacted by this
requirement, which will need to adhere to the requirements in the NPRM in the future. The
estimated number of miles of gravity pipeline affected is approximately 23 miles.
PHMSA does not know for certain where gravity lines are located. Also, since 49 C.F.R. §
195.1(b)(2) Part 195 does not apply to the “[t]ransportation of a hazardous liquid through a
pipeline by gravity,” PHMSA has not gathered any HL accident reports on gravity lines. Due to
not knowing the location or the incident statistics, we assume two different scenarios for
calculating costs. The proposed regulatory changes would allow PHMSA to obtain information
on the location of gravity lines and other information that can be used to evaluate risk.
Costs of Reporting and Recordkeeping
Costs of Reporting – PHMSA expects the costs will depend on the type of operation and the
experience of the operator with reporting requirements. PHMSA’s staff has observed that
67 http://www.ethanolrfa.org/page/-/rfa-association-site/pdf/module2.pdf.
68 See “Advance Notice of Proposed Rulemaking, Pipeline Safety: Safety of On-Shore Hazardous Liquid Pipelines,
Docket No. PHMSA-2010-0229 – Comments of American Petroleum Institute and Association of Oil Pipe Lines,”
February 18, 2011, page 5.
69 Seventeen miles was based on three operators; proportionally five operators would yield 28 miles.
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typically there is a learning curve when operators are subject to new requirements. Based on past
experience with different rules, PHMSA estimates that the cost to add additional information to
the annual report will be nominal. Several employees (including compliance officers whose
hourly salary is estimated to be $18.10) 70
mean hourly wage 1s estimated to be $37.11 and a secretary/administrative assistant whose mean
may need to be involved in the preparation of annual
reports, including recording the information, signing off, and transmitting it to PHMSA. The cost
for compliance officers and administrative support is $55.21. The composite hourly average
salary for all HL employees expected to be involved in providing the reports is $27.61 ($55.21
total/2 persons); the fully loaded cost of labor is $41.42 ($27.61 * 1.50).
Based on previous recordkeeping experience, PHMSA's technical staff estimates that the
additional time to include these parameters in their annual reports is 1 hour per operator.
Therefore, the total labor costs are $166 ($41.42 fully loaded labor costs * 4 operators). The
additional cost per operator per year would be approximately $41. It is assumed that the format
of the information provided to PHMSA in the annual reports will be acceptable to the States and
no additional reports or telephone communication will be needed to comply with the
requirement.
Costs of Recordkeeping - PHMSA expects the cost of the required recordkeeping to be nominal.
Some of the required records will be kept electronically, while others will be kept on paper. In
the case of those kept electronically, the required recordkeeping will necessitate a company clerk
entering data and in some cases scanning materials. In the case of those records kept on paper,
the required recordkeeping will necessitate a company clerk placing materials in file folders,
placing the file folders in file cabinets, and retrieving files when needed. It may also necessitate a
system for signing materials in and out. Finally, in some cases, physical recordkeeping may
necessitate the acquisition of file cabinets and file folders by some operators. Based on previous
experience with recordkeeping, typically a clerk is the person who maintains the records in
accordance with the recordkeeping requirements.
The average hourly salary, including benefits, for a clerk is estimated at approximately $30
($19.88 Bureau of Labor Statistics (BLS) hourly wage rate for an office clerk in the oil industry
* 1.5 overhead = $29.82).2 PHMSA's technical staff estimates that the average time to perform
per year would be approximately $180 ($30 hourly wage rate for a clerk * 6 hours). The total
annual costs for recordkeeping are estimated to be $720 ($180 cost of recordkeeping per operator
* 4 operators). There is no expectation that the recordkeeping would require operators to hire
additional personnel. Neither is there an expectation that the recordkeeping would require
operators to acquire new computers or peripherals.
70 See http://www.bls.gov/oes/current/naics4_211100.htm#11-0000 (accessed July 30, 2014).
" See http://www.bls.gov/oes/current/naics4_
72 See http://www.bls.gov/oes/current/naics4_211100.htm#11-0000 (accessed July 30, 2014).
_486100.htm#43-0000 (accessed July 30, 2014).
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Table 8. Estimated Costs of Complying With the Proposed
Reporting Requirements for Gravity Lines for Four Operators
With 23 Miles of Gravity Lines
Total Costs – Reporting and Recordkeeping
10-Year Costs Annual
3% 7% Total
$7,800 $6,700 $900
Undiscounted $8,900 The present value of costs over a 10-year period is $7,800 discounted at 3 percent and $6,700
discounted at 7 percent. The annual costs for this rule are the same every year. Therefore, the
annualized costs are $900 at a 7-percent or 3-percent discount rate.
PHMSA seeks comments on the location of the gravity lines, the number of miles impacted by
this requirement, and the estimated costs.
Analysis of Benefits
PHMSA does not have any information indicating that accidents have occurred on gravity lines
in prior years. PHMSA notes that gravity lines can and do involve safety and environmental
risks. Depending on the elevation change, a gravity flow pipeline could have more pressure than
a pipeline with pump stations to boost the pressure. The spill volume of a pipeline leak or rupture
is driven by pressure, regardless of whether the pressure is created by pumping or gravity.
PHMSA believes that reporting is essential to manage risk. Data from reports are used by the
Agency to identify trends, provide performance measures, and understand the causes and
consequences of pipeline incidents. The data are also used by PHMSA to demonstrate the
regulatory effectiveness and identify where changes should be explored. Reporting requirements
are in place for all pipelines except for the gathering lines currently unregulated. Reporting on
the latter segment of the pipeline will help the Agency have a more complete picture of the risk
involved.
In its Strategic Plan, PHMSA notes that one of the Agency’s challenges is to understand and
target risk, which requires a systematic approach to risk management, including a
“comprehensive understanding of the factors contributing to risk and the ability to focus
resources in those areas that pose the greatest risk.” One of PHMSA’s strategies for dealing with
this challenge is to “improve data collection and analysis, collect the right data to evaluate risks
from unregulated entities, and improve the transparency of information and public awareness of
pipeline and hazardous materials safety issues.”73 The benefits may include reducing incidents,
enhancing incident response, and increasing public confidence.
Comparison of Costs and Benefits
The cost of this reporting requirement is extremely low relative to the potential for improvements
in pipeline operations that may occur in the future. The total compliance costs are expected to be
approximately $900 per year. The benefits are not quantified but are expected to justify the costs
73 PHMSA Strategic Plan (2012–2016).
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of the action. PHMSA believes that the low costs of the requirement are justified. PHMSA
invites comments on this analysis.
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Requirement Area #2 – Extend Certain Reporting Requirements to All
HL Gathering Lines
Proposed Action: PHMSA is proposing to add 49 C.F.R. § 195.1(a)(5) to require that the
operators of all gathering lines comply with requirements for submitting annual, safety-related
condition and incident reports.
Alternatives Considered
Alternative 1: No Action (Baseline—Maintains the Status Quo)
Under this option, PHMSA would maintain existing requirements for reporting by taking no
action. However, PHMSA believes that this would not effectively support PHMSA’s safety
mission.
Although taking no action would eliminate additional compliance costs, there would be no
benefits ensuing from the proposal and PHMSA would continue to lack important safety
information about these pipelines.
Alternative 2: Require Different Reporting for Some Operators
PHMSA considered establishing different requirements for the large and small operators who
may be among the 23 estimated to be affected by the proposed rule, basing the requirements on
estimated differences in expected costs and benefits. PHMSA is aware that some regulations,
rules, and Government policies place a disproportionate burden on small firms. Consequently, to
promote entrepreneurship, Government agencies have sometimes granted small businesses
preferential regulatory treatment, such as exemptions from legislation and regulations or
extended deadlines for compliance.
PHMSA judged that these considerations were not sufficient to recommend reporting
requirements based on business size. This option was not chosen because PHMSA concluded
that allowing disparate reporting would not meet its informational needs by leaving a significant
number of operators outside the reporting requirements. The Agency believes that reporting must
provide relevant information that is useful for the decision-making needs of groups for whom the
information is provided. PHMSA determined, therefore, that not requiring the smaller operators
to report would dampen the regulation’s effectiveness and that special regulatory treatment
would not, in fact, help small businesses. PHMSA believes that although there may be a learning
curve for small entities, with practice and guidance—which PHMSA is willing to provide—
small operators will learn how to comply with the reporting requirements.
Alternative 3: Extend Certain Reporting Requirements to All HL Gathering Lines
Since the estimated reporting costs for this requirement were on average less than $1,000 per
year per operator, PHMSA considered allowing voluntary reporting by operators under the
assumption that they may report because of the low costs. It is precisely because the reporting
costs are low that PHMSA rejected this alternative. The potential benefits to society are likely to
justify the low level of reporting costs.
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Analysis of Costs and Benefits of the Proposed Action
Analysis of Costs
The compliance costs are the costs associated with reporting data to PHMSA. In order for
PHMSA to effectively analyze safety performance and pipeline risk of gathering lines, PHMSA
needs basic data about those pipelines. The agency has the statutory authority to gather data for
all gathering lines [49 U.S.C. § 60117(b)], and that authority was not affected by any of the
provisions in the Pipeline Safety Act of 2011. Given the information is recorded and readily
available (including the number of miles of pipeline), it is assumed that there are no costs to
gather the information for submission. PHMSA seeks public comments regarding the accuracy
of this assumption.
For the annual reports,
74 75 PHMSA assumes the following:
 Costs are associated with the time to provide the additional information required under
this proposal and submit the form.
 Approximately 23 operators are impacted, each having to complete accident report forms
annually.
 Several employees (including a compliance officer whose mean hourly wage is estimated
to be $37.11 and a secretary/administrative assistant whose mean hourly salary is
estimated to be $18.10)76 may need to be involved in the preparation of annual reports,
including recording the information, signing off, and transmitting it to PHMSA. The total
for these employees is $55.21. The composite hourly average salary for all HL employees
expected to be involved in providing the reports is $27.61 ($55.21 total/2 persons); the
fully loaded cost of labor is $41.42 ($27.61 hourly rate * 1.50 overhead for indirect
expenses valued at 50 percent).
 Operators will spend a minimum of 18 hours completing the annual report form.77 There
may be some reductions in labor hours in successive years as operators become more
familiar with reporting requirements. For this analysis, we are projecting the same
amount of hours from year to year.
 Each operator would be required to prepare a separate report for gathering lines
transporting different types of HL. However, PHMSA expects that the 23 operators
impacted by the requirement have only one type of product, so PHMSA estimates
approximately one report for each of the 23 entities.
74 Annual report template can be found at
http://www.phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=2d1357
c3eee3d110VgnVCM1000009ed07898RCRD&vgnextchannel=bc79c0124500d110VgnVCM1000009ed07898RCR
D&vgnextfmt=print.
75 Reporting Requirements for Hazardous Liquid Pipeline Operators: Hazardous Liquid Annual Report. OMB
Control Number: 2137-0614. Expiration Date: December 31, 2015.
76 See http://www.bls.gov/oes/current/naics4_211100.htm#11-0000 (accessed July 30, 2014).
77 Source: “Information Collection Supporting Statement – Reporting Requirements for Hazardous Liquid Pipeline
Operators: Hazardous Liquid Annual Report.” OMB Control Number 2137-0614. Docket No. PHMSA 2013-0003.
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The annual cost to all 23 operators for preparing and submitting annual reports is expected to be
approximately $17,148 annually (18 hours * $41.42 hourly rate * 1 report * 23 operators)-
approximately $746 per operator per year ($17,148/23).
For the incident reports, 8 PHMSA assumes the following:
• Costs are associated with the time to provide the information and submit the incident
report form. Given the information is recorded and readily available, it is assumed that
there are no costs to gather incident report information for submission.
• Approximately 23 operators are impacted, each having to complete incident report forms
annually.
• Several employees (including a compliance officer whose mean hourly wage is $37.11
and a secretary/administrative assistant whose mean hourly salary is $18.10)" may need
to be involved in the preparation of annual reports, including recording the information,
signing off, and transmitting it to PHMSA. The total is $55.21. The composite hourly
average salary for all HL employees expected to be involved in providing the reports is
$27.61 ($55.21 total/2 persons); the fully loaded cost of labor is $41.41 ($27.61 * 1.50).
• PHMSA regulates only 3,644 miles of the approximately 30,000 to 40,000 miles of
onshore HL gathering lines in the United States. The average number of miles not
regulated is estimated to be between 26,000 and 36,000. This translates to between 1,130
and 1,565 miles per operator (26,000 miles/23 operators and 36,000 miles/23 operators).
• PHMSA estimates that impacted operators could prepare between approximately 1 report
(17 incidents * 23 operators impacted/421 total number of HL operators) and 1.3 reports
(24 incidents * 23 operators impacted/421 total number of HL operators) annually.
PHMSA is assuming that incident rates on gathering lines are similar to other lines and
seeks comment on this assumption.
• PHMSA estimates that operators will spend a minimum of 10 hours preparing the
report. S°
• The cost burden estimate does not take into account the time to investigate the incident
prior to filing the report.
The annual cost of preparing and submitting incident reports for all 23 operators impacted is
approximately between $414 (10 hours * $41.42 hourly rate * 1 report) and $538 (10 hours *
$41.42 hourly rate * 1.3 reports)-approximately between $18 ($414/23) and $23 ($538/23) per
operator per year.
http://www.phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=2d1357
78 Incident report template is at
D& vgnextfmt-print.
c3eee3d110VgnVCM1000009ed07898RCRD&vgnextchannel=bc79c0124500d110VgnVCM1000009ed07898RCR
19 See http://www.bls.gov/oes/current/naics4211100.htm#11-0000 (accessed July 30, 2014).
Recordkeeping and Accident Reporting." OMB Control Number 2137-0047. Docket No. PHMSA-2013-0061.
80 Source: "Supporting Statement
Pipeline Safety: Transportation of Hazardous Liquids by Pipeline:
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For the safety-related conditions reports, ' PHMSA assumes the following:
• Costs are associated with the time to provide the information and submit the safety-
related report form. Given the information is readily available, it is assumed that there are
no costs to gather incident report information for submission.
• Several employees (including a compliance officer whose mean hourly wage is estimated
to be $37.11 and a secretary/administrative assistant whose mean hourly salary is
estimated to be $18.10)82 may need to be involved in the preparation of annual reports,
including recording the information, signing off, and transmitting it to PHMSA. The total
for these employees is $55.21. The composite hourly average salary for all HL employees
expected to be involved in providing the reports is $27.61 ($55.21 total/2 persons); the
fully loaded cost of labor is $41.42 ($27.61 * 1.50).
• Approximately 23 operators are impacted
• Operators will spend at a minimum 6 hours completing the forms.
• The cost burden estimate addresses the new requirement for these operators to complete a
safety-related conditions report and does not take into account existing requirements,
such as the time required to perform an onsite investigation of the incident prior to filing
the report.
• According to PHMSA's technical staff, they expect there to be no more than one safety-
related condition report per year per operator. This is a maximum, as PHMSA believes
that there would be fewer reports.
The annual cost of preparing and submitting safety-related reports for all 23 operators impacted
is $5,716 (6 hours * $41.42 hourly rate * 1 report * 23 operators)-approximately $249 per
operator per year.
The total annual cost for preparing and submitting all reports required by this proposed rule is
expected to be between approximately $23,278 ($17,148 for annual reports + $414 for incident
reports + $5,716 for safety-related condition reports) and $23,402 ($17,148 for annual reports +
$538 for incident reports + $5,716 for safety related condition reports.) This is approximately
between $1,012 and $1,017 per operator per year. The average per-year cost for preparing all
three reports is $23,340 [($23,278 + $23,402)/2] - approximately $1,015 per operator.
7c3eee3d110VgnVCM1000009ed07898RCRD&vgnextchannel-bc79c0124500d110VgnVCM1000009ed07898RC
www.phmsa.dphmsaot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/? vgnextoid=2d135
RD&vgnextfmt-print.
32 See http://www.bls.gov/oes/current/naics4_211100.htm#11-0000 (accessed July 30, 2014).
83 Source: "Supporting Statement - Reporting of Safety-Related Conditions on Gas, Hazardous Liquid and Carbon
0005.
Dioxide Pipelines and Liquefied Natural Gas Facilities." OMB Control No. 2137-0578. Docket No. PHMSA-2014-
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Table 9: Total Costs for Requirement Area #284
Total Costs
10-Year Costs Annual
Undiscounted 3% 7% Total
$233,400 $205,100 $175,400 $23,300
The present value of costs over a 10-year period is $205,100 discounted at 3 percent and
$175,400 discounted at 7 percent. The annual costs for this rule are the same every year.
Therefore, the annualized costs are $23,300 at a 7-percent or 3-percent discount rate. PHMSA
requests public comments on the above estimates of costs.
Analysis of Benefits
PHMSA believes that reporting is essential to manage risk. Data from reports are used by the
Agency to identify trends, provide performance measures, and understand the causes and
consequences of pipeline incidents. The data are also used by PHMSA to demonstrate the
regulatory effectiveness and identify where changes should be explored. Reporting requirements
are in place for all pipelines except for the gathering lines that are currently unregulated.
Reporting on the latter segment of the pipeline will help the Agency have a more complete
picture of the risk involved.
In its Strategic Plan, PHMSA notes that one of the Agency’s challenges is to understand and
target risk, which requires a systematic approach to risk management, including a
“comprehensive understanding of the factors contributing to risk and the ability to focus
resources in those areas that pose the greatest risk.” One of PHMSA’s strategies for dealing with
this challenge is to “improve data collection and analysis, collect the right data to evaluate risks
from unregulated entities, and improve the transparency of information and public awareness of
pipeline and hazardous materials safety issues.”85 The benefits may include reducing incidents,
enhancing incident response, and increasing public confidence.
Comparison of Costs and Benefits
The cost of this reporting requirement is extremely low relative to the potential for improvements
in pipeline operations that may occur in the future. The total compliance costs are expected to be
approximately $23,340 per year, or $1,015 per operator. The benefits are not quantified but are
expected to justify the costs of the action. PHMSA believes that the low costs of the requirement
are justified. PHMSA invites comments on this analysis.
84 Totals are rounded to the nearest 100 dollars.
85 PHMSA Strategic Plan (2012–2016).
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Requirement Area #3 – Require Inspections of Pipelines in Areas
Affected by Extreme Weather, Natural Disasters, and Other Similar
Events
Proposed Action: PHMSA is proposing to require that operators perform an inspection within 72
hours after the cessation of weather, natural disaster, and other similar events or as soon as the
affected area can be safely accessed if a pipeline is affected by flooding, hurricanes, tornados,
earthquakes, landslides, and other such events. PHMSA proposes that operators, post-event, be
required to evaluate Right-of-Way (ROW) conditions at waterway crossings and in offshore
areas in performing those inspections. Operators would also be required to take appropriate
remedial measures based on the results of those inspections, including initiating reductions in
operating pressure, conducting additional surveys (e.g., to verify the remaining depth of cover
over a buried pipeline), and remediating any unsafe conditions.
Current Practices: FR 195.452, PHMSA guidance documents and the recommended practices
(RPs) of API assign responsibilities to HL pipeline operators for the inspection of pipeline
ROWs regularly under normal operating conditions and in the aftermath of natural disasters. The
requirements proposed here provide additional specificity to already existing duties and more
certainty regarding regulatory requirements.
Baseline Inspection Requirements for HL Pipelines
Pipeline ROWs
Currently under § 195.412, operators of HCA and non-HCA onshore HL steel pipelines are
required to inspect the surface conditions along onshore HL pipeline ROWs with ground or air
patrols at least 26 times a year, with no more than 3 weeks between inspections. The purpose of
these patrols is to identify conditions on the ground that may pose a threat to the pipeline, such as
construction and excavation, areas of dead vegetation and other potential indicators of leaks,
damaged or missing pipeline markers, unauthorized ROW activities, and erosion or earth
movement. The post-disaster inspections within 72 hours after a disaster or once conditions are
safe would be similar.
Pipeline Water Crossings
Operators of onshore HL HCA and non-HCA pipelines that cross under navigable bodies of
water must inspect each crossing at least once every 5 years to determine their condition. These
inspections are generally carried out by divers using probes to ensure that the depth of cover is
adequate for safe operations and to identify washouts or other unsafe conditions that need to be
corrected to avoid an accidental release.
86 For example, if the inspection reveals that scour has
exposed a section of the pipeline to the currents of the river, the operator can shut down that
segment of pipeline until repairs are made. In the case of flooding, a flyover or inspection by
divers may reveal that the flooding conditions have created a new channel exposing the pipeline
to the threat of rupture due to scour or damage from debris. During a flood, an unmarked
exposed pipeline can also create a hazard for navigation and for rescue workers. By marking the
86 PHMSA Enforcement Guidance, Operations, and Maintenance.
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location of the pipeline, the pipeline can prevent boats from colliding with the exposed pipeline,
potentially causing a rupture and safety hazard for boats.
Offshore Pipelines
Under § 195.413, operators of HCA and non-HCA offshore HL pipelines in the Gulf of Mexico
and its inlets must conduct periodic underwater inspections of their pipelines that are in
navigable waterways less than 15 feet deep. If the operator discovers that the pipeline is exposed
or poses a hazard to navigation, it must report the pipeline location to the National Response
Center within 24 hours, mark the location for navigators within 7 days, and rebury the pipeline or
provide protection equivalent to burial within 6 months.
RPs and Guidelines Regarding Inspections and Natural Disasters
Although 195.413 and 195.412 do not explicitly require inspections following a natural disaster
or extreme weather event, many operators routinely conduct these post-disaster inspections in
accord with longstanding PHMSA guidance documents and RPs of API.
According to the RPs in API’s Bulletin 2HINS,
87 companies shut down drilling and production
operations and evacuate personnel in advance of a hurricane. After the storm has passed and it is
safe to fly, companies will conduct flyovers of onshore and offshore infrastructure, including
pipelines, to look for damage and spills. Once it is safe, the companies will also send crews to
physically assess infrastructure. If damage is detected on offshore pipelines, operators hire
divers, make repairs, and conduct safety inspections before resuming operations. Any damaged
onshore pipelines are also assessed, repaired, and inspected before resuming operations.
Operators make prearrangements with suppliers to ensure that they have the required resources
to effectively respond to a hurricane and resume operations as soon as it is safe to do so. A
PHMSA Advisory Bulletin regarding hurricanes, issued September 1, 2011, closely tracks with
API’s RPs.
PHMSA has published Advisory Bulletins in the Federal Register notifying HL pipeline
operators that conditions created by natural disasters can constitute an “unusual operating
condition that can adversely affect the safe operation of a pipeline.
”88 Inspections in the event of
a natural disaster may be necessary for compliance with the regulatory requirements for planning
for and responding to unusual and potentially unsafe operating conditions. In an Advisory
Bulletin issued July 27, 2011, PHMSA urged operators to conduct frequent patrols and
overflights as well as inspections by divers at water crossings during and immediately following
flood conditions. The requirement proposed here simply ensures that at least one of these
inspections occurs within 72 hours of the natural disaster or once conditions are safe.
Alternatives Considered
Alternative 1: No Action (Baseline—Maintains the Status Quo)
By not taking action, there would be gaps in pipeline safety. Although taking no action would
eliminate additional compliance costs, it would also eliminate benefits.
87 http://www.api.org/news-and-media/hurricane-information/hurricane-preparation (accessed December 20, 2014).
88 Pipeline Safety: Potential Damage to Pipeline Facilities Caused by Flooding. Federal Register, July 27, 2011,
Notices, p 44985.
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Alternative 2: Inspect All Pipelines Subject to This Requirement by Hydro Pressure Testing
Hydro testing was considered because high test pressure will eliminate all possible defects, thus
ensuring that a proper safety margin is maintained. This alternative was rejected because it is
much more expensive than the other ROW inspection methods (such as patrols and inspections
by divers) and would not provide any information regarding potential hazards outside of the
pipeline.
Alternative 3: Provide Guidance for Adoption by States
PHMSA believes that this alternative may prove infeasible because PHMSA cannot be sure that
the States may want to or be able to adopt mandatory guidance. PHMSA has had experience in
studying the issue of State-administered programs. The group that studied the Gas DIMP rule
noted that States typically have not uniformly adopted recommended approaches in the past.
Even though the costs associated with this approach are low, PHMSA decided against this
approach because the benefits may not be realized, since the guidance may not be adopted by the
States.
Analysis of Costs and Benefits of the Proposed Action
PHMSA’s goal is to ensure uninterrupted safe operation. This requirement is designed to
minimize disruptions to the oil supply that can occur as a result of natural disasters. These
inspections also allow operators to detect hazardous conditions such as exposed pipeline in
waterways during flooding; earth movement around the pipeline from an earthquake; damage
due to a buildup from ice or snow; damage due to fire, lightning, or wind; and submersion of
equipment critical for safe operation of the pipeline. By detecting these conditions early, an
operator can take steps to prevent ruptures and large-scale releases.
Table 10 lists the significant incidents that occurred on pipeline ROWs due to weather-related
conditions from 2010 through 2014. As Table 10 shows, according to PHMSA accident report
data, there were 12 natural force incidents along HL pipeline ROWs from 2010 through 2014.
On average, these incidents generated $34.7 million in property damage losses annually. Going
all the way back through 2004, natural force incidents did not cause any fatalities or injuries.
Table 10. Natural Force Significant Incidents on Pipeline ROWs, 2010–201489
Property
Gross
Accident
Date Location Accident
Sub-Cause Damage
Commodity
Loss
(Millions)
(Gallons)
(2013 $)
7/1/2011 Laurel, MT Heavy Rains/Floods Crude Oil 139.72 63,378
7/29/2013 Tioga, ND Lightning Crude Oil 16.99 865,200
8/13/2011 Onawa, IA Heavy Rains/Floods Refined Petroleum 7.94 28,350
89 Compiled from PHMSA accident report data which is publicly available at
http://phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=fdd2dfa122a
1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCRD&vg
nextfmt=print (accessed January 4, 2014.)
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Property
Gross
Accident
Date Location Accident
Sub-Cause Damage
Commodity
Loss
(Millions)
(Gallons)
(2013 $)
8/13/2013 Littleton, CO Heavy Rains/Floods HVLS 4.92 479,010
7/21/2012 Port Arthur, TX Lightning HVLS 1.18 130,914
7/15/2011 Tekema, NE Heavy Rains/Floods HVLS 0.99 4,200
8/7/2014 Yoder, WY Lightning Crude Oil 0.66 84
9/12/2013 Pinon, NM Heavy Rains/Floods HVLS 0.59 104,622
2/12/2014 Cleveland, OH Earth Movement Refined Petroleum 0.20 300
1/11/2010 Lake Charles, LA Temperature HVLS 0.17 93,954
3/30/2010 Salisbury, MO Earth Movement HVLS 0.12 27,552
2/9/2014 Munger, MI Temperature Refined Petroleum 0.02 755
5-Year Total 173.49 1,798,319
Annual Average90 34.70 359,664
In addition to the incidents reported in Table 10, a 2012 PHMSA report to Congress described
other significant releases due to flooding.
”91 These accidents included the following:
 In October 1994, flooding of the San Jacinto River in Harris County, TX, caused a
release of approximately 36,000 gallons of HLs, including crude oil, diesel fuel, gasoline,
and a highly volatile liquid, after 7 days of flood conditions scouring exposed 36 of the
69 pipelines crossing under the river. Accidental releases occurred at eight of the exposed
pipelines.92
 In September 2005, Hurricane Katrina washed away a levee, resulting in a spill of 3,245
barrels of crude oil.
Although natural force damage incidents along pipeline ROWs only accounted for 9 of the 552
significant HL spills from 2010 through 2013, they were some of the largest and most damaging.
The accident in Laurel, MT, is the third worst property damage loss from all causes over the past
10 years.
The hazards created by natural disasters have the potential to cause ruptures resulting in sudden,
large releases with large volume losses occurring within minutes of the accident. Additionally,
flood-related accidents can be especially costly because of contamination of drinking water
systems or sensitive ecosystems.
90 Because of reporting delays, data for 2014 may not capture all relevant incidents. Therefore, the annual average
reported in Table 10 may be a slight underestimate.
91 PHMSA Report to Congress, Results of Hazardous Liquid Incidents at Certain Inland Water Crossings Study,
http://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_F7EE2DB31D71255F6E1E3683FCDDC2A6635A1000/filena
me/Haz%20Liq%20Inci%20at%20Certain%20Inl%20Wat%20Cross%20Study%20-%2012-27-12.pdf (accessed
January 3, 2014).
92 Woodyard, Chris (1996). “Safety Panel Faults Design of Pipelines, Flood in 1994 Led to River Blaze.” Houston
Chronicle, September 5, 1996.
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As described above, under current PHMSA guidance and industry RPs, most operators inspect
ROWs following disasters. This may be one of the reasons that the incidence of natural force
damage events along ROWs is relatively low in recent years. Making the requirement for post-
disaster inspections explicit is intended to provide certainty to regulated operators and to lessen
the likelihood of sudden large releases that could have been prevented by acting on information
obtainable through inspections.
Analysis of Costs
The challenge of estimating the costs associated with this requirement is that it requires
inspections after a wide variety of events. These include but are not limited to natural disasters
from weather events such as hurricanes,93 tornadoes, heavy rains that can lead to floods,94 and
earthquakes that affect pipelines in different physical ways. Pipelines of different lengths may be
affected. Post-disaster inspections are usually conducted routinely,95 so the costs associated with
this requirement are due to the inspection process being explicitly moved up to within 72 hours
of post-event time or once conditions become safe.
In some cases, pipelines are temporarily shut down or operate at lower pressure due to conditions
created by natural disasters such as hurricanes or floods. In these instances, operators already
have a strong financial incentive to perform the inspections required to resume operations as
quickly as possible. Likewise, PHMSA guidance regarding flooding and water crossings advises
operators to conduct frequent inspections during and after flood conditions.
96 The 72-hour
requirement provides additional clarity and certainty to the requirements for pipeline operators to
plan for and respond appropriately to unusual and potentially unsafe operating conditions. The
proposed requirement also promotes fairer competition between operators who are diligent about
monitoring ROW conditions following a disaster and operators who do not exercise the same due
diligence.
97
Inspection Cost for Weather-Related Events:
1. Annual Number of Post-Event Inspection Miles
PHMSA assumes that on average, there will be approximately 134 earthquakes, 6
hurricanes, and 5 major floods per year. Based on discussions with PHMSA’s staff, we
assume that 300 miles of pipeline will be inspected after each earthquake and major flood
and 3,000 miles after each hurricane. This amounts to 59,700 inspection miles conducted
72 hours post-event.
93 The National Oceanic and Atmospheric Administration estimates that there are an average of 5.8 hurricanes per
year. See http://www.nhc.noaa.gov/pastprofile.shtml (accessed August 16, 2012).
94 The National Council for Resource Development estimates about five major flood events per year. See Thirsty for
Answers, page 8, Figure B.4.
95 See http://www.api.org/news-and-media/hurricane-information/hurricane-preparation.aspx (accessed July 31,
2014).
96 PHMSA 2011-0177. Pipeline Safety: Potential for Damage to Pipeline Facilities Caused by Flooding, Federal
Register, Volume 76, No 144, July 27, 2011, Notices.
97 The Washington State Department of Ecology made a similar argument about creating a “level playing field” by
codifying guidance into mandatory regulations in a 2006 cost-benefit analysis of a proposed oil plan contingency
regulation. WAC 173-182 Oil Spill Contingency Plan Rule, Preliminary Cost Benefit Analysis, June 7, 2006, p. 10.
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2. Marginal Cost per Mile of Post-Event Inspections
PHMSA expects air patrols to be the most common form of post-event inspection. The
required biweekly air patrols along ROWs cost approximately $50 per mile.
98 If the air
patrols costs 50 percent more during the 72-hour time period following the event than
during normal conditions and if the post-event inspection counts as 1 of the required 26
patrols per year, then the marginal cost of the post-event inspection is approximately $25
per mile. PHMSA requests public comments on the cost of the proposed post-event
inspection on a per-mile basis.
3. Annualized Cost of Post-Event Inspections
The annual cost of the 72-hour inspection requirement is $1.5 million ($25 per mile *
59,700 miles).
The above cost estimate assumes that operators would not need to perform an additional
inspection or patrol in response to this requirement. Instead, the estimate assumes that these
inspections are performed currently, or that the inspection would count toward the 26 annual
inspections of ROW pipeline required by existing regulations. In addition, the cost estimate does
not account for cost of repairs following these inspections because PHMSA assumes such repairs
would happen in the absence of this rule—although there may be some delay in performing the
repairs in the absence of this rule compared to if the rule is in place. Operators are required to
have plans for such emergency conditions and can prearrange to secure the resources necessary
for an appropriate response to a disaster. The increase for emergency services could be higher
than 50 percent, but PHMSA engineers assume that this is a reasonable assumption given
adequate pre-disaster planning. As discussed above, operators routinely monitor conditions along
ROWs post-disaster in accordance with PHMSA guidance and industry best practices and in
order to resume operations following a weather event such as a hurricane. The $1.5 million
estimate does not account for the operators who may already be conducting inspections within
the timeframe proposed in this requirement, so the actual cost of the proposed requirement could
be lower. Because the cost varies depending on the jurisdiction and on the emergency service
provided, it is difficult to estimate the cost of these services. PHMSA requests public comments
on the above cost estimate.
Analysis of Benefits
To the extent operators do not currently conduct post-disaster inspections within 72 hours
following the event, this requirement would help prevent post-disaster releases along ROW
water crossings and mitigate damages from some leaks through earlier detection. However,
PHMSA does not know when operators conduct these inspections currently. The benefits would
be similar to those derived from preventing or mitigating spills on any system, including savings
due to early detection, reduced remediation costs, and reduced emergency response costs.
To the extent operators do not currently conduct post-disaster inspections within 72 hours
following an event, PHMSA believes that the proposed action would help reduce property
damage, water damage, and soil contamination. Prevention and early detection would provide
98 “Regulatory Impact Analysis for Application of Safety Regulation to Rural Onshore Hazardous Liquid Low Stress
Pipelines (Phase II),” Volume II, p. 28, prepared by Jack Faucett Associates, published May 11, 2010.
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benefits to the public as well as industry by reducing the remediation, emergency response, and
disposal costs.
PHMSA also believes that there may be some health benefits associated with the action. The full
environmental and health benefits are not quantified. As mentioned previously, property damage
estimates also do not capture non-use values, and it often takes years to assess full cleanup costs
and the lost use value of environmental amenities during cleanup.
To the extent operators do not currently conduct post-disaster inspections within 72 hours
following an event, operators would know sooner when the pipelines are vulnerable and take
steps sooner to correct vulnerabilities. The inspections may also find leaks earlier than they
otherwise may be found and therefore more of the product would be saved and there would be a
reduction in losses.
It is difficult to assess this rule based on average historical losses alone because, as noted above,
inspections of this type are routine and PHMSA Guidance and industry RPs already require
operators to inspect ROWs for dangerous conditions caused by natural disasters. To the extent
that these inspections already occur within 72 hours of a natural disaster or as soon as conditions
are safe, recent historical data already includes the benefits of these inspections.
Benefits Calculations
As reported in Table 10, the average annual losses from natural force damage along ROWs is
$34.7 million. Assuming that the inspections are 10 to 30 percent effective at reducing losses, the
annualized benefits99 range from $3.47 million to $10.41 million. This estimate assumes that no
operator is inspecting their pipeline within 72 hours following a disaster. To the extent operators
already comply with this proposed requirement, the benefits would be less. PHMSA requests
public comments on its assumptions.
Quantified Net Benefits
The annualized net benefits of this rule range from $2.0 million to $8.9 million.
Table 11. Quantified Net Benefits Post-Disaster
Inspection Rule (Millions of 2013 $)
Net Benefits
10 Year Costs
Annual
Undiscounted 3% 7% Total
$55 $48 $41 $6
PHMSA is aware that the results are sensitive to the effectiveness of the inspections in reducing
property damages and lost product and also the increased costs due to the 72-hour requirement.
PHMSA invites comments on the analysis, including but not limited to the cost per mile of
99 Because annual benefits are constant over time, the annualized benefits do not change with the discount rate.
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performing the ROW inspections required by existing regulations, the extent operators would
perform the post-event inspection required by this proposed rule by plane, the number of pipeline
miles each year that would be affected by the proposed requirement, the assumption that this
proposed requirement would increase the inspection cost per mile by 50 percent, and the
effectiveness—in terms of reducing social costs—of performing inspections within 72 hours
after an event instead of when they are performed currently. PHMSA requests comments on its
estimates and assumptions.
Interaction With Other Proposed Requirements
Although this requirement affects HCA and non-HCA pipeline along ROWs, the benefits are not
expected to be significantly impacted by the other proposed requirements in this rule. Other
requirements work by extending reporting requirements, LDS requirements, or ILI requirements.
None of these other mechanisms have a significant impact on the types of losses the ROW
inspection requirements are intended to prevent, because none of these tools can be used to
monitor conditions outside of the pipeline along the ROW. Although LDSs could potentially
reduce the time it takes to detect a leak or rupture due to a hazard created by a natural disaster,
most of the benefits of the rule are derived from the prevention of sudden ruptures, which often
result in a high volume of liquid being lost in a relatively short time. These releases and resulting
damages can be severe even with a properly functioning LDS. For example, during the worst
natural force spill in Table 10—the rupture in Laurel, MT, in July 2011—the LDS was
functional. Additionally, under IM, pipelines that could affect HCAs are already required to have
LDSs. Because of the potential to affect drinking supplies or sensitive habitats, many of the
pipeline water crossings already have an LDS and will not be affected by the proposed
requirement for LDSs for new non-HCA pipeline.
Request for Comments
PHMSA requests comments on the following questions:
1. How should PHMSA define the end of the disaster and the start of the proposed 72-hour
rule?
2. Is the proposed 72-hour rule reasonable? Should another time period be used instead?
Please provide the basis to support your recommendation.
3. How soon do operators normally conduct inspections following these natural disasters or
severe weather-related events?
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Requirement Area #4 – Require HL Pipeline in Non-HCAs Be
Assessed at Least Once Every 10 Years Using ILI Tools
Proposed Action: PHMSA is proposing to require that operators perform periodic assessments of
pipelines that are not already covered under the IM program requirements in § 195.452.
Specifically, the proposed § 195.416 would require operators to assess non-IM pipelines with an
ILI tool at least once every 10 years. Other assessment methods could be used if an operator
provides the OPS with prior written notice that a pipeline is not capable of accommodating an
ILI tool. The written notice provided to PHMSA must include a technical demonstration of why
the pipeline is not capable of accommodating an ILI tool and what alternative technology the
operator proposes to use. The operator must also detail how the alternative technology would
provide a substantially equivalent understanding of the pipeline’s condition in light of the threats
that could affect its safe operation. Such alternative technologies could include hydrostatic
pressure testing or appropriate forms of direct assessment.
Existing IM regulations require assessments of pipeline with tools capable of detecting corrosion
and deformation anomalies inside of HCAs every 5 years. However, PHMSA proposes that a 10-
year interval is sufficient for pipelines outside HCAs that do not present the same level of risk.
The longer interval will reduce the cost burden on operators without sacrificing safety.
The individuals who review the results of these periodic assessments would be subject to the
operator qualification requirements in Subpart G of Part 195 and would need to consider any
uncertainty in the results obtained, including ILI tool tolerance,
100 in determining whether any
conditions could adversely affect the safe operation of a pipeline. Such determinations would
have to be made promptly but no later than 180 days after an inspection, unless the operator
demonstrates that the 180-day deadline is impracticable.
Operators would be required to comply with the other provisions in Part 195 in implementing the
requirements in § 195.416. These include having appropriate provisions for performing periodic
assessments and any resulting repairs in an operator’s procedural manual (see § 195.402);
adhering to the recordkeeping provisions for inspections, tests, and repairs (see § 195.404); and
taking appropriate remedial action under § 195.422. Section 195.11 would also be amended to
subject regulated onshore gathering lines to the periodic assessment requirement.
Alternatives Considered
Alternative 1: No Action (Baseline—Status Quo)
Without inspection for corrosion and deformations every 10 years, threats of leaks and releases
of HLs would continue for the subset of pipeline outside of HCAs that is not currently assessed
and as a result would contribute to environmental damages, threats of injuries, and loss of
product.
100 Training costs are already covered under the current IM requirements.
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Alternative 2: Apply All IM Program Requirements That Are Currently in Place in HCAs to
Pipelines Outside HCAs
This alternative was rejected and deemed not necessary because of the lower level of risk outside
of HCAs.
Other Alternatives: Longer Time Period Between Inspections or Apply the Limit Requirement
to Pipeline Segments Where a Spill Could Affect a Building, Occupied Site, or Highway
PHMSA considered alternatives to its proposal that would likely have lower overall costs and
benefits but potentially higher net benefits. For instance, PHMSA considered limiting the
proposed expansion of certain IM requirements to those pipelines where a spill could affect a
building, occupied site (such as a playground), or highway. Under this alternative, pipeline
where a spill could not affect a building, occupied site, or highway would not be subject to these
new requirements. However, this alternative would offer less protection to the natural
environment, including sensitive and protected habitats and species. PHMSA also considered
alternative assessment intervals to the proposed 10-year interval, such as a 15- or 20-year
interval. However, substantial changes to pipeline integrity can occur in a short timeframe.
PHMSA declined to propose these alternatives because they would provide fewer benefits than
the proposed approach. More specifically, liquid spills even in remote areas can result in
environmental damage, necessitating cleanup and restoration costs and lost use and nonuse
values—and such spills would be likely to occur if the pipe is not assessed and repaired in
accordance with this proposal. Also, a longer interval between assessments would increase risks
of integrity-related failure, compared to PHMSA’s proposal. PHMSA was unable to quantify the
benefits and costs of these alternatives due to limitations in available information, such as the
amount of unassessed pipe where a spill could not affect a building, occupied site, or highway;
the environmental impact of spills from such pipe; and the incremental reduction in benefit
between 10-year and alternative interval periods. PHMSA seeks public comments on these
alternatives, and the regulatory impact analysis contains specific questions for public comment
on quantifying these alternatives.
Analysis of Costs and Potential Benefits of the Proposed Action
Analysis of Costs
Costs include assessments of all HL pipelines not currently assessed voluntarily or for
compliance with IM regulations. The proposed rule would require that these assessments be
conducted at least once every 10 years. Assessments often use more than one inspection tool,
device, or test to adequately assess a particular pipeline. An assessment is complete when all of
the required tools, devices, or tests have successfully evaluated the pipeline. Once the inspections
are complete, the operator evaluates pipeline anomalies and makes repairs as needed.
Table 12 shows the parameters and steps in the calculation for estimating the cost of the
proposed requirement, followed by a discussion of these parameters and steps.
Table 12. Calculation of Annual Inspection and Repair Costs (2013 $)
Parameters and Calculations ILI Pressure Test
Number of Miles Assessed per Year 1637 142
Inspection Cost per Mile $5,150 $15,000
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Parameters and Calculations ILI Pressure Test
Inspection Costs (Millions) $8.40 $2.10
Repairs per Mile 0.27 0.015
Cost per Repair $13,800 $25,000
Repair Costs (Millions) $6.10 $0.05
Total Annual Costs (Millions) $14.5 $2.2
Total Cost per Mile $8,857 $15,127
1. Number of Miles Assessed per Year
The first step in estimating costs is determining the number of non-HCA miles that would
need to be assessed every 10 years under the proposed requirement that are not currently
assessed.
Based on a survey of API members, PHMSA estimates that 17,794 miles of previously
unassessed non-HCA pipeline will be subject to the proposed inspection requirement.
According to the API survey results reported in 2011, operators inspected approximately
83 percent of their non-HCA pipeline at the time of the survey.
101 PHMSA estimated
non-HCA pipeline miles affected by the proposed requirement by multiplying 0.17 by
104,670 total non-HCA pipeline miles in 2011.102
PHMSA notes that there is uncertainty regarding the extent to which repairs were
performed, including a full schedule of recommended follow-up, on all identified
anomalies in the non-HCA pipeline falling within the estimated 83 percent of non-HCA
pipeline that is currently inspected. PHMSA believes that anomalies both inside and
outside HCAs that are recognized as critical are addressed by operators when they are
identified. PHMSA requests public comments on the extent this proposal would require
operators to make additional repairs to pipeline this analysis assumes would be assessed
in the absence of this rule.
PHMSA estimates that of the 17,794 (or 17 percent of 104,670 total non-HCA miles in
2011) miles that will be subject to inspection and repairs because of this requirement,
1,779 miles will be assessed each year in the 10-year period. PHMSA distributes the
1,779 miles of pipeline subject to assessment into testing by ILI and testing by pressure
test. Due to lack of data regarding characteristics of the uninspected miles, PHMSA
assumes that the assessments will be done through ILI and pressure testing in the same
proportions as the pipelines that have already been assessed. Ninety-two percent of the
1,779 miles will undergo ILI testing each year (or 1637 miles of pipeline), while the
101 Comment to PHMSA for the HL ANPRM provided by AOPL-API in a letter dated February 18, 2011. In a
survey of its member pipeline companies (covering 93,867 miles), API found that through the course of assessing
HCA segments and pipeline near those segments, operators had assessed 83 percent of their non-HCA mileage.
When combined with HCA mileage that had been assessed, this represents 90 percent of the total mileage for the
survey respondents. PHMSA has placed this comment letter in the docket for this rulemaking.
102 PHMSA assumes that non-HCA miles added to the HL pipeline infrastructure since 2011 are already inspected
for two reasons. Under current regulations, all newly constructed pipeline is required to undergo pressure testing
before operating and all newly constructed pipeline is required to be piggable.
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remaining 8 percent (or 142 miles of pipeline) are assumed to undergo pressure testing.
103
PHMSA requests public comments about its assumptions regarding the amount of pipe
that will be assessed using various assessment tools in response to this rule.
PHMSA assumes that the costs of compliance with this requirement in the first 10 years
are attributable to existing non-HCA pipeline that has not been inspected. In the first 10
years, newly constructed pipeline will not add to the cost of the proposed rule because
newly constructed non-HCA and HCA pipeline are required to be pressure tested before
it is permitted to operate under § 195.302. Since 1994, new and replacement HL pipeline
have been required to accommodate ILI tools under §195.120. When operators inspect
HCA pipeline using ILI tools, they generally continue the ILI inspection along the non-
HCA pipeline as well.
104
PHMSA requests public comments on the amount of new, non-HCA pipeline that would
be assessed at least every 10 years in the absence of this rule.
2. Inspection Costs
PHMSA calculates inspection cost per mile separately for ILI and pressure tests. Based
on a 2002 Corrosion Report and the Final RIA for the Pipeline Integrity Management in
High Consequence Area Rule, PHMSA estimates that the inspection cost per mile for ILI
testing is approximately $5,150 per mile. This estimate includes pre-inspection cleaning,
the cost of the ILI tool, and the operator’s labor for soliciting bids, selecting contractors,
overseeing, and reporting.105 The estimate does not include the cost of modifying
unpiggable pipeline to accommodate ILI tools. Because the inspections are only required
at least once every 10 years, PHMSA assumes that operators of unpiggable pipeline will
choose pressure testing.
Operators who use other methods must notify PHMSA in advance of the inspection and
establish that the segment of pipeline to be inspected by an alternative means cannot
accommodate an ILI and that the chosen method provides sufficient information about
the condition of the pipeline. As detailed above, PHMSA estimates that of the 1,779
miles that will be assessed on an annual basis, only 142 miles will be assessed using an
alternative method (i.e., pressure testing). Based on this 142-mile estimate (representing
1.4 percent of non-HCA pipeline in 2011), PHMSA estimates that 10 notifications will be
submitted each year. Further, PHMSA estimates that each notification will take 1 hour,
which includes the time to collect the necessary details to demonstrate that the pipeline is
not capable of accommodating an ILI tool and specify that the alternative assessment
method will provide a substantially equivalent understanding of the pipeline. This will
result in a cost of $ 414.20 ($41.42 (fully loaded salary cost) * 10 hours).
103 Calculated from PHMSA Hazardous Liquid Integrity Management Performance Measurement data by dividing
the total number of miles pressure tested between 2004 and 2013 by the total number of miles inspected. To access
data, go to http://primis.phmsa.dot.gov/iim/perfmeasures.htm and click on “Hazardous Liquid IM Performance
Metrics.”
104 Ibid.
105 Thompson, Neil (2002). “Appendix E: Gas and Liquid Transmission Pipelines.” CCTechnologies laboratory. Pp.
E30–E32. Final Regulatory Evaluation for the Pipeline Integrity Management in High Consequence Areas, Docket
RSPA-00-7408, p. 18. We inflated all cost estimates to 2013 dollars.
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PHMSA estimates that the average cost of pressure testing is $15,000 per mile. Based on
professional judgment, PHMSA estimated that the cost for pressure testing 24-inch pipe
is $25,000 per mile, including water acquisition and disposal.106 PHMSA assumes that
approximately 67 percent of the pipeline that will undergo pressure testing because of
this requirement is small-diameter pipeline, typically from 8 to 10 inches. Small pipe
diameter is one reason that pressure testing may be used instead of ILI. Additionally, a
portion of the operators transporting nonvolatile liquids and pressure testing small-
diameter pipe will operate pipeline that meets the requirements that allow for pressure
testing with the transported commodity instead of water and will choose to do so.
PHMSA estimates that pressure testing segments with 8- to 10-inch diameter using water
costs approximately $12,000 per mile, which is about half the cost of pipeline segments
with a 24-inch diameter. PHMSA estimates that pressure testing with the transported
nonvolatile commodity costs $8,000 per mile because there is no cost of water acquisition
or disposal. Assuming that approximately one-third of pipeline is 24-inch pipe tested with
water, one-third is small-diameter pipe tested with water, and that the remaining third is
small-diameter pipe tested with product, PHMSA estimates an average per-mile testing
cost of $15,000.
Note that in comparison, pressure testing of gas pipelines can be substantially more costly
than pressure testing HL lines. There are several reasons for this cost differential. First,
economies of scale in pressure testing for gas pipelines will not be realized on shorter
unpiggable intrastate segments. Also, gas pipes include wider diameters and thus costs
for water and disposal are higher, and some portion of HL pipelines (small-diameter
pipes transporting nonvolatile liquids) can be tested with product instead of water.
Another potentially large difference is the cost to establish a temporary gas supply if
there is no alternate supply and demand is high. Operators would avoid pressure tests if
other methods are available. However, in such infrequent instances in which there is no
alternative, establishing temporary gas supplies could add $1,000,000 or more per test.
Further, there is no lost product for HL pressure tests as occurs with gas pipelines, nor is
there an accompanying social cost of the greenhouse gas emissions associated with gas
released.
Neither the estimate for ILI testing nor the estimate for the pressure testing includes the
loss of throughput during the 6 to 10 days that the pipeline is shut down for testing. The
lost revenue during this time can be a significant cost to the operator, but the loss to the
operator performing the test is a gain to other operators who may move the throughput
instead. From a cost-benefit perspective, there is no net social loss from the loss of
throughput for an individual operator, provided that the liquid will be rerouted through
other pipeline. If, however, the temporary closure of a pipeline for pressure testing results
in a bottleneck that significantly delays the delivery of HL product to end users, then the
cost delays caused by lost throughput could be a significant cost associated with pressure
testing. PHMSA seeks comment on the cost of pressure testing in general and the cost of
lost throughput specifically.
106 Based on information from vendors, PHMSA estimates the cost for testing a 10-mile segment to be $150,000 for
hydroservices only, and another $100,000 for water, water disposal, isolation, chemical cleaning, and other services
(not including nitrogen), for a total cost of $250,000 (or $25,000 per mile).
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Total inspection costs are calculated separately for ILI and pressure testing as the product
of the cost per mile inspected and the number of miles inspected.
3. Annual Excavation and Repair Costs
It is difficult to get a precise estimate of excavations and repair costs from published
reports because the estimates are not always expressed per repair or per mile. PHMSA
estimated $25,000 for the repair cost of cleanup and replacement following a pressure test
failure based on PHMSA professional judgment. Again, in comparison, note that repair
costs are likely lower than for some gas pipeline repairs. Repair costs are higher in urban
and populated areas, which are more likely to contain gas pipelines compared to the areas
covered by the proposed HL rule (non-HCAs only). Also, the assumption of pressure
testing relates to HL pipelines that are small diameter (i.e., the reason the lines are not
piggable), which reduces repair costs; material verification would also add costs for gas
lines. Finally, HL repairs do not involve the cost of lost product for replacement of pipe
segment.
The cost per repair is higher for pressure testing than for ILI because repairs following a
pressure test involve pipe replacement due to a failure during the test. In contrast, ILI is
able to identify needed repairs without causing a failure.107 PHMSA inspection data
indicate that the rate of failure in pressure tests is 0.015 failures per mile.
108
Although this RIA applies to HL pipelines, we consider the EPA cost estimates for gas
pipelines in the analysis.109 A study conducted for EPA suggests that a wrapping of gas
pipelines can be accomplished for between $5,600 and $22,000. PHMSA used the
midpoint of this range of $13,800 for its estimate of the cost per repair following an ILI.
There were 0.27 repairs for every mile assessed using ILI, according to PHMSA data.110
107 Thompson, Neil (2002). “Appendix E: Gas and Liquid Transmission Pipelines.” CCTechnologies Laboratory.
Pp. E30–E32. Final Regulatory Evaluation for the Pipeline Integrity Management in High Consequence Areas,
Docket RSPA-00-7408, p. 18. All cost estimates were inflated to 2013 dollars.
108 The pressure test failure rate was calculated from answers to questions 3a and 3b in Part F of the annual report
operators are required to file with PHMSA. 3a asks for the total number of miles inspected by pressure testing. 3b
asks for the total number of repairs due to leaks or ruptures due to pressure testing. The repair rate per mile was
calculated as the total number of leaks and ruptures due to pressure testing divided by the total number of miles
inspected by pressure testing. Between 2004 and 2013, there were 798 pressure test failures from pressure testing
51,915 miles. The annual report data can be downloaded at
http://phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=a872dfa122a
1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCRD&vg
nextfmt=print.
109 There are several methods that can be used. See “Composite Wrap for Non-Leaking Pipeline Defects,”
http://epa.gov/gasstar/documents/ll_compwrap.pdf (accessed August 11, 2014.), or
http://www.pipelinesinternational.com/news/advantages_of_steel_sleeves_over_composite_materials_for_pipeline_
repair/061223/. Estimates are taken from p. 8 of the EPA reference. The lower bound estimate is based on the cost of
composite wrap repair for a 6-inch defect in a gas pipeline with a 24-inch diameter. The upper bound estimate is
based on pipeline replacement for a 234-inch defect in a pipe with the same specifications. For HL pipeline,
replacement is more cost effective than repair for the 234-inch defect. The replacement cost estimate was adjusted to
reflect the fact that unlike gas pipelines in which a significant amount of product must be vented during the
replacement process, replacement of HL pipeline does not require a significant product loss.
110 The excavation and repair rate for ILI data was calculated from answers to questions 1e and 2a and b in Part F of
the annual report that operators are required to submit to PHMSA. The rate is calculated as repairs and excavations
divided by total number of miles assessed by ILI. The annual report data can be downloaded at
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Excavation and repair costs were calculated separately for ILI and pressure testing as the
number of repair conditions per mile times the number of miles inspected times the cost
per excavation and repair.
4. Total Costs
Total annual assessment costs are $16.7 million each year, the sum of annual inspection
and repair costs for ILI pipes ($14.5 million) and inspection and repair costs for pressure
tests ($2.2 million). At 3-percent and 7-percent discount rates, the present value of costs
from all 10 years of assessment are $146.3 million and $125.1 million, respectively.
Analysis of Benefits
PHMSA assumes that assessments in any 1 year provide benefits over the 10-year period
between assessments. Therefore, PHMSA compares the 1-year upfront costs to the present value
of benefits accrued over a 10-year period. The benefits in the 10 years following an assessment
are calculated as the number of Incidents Avoided times the Social Losses per Incident. Table 13
shows the calculation of the number of incidents avoided over 10 years, followed by a discussion
of the steps and parameters for the calculation.
Table 13. Calculation of Number of Incidents Avoided Over 10 Years
Total Repairs
From Each
Total
Social
Probability
Incidents
Losses
Test Repairs
per Mile That Repair
Miles
Avoided
Avoided
Year’s
Prevents
Over 10
per
Assessments
Incident
Years
Incident
ILI 0.27 1637.0 442.0 0.1 44.2 $498,291
Pressure 0.015 142.4 2.1 1 2.1 $498,291
1. Total Repairs From Each Year’s Assessments
In Table 13, the estimate of total incidents avoided over 10 years is the product of the
Total Repairs From Each Year’s Assessment and the Probability That Repair Prevents
Incident. The Total Repairs From Each Year’s Assessment is calculated as the product of
Repairs per Mile and the Miles Assessed based on PHMSA annual report data, which is
calculated in Table 12.
111
http://phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=a872dfa122a
1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCRD&vg
nextfmt=print. The rate of pressure test failures is calculated from PHMSA performance metrics data regarding
pressure testing. Between 2004 and 2013, there were 798 pressure test failures over a total of 51,915 miles pressure
tested.
111 PHMSA annual report data is downloadable in Excel files at the following site:
http://phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=a872dfa122a
1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCRD&vg
nextfmt=print. The data are available under the “Hazardous Liquid Annual Data 2010 to Present” tab on the right
side of the page. The data used in this NPRM were downloaded on December 11, 2014. Repairs per mile were
calculated as the number of repairs divided by the number of miles inspected for each inspection type.
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2. Probability That Repair Prevents Incident
In Table 13, the Probability That Repair Prevents Incident in the following 10 years is
0.10 for ILI assessments and 1 for pressure test assessments. PHMSA does not have any
specific data on the probability that a repair following an ILI assessment will prevent an
incident: in incident reports, respondents fail to indicate whether or not an inspection had
been previously conducted on that pipeline nearly a third of the time, and in annual
reports, operators indicate whether they had inspections on pipeline but do not specify the
precise locations of the inspected pipeline. Therefore, there is no reliable empirical way
to correlate the relationship between incidents at specific points along pipeline and
inspections of that pipeline based on past occurrences.
As a result, the Probability That Repair Prevents Incident is derived from the distribution
of repair types following an ILI inspection along HCA pipeline and from the assumed
probabilities that each type of inspection prevents an incident. According to operator
annual reports, approximately 18 percent of post-ILI repairs are classified as immediate,
16 percent are classified as 60-day repairs, and 67 percent are in the 180-day category.
PHMSA assumes that immediate repairs are more likely to result in incidents averted
because the repairs are responding to defects that meet immediate repair criteria. Defects
meeting this criteria are less likely to be identified at scheduled (e.g., 60-day or 180-day)
repairs, which occur more frequently. Thus, for the purposes of this analysis, PHMSA
assumes that the probability of an immediate-repair anomaly causing a failure in the next
10 years if not repaired is 0.25, the probability of a 60-day repair causing an incident
within 10 years if not repaired is 0.125, and the probability of a 180-day repair causing an
incident in the next 10 years if not repaired is 0.05. These assumed probabilities imply
that the average probability that a repair following ILI inspection prevents a loss is
approximately 0.10 (0.18 * 0.25 + 0.16 * 0.125 + 0.67 * 0.05). For simplicity, we
conservatively estimate that the prevented losses from ILI repairs are spread evenly over
10 years. PHMSA requests information regarding the probability that a repair will
prevent a loss within 10 years.
For the purposes of demonstrating a range of outcomes, since specific data on the
probability of the prevention of an ILI incident as a result of repair is unknown, PHMSA
is also calculating low and high case probabilities to reflect the possibilities that chances
of repair following inspection are lower or higher than the base 0.10 assumption. For the
low estimate of the probability that ILI incidents are prevented as the result of repair,
PHMSA applies a factor of 0.5 to the base probabilities, and for the high estimate,
PHMSA applies a factor of 1.5 to the base probabilities.
In the absence of specific data, PHMSA assumes that every pressure test failure avoids an
incident in the first year after the test with a probability of 1. PHMSA assumes this high
probability for pressure tests because pressure tests result in actual leaks or ruptures
during the test.
Table 14 shows calculations of Total Incidents Avoided considering the high (0.15), base (0.10),
and low (0.05) case scenarios of the probability that an ILI repair prevents an incident from
occurring.
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Table 14. Number of Incidents Avoided Over 10 Years From Year 1 Inspection
Based on Low, Base, and High Probabilities That Repair Prevents Incident
Probability
Total Repairs
That ILI
Total ILI
Total
Case
from Year 1
Repair
Incidents
Pressure Test
Total
Assessments
Prevents
Avoided
Incidents
Incidents
Avoided
Avoided
Incident
Low
444.1
0.05
22.1
2.1
24.2
Base
444.1
0.10
44.2
2.1
46.3
High
444.1
0.15
66.3
2.1
68.4
As Table 14 shows, the Total Incidents Avoided over 10 years from the first year's assessments
varies, with 24.2 in the low scenario, 46.3 in the base scenario, and 68.4 in the high scenario.
PHMSA evaluated benefits based on the assumption that 10 percent of the currently uninspected
pipeline will be inspected every year. In the tenth year, the entire uninspected pipeline will have
been inspected once. PHMSA assumed that the total number of incidents prevented by each
round of inspections will take 10 years from the date of inspection to be fully realized. Therefore,
the benefits of the inspections in the final 10 percent of pipeline inspected will not be fully
realized until 19 years after the enactment of the proposal. After accounting for the timing of the
benefits, the average annual number of incidents prevented over the 19 years that benefits accrue
is expected to be 24.4 incidents per year at the baseline probability of 0.10, 12.8 incidents per
year at the 0.05 lower-bound estimate, and 36.0 at the 0.15 upper-bound probability estimate.
From 2010 through 2014, the annual rate of potentially ILI-preventable incidents averaged 47.6
incidents per year on non-HCA pipeline. Therefore, the analysis estimates that, on average,
repairing the anomalies found from assessing the 17 percent of non-HCA pipeline that is not
currently being assessed would have prevented about half of the annual incidents on all non-
HCA pipe that were potentially preventable by assessments.
Table 15 presents the calculations for the benefits from Incidents Avoided due to the repairs that
take place after the assessments in the first year. The benefit stream over 10 years is presented in
undiscounted dollars and discounted using rates of 3 percent and 7 percent. The Total row at the
bottom of Table 15 presents the total present value of the benefit stream over 10 years in
undiscounted dollars and using discount rates of 3 percent and 7 percent.
Table 15. Benefits Stream From Year 1 Assessments and Associated Repairs
(Millions of 2014 $)
Benefits
Social Cost
Stream From
Incidents
Savings per
Undiscounted
Year 1
Avoided
Incident in Non-
Social Cost
Discount
Discount
Assessments
HCA (Millions of
Savings
Rate 3%
Rate 7%
2013 $)
1
6.60
$0.5
$3.30
$3.30
2
3
4.42
$0.5
4.42
$0.5
$2.21
$2.15
$3.3
$2.21
$2.08
$1.9
$2.1
4
4.42
4.42
$0.5
$0.5
$2.21
$2.21
$2.02
$1.96
$1.8
$1.7
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Benefits
Social Cost
Stream From
Incidents
Savings per
Undiscounted
Year 1
Avoided
Incident in Non-
Social Cost
Discount
Discount
Assessments
HCA (Millions of
Savings
Rate 3%
Rate 7%
2013 $)
4.42
4.42
$0.5
$0.5
$2.21
$1.91
$1.6
$2.21
$1.85
$1.5
8
4.42
9
4.42
$0.5
$2.21
10
4.42
$0.5
$2.21
$1.74
$1.80
$1.3
$1.4
Total
$0.5
$2.21
$23.2
$20.5
$1.69
$17.7
$1.2
Table 15 shows the calculation of total quantified benefits from Year 1 assessments. The
Undiscounted Social Costs Savings from Year 1 inspections and repairs is calculated as the
product of the Incidents Avoided and the Social Cost Savings per Incident. These social cost
savings are then summed over each of the 10 years that it takes for benefits from 1 year of
inspections to be fully realized.
1. Incidents Avoided Due to Repairs Completed in Year 1
In Year 1, the Incidents Avoided is 6.5, reflecting the total of incidents avoided by ILI
testing (4.4) and pressure testing (2.1) in the first year following the repairs. In Years 2
through 10, there are 4.4 incidents avoided every year due to the repairs from ILI
assessments completed in Year 1.
2. Benefits per Incident Avoided
Benefits per Incident Avoided is calculated using PHMSA accident data.'2 PHMSA
identified 238 reportable incidents on non-HCA segments that occurred between 2010
and 2013, with causes indicating they potentially could have been prevented by an ILI
all nom-c. incidentihad there polents us pre calculat by L The 25 in indent to
included in the analysis all involved pipe or weld and one of the following causes:
internal and external corrosion; previous damage due to third-party excavation; and
material, weld, or equipment failure. According to PHMSA incident reports, the 238
112 The incident and cost data were downloaded from
http://www.phmsa.dot.gov/pipeline/library/datastatistics/flagged-data-files on June 30, 2015. To calculate social
changes in commodity prices. For the single corrosion incident in this time period that resulted in a fatality and
costs in this RIA, PHMSA used the total cost variable that PHMSA converted to 2014 dollars and adjusted for
injury, PHIMSA used the DOT VSL and injury severity scales.
resulted in an unintentional fire or explosion, caused more than $50,000 in property damages, or the release is
Incidents must be reported (under 195.50) if the incident caused a death or injury requiring hospitalization,
greater than 5 gallons. However, releases that are more than 5 gallons but less than 50 barrels that result from
pipeline maintenance are not required to be reported under this rule if they do not pollute any waterway, are
thresholds. For more detail on regulatory reporting requirements, see https://www.law.cornell.edu/cfr/text/49/195.52
confined to company property or ROW, are cleaned up promptly, and do not meet any of the other reporting
and https://hip.phmsa.dot.gov/Hip_Help/pdmpublic_incident_page_allrpt.pdf.
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incidents had social costs totaling $118 million, for a cost per incident of $0.498 million
and 10 million gallons of lost product. Appendix A presents a full list of these incidents.
Table 16 presents benefits in the form of total social cost savings from assessments performed in
Years 1 through 10.
Table 16. Benefits Stream, Years 1-10 (Millions of 2014 $)
Year
Undiscounted
Benefits
Discount Rate 3%
Discount Rate 7%
1
$23.2
$20.5
$17.7
2
3
$23.2
$19.9
$16.5
$23.2
$19.3
$15.5
4
5
$23.2
$23.2
$18.8
$14.4
$18.2
$13.5
6
7
$23.2
$17.7
$12.6
$23.2
$17.2
$11.8
8
$23.2
$16.7
$11.0
$23.2
$16.2
$15.7
$10.3
10
$23.2
$9.6
Total
$231.7
$180.0
$132.8
Table 16 shows that the total undiscounted social cost savings are $231.7 million from
inspections completed in the first 10 years of the proposed requirement. At 3 percent and 7
percent discount rates, the social cost savings are $180.0 million and $132.8 million,
respectively. Each entry in the table is the present value of the 10-year stream of benefits
attributable to the 1,779 miles of pipeline assessed that year. For example, the cell for Year 2
under the 3-percent discount rate column equals the present value of the 10-year stream of
benefits for Year 1 discounted back 1 additional year to reflect the later timing of the inspection
and ensuing benefits.
Quantified Net Benefits
Table 17 presents the total quantified costs and benefits of the requirement over 10 years. The
undiscounted 10-year total net benefits are $65.2 million. At a 7-percent discount rate, the 10-
year total quantified net benefits are $7.7 million.
Table 17. Total 10-Year and Annualized Benefits and Costs (Millions of 2014 $)
10-Year Totals (Millions of 2013 $)
Annual (Millions of 2013 $)
0%
3%
7%
0%
3%
7%
Benefits
$231.7
$180.0
$132.8
$23.2
$20.5
$17.7
Net Benefits
Costs
$166.5
$146.3
$125.1
$16.7
$16.7
$16.7
$65.2
$33.7
$7.7
$6.5
$3.8
$1.0
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Sensitivity Analysis
Table 18. Annualized Net Benefits (Millions of 2014 $)
Probability That Repair
Annualized Net Benefits
Prevents Incident
0% 3% 7%
0.05 ($4.5) ($54.9) ($76.3)
0.1 $7.5 $4.9 $2.0
0.15 $17.6 $13.5 $9.3
One of the goals of this NPRM is to solicit public comments for information regarding the cost
and benefit parameters. One of the most uncertain parameters is the percentage of repairs that
prevent incidents. Table 18 shows that net benefits depend critically on the assumptions about
this parameter. For a plausible range of estimates for this parameter, quantified net benefits can
be positive or negative but are positive for the midrange case.
Although the 0.15 probability that a repair prevents an incident theoretically implies that the
average annual rate of 34 incidents prevented over the next 19 years due to inspections
completed in the first 10 years is 70 percent of the historical average annual potentially ILI-
preventable incident rate of 48 for all non-HCA pipeline from 2010 through 2014, PHMSA
believes the high end of the range is plausible. Given that threats to the integrity of pipelines—
such as corrosion—rise over time, and considering also the aging of pipeline and the increasing
volume of material moving through pipelines, PHMSA expects that incident rates on non-HCA
pipeline would rise in the future without this requirement. Corrosion damage accumulates over
time. If nothing is done to inspect and repair aging pipeline, annual incident rates would be
expected to increase. As of 2013, approximately 50 percent of all HL pipeline was over 43 years
old, (built before 1970).
114
Another factor that contributes to an expected increase in incident rates absent the proposed
inspection requirement is the increase in ton-miles of HLs, especially crude oil, that the pipeline
infrastructure is expected to transport. For example, according to one forecast, the total ton-miles
of transported crude oil is expected to increase 75 percent from 2012 levels by 2025.
115
Additional pipeline miles are planned to be added to the infrastructure over this time period.
However, because of the length of time it takes to construct new pipeline, the current
infrastructure is likely to be operating at or near its maximum capacity until construction of
pipeline catches up with demand.
Additional Unquantified Benefits
Because the quantified net benefits are negative over some of the range bounded by the low and
high estimates in the sensitivity analysis, PHMSA believes that it is necessary to consider
114 Adopted from PHMSA pipeline inventory. See https://hip.phmsa.dot.gov/analyticsSOAP/saw.dll?PortalPages
(accessed January 2, 2015). The data were not available separately for HCA and non-HCA pipeline. Furthermore,
because of the way pipeline HCA mileage and age mileage are reported, it is not possible to derive separate HCA
and non-HCA pipeline age statistics. The pipeline age data is presented in Table 16 of this RIA under Requirement
7.
115 From the Freight Analysis Tabulation Data Tabulation Tool at http://faf.ornl.gov/fafweb/Extraction1.aspx. The
site is maintained by the Center for Transportation Analysis.
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benefits not captured in the quantified analysis for this requirement. Some of the unquantified
benefits most relevant to this requirement include the following:
 Underreported Damages: Particularly in cases where the incident report indicates that
there was environmental contamination and yet no environmental costs were recorded, it
is possible that there are costs unaccounted for in the incident report that lead to the social
cost savings per incident calculation not reflecting a full capture of all costs. Furthermore,
some significant costs such as litigation costs are specifically excluded from reported
damages.
 Environmental and Health Externalities: Additionally, there are various areas of
benefits from the implementation of this rule that are difficult or costly to monetize but
may be substantial, including externalities associated with personal health and the
environment. Moreover, it may take years to assess the full impact of the environmental
damages. For a more detailed discussion of these benefits, see Section 2.6.2 of this RIA.
 Increased Situational Awareness: Although this analysis is limited to incidents
involving pipe and weld failures, the process of preparing for and conducting an
inspection leads to greater situational awareness and information integration that may
reduce the likelihood of incidents involving other parts or from other causes.
Interaction With Other Proposed Requirements
This requirement is not expected to interact significantly with any of the other requirements in
terms of the net benefits. It only applies to the 14 percent of non-HCA pipeline that has not been
assessed. This requirement and the other internal inspection requirements do not protect against
the same types of hazards as the 72-hour post-disaster inspection rule.
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Request for Comments
PHMSA requests comments on the following:
1. PHMSA requests per-mile cost estimates for pressure testing, broken down by the major
cost components such as water handling and disposal of wastewater, repair and
replacement of damaged pipe, preparation of the pipeline, and cost of lost throughput.
2. Is HL rerouted through other pipeline without significant delay during pressure testing, or
does the temporary closure of a segment of pipeline for pressure testing cause bottlenecks
that delay HL commodities from reaching end users? If the latter, how can PHMSA
estimate such costs?
3. PHMSA requests estimates of the cost of repairing or replacing pipe and cleanup after a
pressure test failure.
4. PHMSA requests data on the per-mile component cost of ILI inspection.
5. PHMSA requests comments on the effectiveness of ILI and pressure testing assessments.
6. What are the failure probabilities for corrosion and deformation defects discovered
through ILI or pressure testing if the defects are not repaired?
7. Do pipelines in non-HCA areas that have not been assessed pass through areas with lower
population density, less property, and less environmentally sensitive areas than pipelines
in non-HCA areas that have already been assessed?
8. Do pipelines in non-HCA areas that have not been assessed require a greater portion of
hydrostatic testing or direct assessment than pipelines in non-HCA areas that have
already been assessed? Are there any other additional costs that would be incurred from
assessing and repairing the pipeline affected by this proposal relative to pipeline that
would be assessed and repaired in the absence of this proposal?
9. Does the composition of pipeline infrastructure that has not been assessed differ from
non-HCA pipeline that has been inspected in terms of characteristics that affect pressure
testing costs such as pipe diameter, pipe age, and location?
10. For what percentage of pressure tests does the operator use the non-highly volatile
commodity in the pipe instead of water to conduct the test?
11. PHMSA does not have information on the number or costs of incidents that occurred on
pipeline not previously assessed. PHMSA estimates that about 24 incidents will be
prevented each year from assessing and repairing the 17,794 miles of pipeline estimated
to be affected by this proposal and that the average incident on such mileage costs about
$500,000. Is the number of incidents expected to be prevented by this proposal and the
estimated average cost of such incidents reasonable? Are there other information sources
available that could be used to refine these estimates?
12. The benefit and cost estimates for this proposal assume operators will, in the absence of
this rule, make all repairs required by this proposal to non-HCA pipeline they previously
assessed. Is this assumption correct? If not, what information is available for estimating
the impact of additional repairs on non-HCA pipe?
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Requirement Area #5 – Require LDSs for All HL Pipelines
The Target Problem and Need for the Proposed Action
Proposed Action: PHMSA is proposing to amend § 195.134 to require that all HL pipelines be
designed to include LDSs. Since pipelines that could affect HCAs are already mandated to have
an LDS, this provision would extend to pipelines outside areas that could affect HCAs.
Alternatives Considered
Alternative 1: No Action (Baseline—Status Quo)
Under this option, PHMSA’s safety mission would be compromised. By not taking action on
leak detection, the Agency would be unresponsive to Congressional mandates and there would
likely be inefficiencies and gaps in pipeline safety. Although taking no action would eliminate
additional compliance costs, there would be no benefits ensuing.
Alternative 2: Require All Pipelines to Maintain an LDS
PHMSA considered proposing to amend § 195.444 to require that operators have a means for
detecting leaks on all portions of an HL pipeline system and to require that an evaluation be
performed to determine what kinds of systems must be installed to adequately protect the public,
property, and the environment. The factors that had to be considered in performing that
evaluation would include the characteristics and history of the affected pipeline, the capabilities
of the available LDS, and the location of emergency response personnel. A proposed amendment
to §195.11 would have extended these new leak detection requirements to all regulated onshore
gathering lines, regardless of whether they were existing or new.
Alternative 3: Provide Prescriptive Federal Regulation
Specifying in detail actions that must be taken was deemed to be too inflexible by PHMSA.
PHMSA had convened a group to study a similar action for DIMP. The study group reasoned
that a highly detailed prescriptive regulation would eliminate the flexibility needed to address the
unique circumstances of individual States and operators. In addition, some operators need the
flexibility to address the issues under their purview depending on the siting of the pipeline and
the technology available to address the problem.
Baseline
The authors of the 2012 Leak Detection Study defined an LDS as “any technology or method
that can be employed by a pipeline operator to detect the loss of fluid from a pipeline or its
associated fittings.
”116 This proposal requires leak detection on all HL pipelines. Currently, all
HL pipeline that could affect an HCA are explicitly required to have an LDS under 195.452 and
are therefore not affected by this proposed requirement. Alaska regulations implemented in 1997
also require an LDS with the ability to detect leaks as small as 1 percent of flow in all HL
pipelines wherever the 1-percent sensitivity requirement is technologically feasible.
116 U.S. DOT PHMSA (2012). Final Report, Leak Detection Study—DTPH56-11-D-000001, prepared by Kiefner
and Associates.
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Additionally, some pipelines that cross the Canadian border into the United States are subject to
Canadian regulations requiring an LDS.
117
There are many types of LDSs. PHMSA IM regulations do not prescribe a specific leak detection
technology, nor does the proposed requirement. Control room procedures and protocols for
monitoring, evaluating, and responding to SCADA pressure and flow changes that indicate a
potential release may be an acceptable LDS for some pipelines. SCADA systems collect data
from sensors in real time and display this information to human operators who monitor the data
and operate the pipeline from remote sites.
118 Nearly all operators use SCADA systems to
monitor and manage normal pipeline operations. The most common type of LDS relies on a
SCADA system coupled with Computational Pipeline Monitoring (CPM), a software program
that applies an algorithm to pressure/flow monitoring sensors inside a pipeline to determine if
conditions are consistent with a release. When conditions inside the pipe are consistent with a
leak or rupture, the system sounds an alarm. The control room operator must then determine
whether the alarm indicates a true release and take appropriate actions. Although PHMSA
regulations do not currently mandate pipeline operators to use a CPM, any pipeline system (HCA
and non-HCA) with a CPM must comply with the API 1130 recommendations regarding design
and operation of a CPM system under FR 195.444. Under FR 195.134, the design of an LDS in
any new pipeline system (HCA and non-HCA) that includes a CPM must also comply with API
1130.
Although HL pipelines outside of areas that could affect HCAs are not explicitly required to
have a CPM, operators with a CPM usually employ it across the entire pipeline system for both
HCA and non-HCA miles.
119 The CPM software is a fixed cost that does not change significantly
according to the length of the pipeline. It is likely to be less difficult for control room operators
to interpret alarms and manage the pipeline with one LDS system rather than separate systems
for HCA and non-HCA segments.
120 Pressure/flow sensors are generally already present across
the entire length of the pipeline, inside and outside HCAs, for the operation of the SCADA
system. PHMSA requests public comments on the extent to which pressure and flow sensors
would need to be added in response to this rule and the cost. The additional cost of extending
CPM capabilities to non-HCA miles is minimal for systems already equipped with the required
SCADA sensors. According to API and AOPL, “most operators already perform leak detection
capability evaluations across the entire pipeline system and not just those areas subject to the
HCA requirements….There is no distinction between HCA and non-HCA portions of a segment
with typical CPM systems.”121 Although the proposal to mandate an LDS on non-HCA pipeline
does not require a CPM system, operators who choose to use a SCADA-based system without a
117 U.S. DOT PHMSA (2012). Final Report, Leak Detection Study—DTPH56-11-D-000001, prepared by Kiefner
and Associates.
118 National Transportation Safety Board (2006). Supervisory Control and Data Acquisition (SCADA) in Liquid
Pipelines. Safety Study NTSB/SS-05/02.
119 API and AOPL concurred with this conclusion in their February 18, 2011, comment to the ANPRM. Both
organizations expressed support for extending leak detection capability evaluations to all pipelines regulated under
Part 195, except rural gathering lines.
120 PHMSA 2011-0177. Pipeline Safety: Potential for Damage to Pipeline Facilities Caused by Flooding, Federal
Register, Volume 76, No 144, July 27, 2011, Notices.
121 API and AOPL in their February 8, 2011, comment to the ANPRM.
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CPM would also design the LDS to cover the entire pipeline and not just HCA segments for the
same reasons. Because of the operational benefits of a SCADA system and the associated
sensors, it would be unusual for a new pipeline not to be built with at minimum a SCADA-based
LDS.122
In the 2012 Leak Detection Study, Kiefner and Associates interviewed engineers and operators at
nine HL pipelines to assess current industry practices. All nine of the HL operators used
pressure/flow monitoring as part of an LDS, while eight of the nine HL operators also used a
volume balance CPM for leak detection. The operators of the pipeline without the volume
balance CPM had plans to install a volume balance CPM. Because the SCADA sensors used by a
CPM are usually required for efficient HL pipeline operation, it is unlikely that new pipeline will
be constructed without an LDS.
In summary, PHMSA assumes that this proposed requirement would impose minimal costs and
produce minimal benefits above and beyond the status quo because it is assumed that all
operators with HL pipeline in non-HCAs already have an LDS on their non-HCA HL pipeline, or
could expand their LDS to non-HCA pipeline with only minimal cost. PHMSA also assumes that
this proposal would not result in new repair costs because it is assumed that operators are already
performing all repairs identified by an LDS. PHMSA requests public comments on these
assumptions.
However, while it may already be a long-standing practice that operators have LDS technology
and that they perform repairs on their LDSs, there is still a qualitative benefit to be gained from
moving this long-standing practice into rule, as would be accomplished by implementation of the
proposed requirement. Standards in place due to Federal requirement are more certain to be
followed and convert into public safety benefits than standards in place due to practice that are
not binding and could therefore be changed by HL operators with no legal repercussions.
123
PHMSA also believes there are unquantifiable benefits to both the public and operators from
codifying existing practices into Federal regulation in order to provide information about the
requirements, ensure compliance, and provide PHMSA with a foundation for enforcement efforts.
124
PHMSA requests comments on these assumptions. If PHMSA’s assumptions are incorrect, how
much non-HCA pipeline mileage would require LDSs in order to meet this requirement, and
what is the cost per mile of extending LDSs to cover this pipeline?
122 Leak Detection Study – DTPH56-11-D-Kiefner & Associates, Inc. See
http://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_4A77C7A89CAA18E285898295888E3DB9C5924400/filenam
e/Leak%20Detection%20Study.pdf, pages 6–12.
123 The Washington State Department of Ecology makes a similar argument about qualitative benefits from
regulations that occur even in the situation where practice or “long-standing guidance” has so far produced results,
which the proposed rules would enforce. Washington State Department of Ecology Spill Prevention, Preparedness
and Response Program, WAC 173-182 Oil Spill Contingency Plan Rule, Preliminary Cost Benefit Analysis (CBA),
June 7, 2006, p. 9.
124 API, Comments on PHMSA’s ANPRM on Hazardous Liquids Pipeline Safety, February 18, 2011.
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Requirement Area #6 – Modify the Repair Requirements for HCA and
Non-HCA Pipeline
Proposed Action: PHMSA is proposing to modify the repair schedule in 195.452 (h) for HCA
pipeline segments and to add a repair schedule to 195.422 for non-HCA pipeline segments.
HCA Pipeline Segments:
195.452 currently defines the following three categories of conditions that determine the required
repair schedule:
1. Immediate Repair Conditions – Any one of the conditions specified in this category
requires an operator to reduce operating pressure or shut down the pipeline until the
repair is completed.
2. 60-day conditions must be evaluated and remediated within 60 days of discovery
3. 180-day conditions must be evaluated and remediated within 180 days of discovery
The proposal for HCA segments would:
 Consolidate the 60-day and 180-day repair categories into a single 270-day category.
 Add the following two conditions to the Immediate Repair Category:
o Bottom-side dents with stress risers.
o Defects for which the calculated burst pressure is less than 1.1 maximum
operating pressure.
Non-HCA Pipeline Segments:
195.401 (b) (1) requires operators to correct adverse conditions on pipeline outside of an HCA
“within a reasonable time.” If the condition creates an “immediate hazard,” the operator must
shut down the segment until the repairs are complete.
This proposal would add specificity to these requirements by amending 195.422 to:
 Apply the immediate repair category in 195.452 (i) to non-HCA pipeline.
125
 Establish an 18-month repair category for non-HCA pipeline.
125 From 195.452(i), an operator must treat the following conditions as immediate repair conditions:
(A) Metal loss greater than 80 percent of nominal wall regardless of dimensions.
(B) A calculation of the remaining strength of the pipe shows a predicted burst pressure less than the
established maximum operating pressure at the location of the anomaly.
(C) A dent located on the top of the pipeline (above the 4 and 8 o’clock positions) that has any indication of
metal loss, cracking, or a stress riser.
(D) A dent located on the top of the pipeline (above the 4 and 8 o’clock positions) with a depth greater than 6
percent of the nominal pipe diameter.
(E) An anomaly that in the judgment of the person designated by the operator to evaluate the assessment results
requires immediate action.
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Alternatives Considered
Alternative 1: No Action (Baseline—Status Quo)
Under this option, PHMSA’s safety mission would be compromised. Electing not to modify the
pipeline repair provisions would likely result in inefficiencies and gaps in pipeline safety.
Repairing pipelines in a timely manner is likely to reduce the risk to the environment and public.
Alternative 2: Refine the Repair Schedule by Adding More Risk-Based Categories for Specific
Anomalous Conditions Discovered Inside and Outside of HCAs
Although the goal of this approach would be to more precisely target repair efforts according to
risk, this approach could have unintended consequences. The difficulty is that many of the
factors that determine risk interact with and are specific to the circumstances of the particular
pipe segment in need of repair. Too many repair categories would limit the ability of the operator
to prioritize repairs based on the combinations of risk factors unique to the operator’s situation.
PHMSA rejected this approach in favor of fewer and broader risk categories that require the
operator to make immediate repairs for the conditions that are an imminent threat to pipeline
integrity under any circumstance, while allowing the operator to prioritize less urgent repairs
based on the operator’s unique combination of risk factors.
Alternative 3: Apply IM Repair Criteria to Anomalous Conditions Discovered Outside of
HCAs
In response to the NPRM, API and AOPL recommended PHMSA “apply requirements for
immediate repair of certain conditions on HCA segments to the same conditions on non-HCA
segments, when identified as the result of an integrity assessment.”126 PHMSA rejected this
alternative, since the risk outside of HCAs is not as great as the risk inside of HCAs; PHMSA
decided that an extended timeframe for making repairs outside of HCAs would be sufficient.
Analysis of Costs and Benefits of the Proposed Action
There are not expected to be significant costs or benefits related to this proposed requirement,
given the level of inspections that are currently being made by operators. First, PHMSA’s
proposal matches the industry’s suggested changes. Second, according to PHMSA and industry
data, operators made approximately twice as many non-required IM repairs and repairs outside
of HCAs than in IM-required repairs inside of HCAs under the same constraints. According to
API and AOPL, “liquids pipeline operators inspect far more miles of pipe than are required
under PHMSA regulations. A 2010 survey of certain HL pipeline operators showed that 90
percent of their pipeline miles—not just the required 44 percent designated as ‘could affect’
HCA mileage—had been inspected. Moreover, liquids pipeline operators reports show that,
during 2010 alone, operators inspected almost as many miles in a single year as pipe miles that
have been designated as ‘could affect’ an HCA, a classification that requires inspections and
repairs on intervals not to exceed five years.”127 Threats outside of HCAs are guided in general
by 49 CFR 195.401(b)(1), which states that if an operator discovers a threat to a pipeline, the
operator must correct the condition within a reasonable time, and if the condition presents an
immediate hazard, the operator must shut down the system until the condition is corrected. HL
126 See http://www.aopl.org/publications/?fa=regulatory (accessed July 23, 2012).
127 See http://www.aopl.org/pdf/AOPL-API_letter_on_additional_PHMSA_actions.pdf (accessed July 23, 2012),
page 4.
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operators are also required to have a spill plan, which PHMSA reviews and approves.128 PHMSA
seeks comments on this analysis.
Interaction With Other Proposed Requirements
This requirement is expected to enhance the effects of requirements 4 and 7 by ensuring that the
results of the internal inspections are used effectively and that the identified anomalies are
prioritized according to risk.
Request for Comments
PHMSA requests comments on the following:
1. When do operators typically make repairs along non-HCA pipeline now?
2. Are operators able to complete the required repairs under the specified timeline?
128 Additional information on the repairs and remediation can be found at
http://primis.phmsa.dot.gov/comm/PipelineLibrary.htm (accessed August 15, 2012).
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Requirement Area #7 – Increase the Use of ILI Tools in HCAs
Proposed Action: PHMSA is proposing to require that all HL pipelines in areas that could affect
an HCA be made capable of accommodating ILI tools within 20 years, unless the basic
construction of a pipeline will not accommodate the passage of such a device. Short sections of
pipe such as manifolds, station piping, tank farm piping, smaller lines, and other lines that ILI
tools cannot go through due to their design or configuration—such as low-pressure lines,
telescoping lines, sharp bends, main-line valves that are not full opening—will not be required to
accommodate ILI tools. PHMSA is also proposing that after the 20-year deadline, HL pipeline
that could affect a newly identified HCA be made piggable within 5 years of the HCA
designation. Implementation of this proposed requirement will result in the replacement of
pressure testing methods currently in use by unpiggable pipeline with ILI tools unless there are
exceptions that make it impossible to accommodate ILI tools.
Regulatory Baseline: The current requirements for the passage of ILI devices in HL pipelines
are prescribed in § 195.120, which since 1994, has required that new pipeline and line sections
where new pipe, valves, fittings or other components are replaced be designed to accommodate
ILI tools. The piggability requirement for new construction applies whether the new or
replacement segment of pipeline could affect an HCA or not. There are exceptions for certain
short sections of pipe or other lines with a basic configuration that is incompatible with ILI tools.
The proposed requirement in this NPRM retains those exceptions and will generally not affect
pipeline miles constructed after 1994 or new or replacement pipeline going forward.
PHMSA assumes that operators who own unpiggable pipeline that could affect HCAs will
schedule compliance with requirements to coincide with the 20-year deadline. The costs of this
proposed requirement would be borne by operators who would not have voluntarily retrofitted
their pipelines and would accrue in the time period prior to the deadline when operators would
retrofit their pipelines in order to meet the 20-year deadline. Operators who retrofit their
remaining unpiggable pipeline prior to the 20-year deadline would be doing so voluntarily for
business or operational reasons. For example, to avoid the expense of replacing aging pipeline
infrastructure, some operators may voluntarily retrofit older pipelines to accommodate ILIs in
order to extend the life of a pipeline beyond its original designed lifespan. Additionally, as ILI
technology continues to advance, pipeline previously considered unpiggable may become
piggable.
Baseline Piggability of HL Pipeline That Could Affect HCAs: The quantifiable costs and
benefits of the proposed requirement depend on the number of miles of unpiggable pipeline in
service 20 years from the effective date of the proposed rule. These quantifiable costs and
benefits are likely to be low because 20 years from the effective date, a substantial portion of
unpiggable pipeline will likely have been replaced, decommissioned due to age, or voluntarily
retrofitted for piggability.
Beginning in the 1950s, new pipeline was constructed to accommodate operational pigging. The
first smart pigs were introduced in the 1960s, and by the 1970s most new pipeline construction
accommodated smart pigs. Table 19 shows the distribution of current PHMSA HL pipeline miles
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by decade installed. As of 2013, about one-half of all pipeline miles were installed before 1970.
If the requirement for all HCA pipeline miles to be piggable takes effect 20 years from now in
2035, any surviving pre-1970 pipeline will be over 65 years old. At that point, operators will
decide whether to retrofit any remaining unpiggable pipeline to accommodate ILIs or replace or
deactivate the pipeline.
Table 19. Age Distribution of HL Pipeline Miles by Decade Constructed129 130
Calendar
Percent
Year
Pre-1950
Percent
Pre-1970 Pre-1970 1970–
1979
1980–
1990–
2000–
2010–
Total
1989
1999
2009
2019
Miles
2005 17 59 99,197.73 27,468.01 16,990.63 18,095.63 5,013.45 166,765.45
2006 16 58 96,062.11 28,889.86 17,384.29 17,734.80 6,647.81 166,718.88
2007 15 56 95,482.22 28,570.00 18,126.93 18,839.30 8,827.68 169,846.13
2008 15 56 97,580.71 29,302.99 17,921.39 18,360.49 10,623.49 173,789.06
2009 16 56 98,870.09 27,480.69 17,027.30 18,613.62 13,973.78 175,965.48
2010 15 52 95,218.77 30,818.69 18,120.56 18,380.74 17,521.58 1,913.61 181,973.95
2011 16 53 97,304.70 30,315.71 17,183.18 19,261.59 16,915.13 2,587.47 183,567.78
2012 15 52 97,417.35 29,991.11 17,238.21 19,083.02 17,008.88 5,470.48 186,209.04
2013 14 50 97,048.75 30,173.47 17,288.96 19,332.78 17,112.55 11,431.49 192,388.00
Even as far back as 2002, an estimated 85 percent of HL pipeline was piggable, or only 15
percent was unpiggable.
131 About 94.5 percent of HCA miles assessed in 2013 was piggable and
evaluated using one or more ILI tools or ILI tools in combination with hydrotesting, external
corrosion, direct assessment, or other methods.132 The remaining 5.5 percent of HCA miles were
assessed using hydrotesting or other methods without any ILI tools. Given that pressure testing
requires shutting down the pipeline segment being tested and that the operational costs of
pressure testing are higher than the costs of running an ILI inspection along piggable pipe, the
result suggests that only about 5.5 percent of pipeline mileage that could affect HCAs was
unpiggable in 2013.
The proposed requirement will retain the technical exceptions for segments of pipe with basic
design requirements that are incompatible with pigging. Some portion of the 5.5 percent of
129 Adopted from PHMSA pipeline inventory https://hip.phmsa.dot.gov/analyticsSOAP/saw.dll?PortalPages
(accessed January 2, 2015). The data was not available separately for HCA and non-HCA pipeline. Furthermore,
because of the way pipeline HCA mileage and age mileage are reported, it is not possible to derive separate HCA
and non-HCA pipeline age statistics.
130 In some years, the miles of pipeline built before a certain time increases over time. For example, from 2006 to
2013, the miles of pipeline constructed between 1990 and 1999 increased from 17,735 miles to 19,323 miles. There
are at least two possible explanations for this logically inconsistent data. One possible explanation is that pipeline
may come back online after being inactive. Another possible explanation is the way the data is collected. This data is
collected from annual reports completed by operators. As operators change hands or as additional miles of pipeline
are assessed for the first time, they may find out that the line is older than they originally thought.
131 http://www.dnvusa.com/Binaries/gasliquid_tcm153-378807.pdf (accessed June 7, 2014).
132 This estimate was calculated using PHMSA 2013 annual report data downloaded from
http://www.phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/?vgnextoid=a872df
a122a1d110VgnVCM1000009ed07898RCRD&vgnextchannel=3430fb649a2dc110VgnVCM1000009ed07898RCR
D&vgnextfmt=print (accessed January 2, 2015).
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assessed HCA pipeline miles that is currently unpiggable may be pipeline segments that will be
exempt from piggability requirements for technical reasons. For that reason, the estimate of 5.5
percent from the PHMSA 2013 annual report is considered a high estimate of the share of HL
pipeline that is unpiggable.
Table 20 presents inspection data derived from the 2013 Annual Reports to PHMSA by HL
pipeline operators. Pressure testing, external corrosion direct assessment (ECDA), and other
methods cover much shorter segments of pipeline than the ILI tools. For example, the median
length of pipe inspected by direct assessment is only 4 miles, while the median inspection length
for ILI tools ranges from 69 to 135 miles. This data strongly suggests that inside of HCAs, non-
ILI inspections are commonly used for short segments of specialized pipe incompatible with ILI
inspections or for other specialized purposes such as testing newly constructed pipeline. Because
the proposed requirement maintains exceptions for pipelines with design requirements
incompatible with ILI, if implemented today the proposed requirement would affect less than 5.5
percent of HCA pipeline.
Table 20. HCA Assessment Methods by Mile in 2013133
Miles of Pipeline Inspected
Total HCA miles assessed or
reassessed in 2013: 27,367
miles
Total
Inspection
Miles134
Median Mean 95th
Percentile Maximum
ILI Tools
 Corrosion or Metal Loss 36,420 76 195 984 2593
 Dent or Deformation 34,667 69 185 800 3205
 Crack or Long Seem
Defect 12,802 100 242 930 2263
 Other ILI Tools 5,722 135 260 595 1908
Pressure Testing 5,356 10 37 201 395
ECDA 153 4 11 58 58
Other Methods 429 3 61 303 303
Given the aging of unpiggable line, advances in ILI technology, the small fraction of HCA
pipeline that is currently unpiggable, the exceptions in the proposed requirement for specific
types of pipeline with difficult to pig design requirements, and the 20-year compliance deadline,
the proposed requirement is unlikely to impact a significant portion of the HL pipeline
infrastructure.
For the purposes of this analysis, PHMSA assumed that only about 2 percent of current pipeline
that could affect HCAs would be unpiggable pipeline absent the proposed requirement. The
lower 2 percent figure partially reflects the fact that some of the current unpiggable pipeline will
133 PHMSA pipeline inventory, https://hip.phmsa.dot.gov/analyticsSOAP/saw.dll?PortalPages (accessed January 2,
2015). Data was not available separately for HCA and non-HCA pipeline.
134 Total inspection miles refers to the number of miles inspected by each method. Because HCA assessments often
use more than one method of inspection on the same segment of pipeline, total inspection miles will be greater than
the number of HCA miles assessed. Total assessment miles also includes portions of the assessment that covered
non-HCA pipeline.
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be allowed to remain unpiggable under the exceptions maintained in the proposed rule for
technical infeasibility.
The quantitative costs and benefits will therefore be low. However, given that the pipelines that
are subject to the requirement in 20 years will all be at least 45 years old (built before 1994) and
that most of them will be at least 60 years old (built before 1975), the proposed piggability
requirement will affect higher than average risk pipelines. Because of the proposed requirement,
at that time operators of the older pipelines will have to decide whether to retrofit for piggability
or replace the aging pipeline.
Alternatives Considered
Alternative 1: No Action (Baseline—Status Quo)
Not requiring operators to retrofit pipelines that cannot accommodate an ILI assessment after 20
years from the effective date of the final rule would not be in the interest of public safety and the
protection of the environment in higher-risk areas that could affect HCAs. Modern ILI tools are
capable of providing a relatively complete examination of the entire length of a pipeline,
including information about threats that cannot always be identified using other assessment
methods. ILI tools also provide superior information about incipient flaws, thereby allowing
these conditions to be monitored over consecutive inspections and remediated before a pipeline
failure occurs. Without this requirement, pipelines existing in newly identified HCAs would
continue to be assessed by non-ILI methods. The risk from spills will not be curtailed or
improved, and pipeline operators will not take advantage of the latest technology available to
help protect the public and the environment.
For these reasons, PHMSA rejected the no-action alternative.
Alternative 2: Require ILI Assessment for All Pipelines
PHMSA believes that ILI tools provide the most useful information about conditions affecting
pipe integrity and are superior to other assessment methods. Hydrostatic pressure testing, a well-
recognized assessment method, reveals only those flaws that cause the pipe failures at pressures
that exceed actual operating conditions. Pressure-test failures can also result in the release of test
media and other products into the surrounding environment. ECDA can identify instances where
coating damage may be affecting pipeline integrity. However, follow-up excavations and direct
examinations are not always performed, and ECDA provides less information about pipe
condition than ILI.
PHMSA believes that requiring ILI assessments will ensure that immediate action is taken to
remediate anomalies that present an imminent threat to the integrity of HL pipelines in all
locations. Moreover, many anomalies that would not qualify as immediate repairs under the
current criteria will meet that requirement as a result of the additional conservatism that will be
incorporated into the burst pressure calculations.
PHMSA opted to require operators to perform ILI assessments of all pipelines in areas that could
affect HCAs. PHMSA is also proposing to require new timeframes for performing less imminent
repairs, which will also allow operators to remediate those conditions in a timely manner while
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allocating resources to those areas that present a higher risk of harm to the public, property, and
the environment.
This alternative was rejected based on the analysis of annual costs in excess of $200 million and
annual benefits of approximately $20 million, which resulted in high negative net benefits.
Alternative 3: Propose to Require That All HL Pipelines in Areas That Could Affect an HCA
Be Made Capable of Accommodating ILI Tools Within 20 Years Without Qualification
Short sections of pipe—such as manifolds, station piping, tank farm piping, and smaller lines—
and other lines that ILI tools cannot go through due to their design or configuration —such as
low-pressure lines, telescoping lines, sharp bends, and main-line valves that are not full
opening—will have to be reconfigured to accommodate ILI tools. This alternative was rejected
because preliminary estimates of costs suggested that the level of benefits would not justify those
costs.
Analysis of Costs and Benefits of the Proposed Requirement
Analysis of Costs
PHMSA calculated costs under the assumption that only about 2 percent of current pipeline that
could affect HCAs would remain unpiggable absent the proposed requirement. We also assume
that operators will begin retrofitting for piggability in Year 19, 1 year before the compliance
deadline of 20 years. The steps for calculating costs and savings are described below:
1. Miles of Pipeline Affected
PHMSA assumes that in 20 years, 2 percent of HCA pipeline will not be piggable
without the mandate. Then, 1,662 miles will need to be made piggable under this
requirement.
Miles of pipeline affected = 1,662
(.02 * 83,104 miles of HCA pipeline)
2. Costs of Retrofitting
A 2002 study of the cost of corrosion in the United States estimated that the cost for
retrofitting “possible to convert” pipeline was between $30,000 and $90,000 per mile
in 2013 dollars. The 2002 estimates included the cost of modifying pipeline to
accommodate launchers and receivers, clearing bends, and replacing problem
segments, including the cost of digging up pipeline and the loss of throughput.135 136
The Pipeline Integrity Management in High Consequence Area Final Regulatory
Evaluation used an estimate of $32,000 for making lines piggable.137 The Regulatory
Evaluation for the Rural Onshore Low Stress Pipelines Rule, Phase II, contained a
135 http://corrosioncost.com/pdf/gasliquid.pdf (accessed January 2, 2014). Appendix E from the NACE International
2002 report, Corrosion Costs and Preventive Strategies in the United States.
136 See “The Ultimate Guide to Unpiggable Pipelines,”
http://pipelinesinternational.com/shop/the_ultimate_guide_to_unpiggable_pipelines/081249/ (accessed August 7,
2014).
137 Pipeline Integrity Management in High Consequence Areas Final Regulatory Evaluation, Docket RSPA-A-
00_7418, P19. Inflated to 2013 dollars with GDP deflator.
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cost estimate of about $35,000 per mile. We use an estimate of $40,000 per mile in
the range of the 2002 study and consistent with prior regulatory evaluations.
138 The
costs are likely to be lower in 20 years, as smart pig technology continues to improve.
For example, there are now free-swimming ILI tools, tethered ILI tools, and robotic
ILI tools that may work in pipelines formerly considered unpiggable due to
inaccessibility for a launcher and receiver.139 Furthermore, since 1994, FR § 195.120
has required any line pipe, valve, fitting, or other line component installed as a
replacement to be capable of accommodating ILI tools. Most of the difficulties from
obstructions, including unsuitably designed valves and awkward bends, have been
resolved through this process.140
Total Undiscounted Retrofitting Costs in Year 19 = $66.5 million
($40,000 per mile * 1662 miles)
Because any unpiggable pipeline must have been built before 1994, pipeline subject
to this requirement will be at least 45 years old on the effective date. However,
because pipeline constructed from the 1970s on is commonly piggable, most of the
unpiggable pipeline subject to this rule will be at least 65 years old on the deadline for
piggability. Therefore, we assume piggability will only extend the life of the pipeline
for another 25 years.
Annualizing the retrofitting costs over 25 years at a 7-percent discount rate is 5.3
million. Discounting back 19 years at 7 percent yields a present value of the
annualized costs of $1.6 million.
3. Cost of Post-ILI Repairs
Since the pipelines affected by this requirement are inside of HCAs, they are already
assessed, even if not by ILI. Therefore, any additional findings of problems with the
lines are likely to be something other than a leak, and repairs rather than replacement
will be made. A study conducted for EPA suggests that a wrapping of gas pipelines
can be accomplished for between approximately $5,600 and $22,015.
141 Although
this report is on HL pipelines, we use the average of this cost range, or $13,800, in
this analysis.
138 See “The Ultimate Guide to Unpiggable Pipelines,”
http://pipelinesinternational.com/shop/the_ultimate_guide_to_unpiggable_pipelines/081249/ (accessed August 7,
2014).
139 Editorial (2013). “Unpiggable…or not?” Journal of Pipeline Engineering, Vol 12, No 2.
140 Ibid.
141 There are several methods that can be used. See “Composite Wrap for Non-Leaking Pipeline Defects,”
http://epa.gov/gasstar/documents/ll_compwrap.pdf (accessed August 11, 2014.), or
http://www.pipelinesinternational.com/news/advantages_of_steel_sleeves_over_composite_materials_for_pipeline_
repair/061223/. Estimates are taken from p. 8 of the EPA reference. The lower bound estimate is based on the cost of
composite wrap repair for a 6-inch defect in a gas pipeline with a 24-inch diameter. The upper bound estimate is
based on pipeline replacement for a 234-inch defect in a pipe with the same specifications. For HL pipeline,
replacement is more cost effective than repair for the 234-inch defect. The replacement cost estimate was adjusted to
reflect the fact that unlike gas pipelines in which a significant amount of product must be vented during the
replacement process, replacement of HL pipeline does not require a significant product loss.
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According to the performance data presented in Table 3, from 2004 through 2013,
repairs. PHMSA assumes that the number of required repairs from moving from
operators assessed 214,642 miles of pipeline inside of HAs and made 54,340
pressure testing or direct assessment to ILI will be 0.25 per mile, which corresponds
to the difference in the average repair rate per mile for ILI of 0.27 minus the average
repair rate per mile for pressure testing of 0.015 repairs per mile.
Undiscounted Post-ILI Repair Costs in Year 19 = $6.2 million
(0.27 repairs per mile * 1,662 miles * $13,800 average cost per repair)
Annualizing the costs over 5 years, the time between required assessments in HCA
pipeline at a 7-percent discount rate is $1.4 million. Discounting back 19 years at a 7-
percent discount rate yields a present value of $400,000.
4. Savings From Avoided Pressure Test Failures
The increased cost of post-ILI repairs will be partially offset by the reduction in the
need to replace pipeline that ruptures or leaks during a pressure test and the associated
cleanup of contaminated water that can result. Based on 2013 annual report data, the
failure rate for pressure tests is 0.015 failures per mile. 42 We estimate the cost of
repair/replacement and cleanup at $25,000 per failure.
Undiscounted Savings from avoided pressure test failures in Year 19 = 0.5$ million
(.015 repairs per mile * 1,662 miles * $25,000 average cost per repair)
Annualizing the savings over 5 years at a 7-percent discount rate is 0.1 million.
Discounting back 19 years at a 7-percent discount rate yields a net present value of'
costs of $40,000.
5. Savings in Inspection Costs
The cost for performing hydrostatic testing is $15,000 per mile, versus the $5,150
average cost per mile of ILI. There could be considerable savings of $9,850 per mile
if ILI could be a viable substitute for hydrostatic testing. For example, if all 1,662
miles of pipelines now inspected by hydrostatic means can eventually be inspected by
ILI, the assessment costs savings every 5 years is estimated as follows:
Inspection Cost Savings When Substituting Pressure Tests for ILl in Year 19 = $16.4
million.
(1,662 miles * $9,850 per mile.)
Annualizing the savings over 5 years at a 7-percent discount rate is $3.7 million.
Discounting back 19 years at a 7-percent discount rate yields $1 million.
142
Calculated
publicly available detailed
annual report
available
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ttp://phmsa.dot.gov/portal/site/PHMSA/menuitem.6f23687cf7b00b0f22e4c6962d9c8789/? vgnextoid=a872dfa122
nextfmt-print.
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Table 21. Summary of Cost Parameters
Parameters and Calculations ILI Pressure Test
Number of Miles Assessed per Year 1,662 1,662
Inspection Cost per Mile $5,150 $15,000
Repairs per Mile 0.27 0.015
Cost per Repair $13,800 $25,000
Retrofitting Cost per mile $40,000
Total annualized costs at a 7-percent discount rate is 1.0 million per year ($1.6 million retrofit +
$400,000 ILI repairs - $40,000 pressure test repairs - $1.0 million in inspection cost savings due
to switch from the more costly pressure testing to ILI inspections).
Analysis of Benefits
In addition to cost-savings benefits from switching from pressure testing to ILI, there are a
number of well-documented risk reduction benefits of ILI relative to pressure testing.
 Comparisons of ILI results over time provide operators valuable information regarding
the rate at which corrosion is progressing. Operators can use this information in their risk
management decisions regarding pipeline repairs, replacement, and anti-corrosion
measures.
 ILI is a non-destructive test that does not increase the risk of a pipeline failure. Pressure
testing on the other hand does create the risk of a release of water contaminated with HLs
if the pipeline ruptures during a test. Additionally, pressure testing puts stress on defects
in the pipe, which may actually weaken the pipe during the corrosion process. Sometimes
a pipeline will experience a reversal of pressure after a test, which means that the pipeline
can fail at a pressure less than the test pressure. Pressure testing is usually carried out
with water and a corrosive agent. The water used during a pressure test is itself a
corrosive agent that must be thoroughly cleaned from the pipeline to avoid exacerbating
corrosion problems.
 Pressure tests reduce risk for a shorter period of time than ILI tests. Pressure tests can
only detect defects that fail at tested pressures. ILI on the other hand can detect smaller
defects that do not fail at the tested pressure but may fail later as the corrosion process
continues.
143 Because pressure tests are unable to capture non-critical defects, pressure
tests need to be done more frequently than ILI, which detects defects earlier in the
corrosion process to maintain the same level of risk.
144
The benefits of the proposed requirement will depend on how much more effective than the other
assessment methods ILI is in eliminating deaths, injuries, and property damages. The 1,662 miles
of pipeline being considered under this proposed requirement are all inside of areas that could
143 Keifner, John and Maxey, Willard. “The Benefits and Limitations of Hydrostatic Pressure Testing.” Available at
http://kiefner.com/downloads/apihydro.pdf (accessed December 20, 2014).
144 Keifner, John and Maxey, Willard. “Periodic Hydrostatic Pressure Testing or IN-Line Inspection to Prevent
Failures from Pressure-cycle-induced Fatigue.” Available at http://kiefner.com/downloads/apifatigue.pdf (accessed
December 20, 2014).
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affect HCAs. As discussed previously, PHMSA estimates that each mile of HCA pipeline is
associated with approximately $2,392 in annual societal cost. Over the course of 5 years, an ILI
inspection over 1,662 miles of HCA pipeline will prevent 0.25 more losses per mile than a
pressure test (0.27 repairs per mile for ILI minus the .015 repairs per mile for pressure testing). If
we assume that each additional repair due to the ILI will prevent 0.10 incidents, then the
marginal safety benefit of the ILI over the 5 years following the ILI assessment is as follows:
Marginal Safety Benefit of Requirement = 41.5 incidents avoided
(0.25 repairs per mile * 1,662 miles * 0.1 incidents per repair)
Between 2010 and 2013, there were 170 HCA incidents caused directly by corrosion according
to PHMSA accident report data. Over the same time period, these incidents caused $198.6
million in social losses, or $1.2 million per HCA incident. Therefore, the cost benefit of an ILI
inspection over the 5 years following the assessment is as follows:
Undiscounted Marginal Benefit of Requirement = $49.2 million
(1.2 million per incident * 4.51 incidents)
Assuming evenly spaced avoided incidents for simplicity, at a 7-percent discount rate the net
present value of the benefits of the additional ILI is $41.2 million. Discounting back 20 years
yields a net present value of annualized benefits of $10.1 million. The calculation of annualized
net benefits is as follows:
Annualized Net Benefits at 7 percent = $11.2 million
(12.2 million in annualized benefits minus 1.0 million in annualized costs)
Interaction With Other Proposed Requirements
This requirement is not expected to interact significantly with any of the other requirements in
terms of the net benefits. It only applies to the 14 percent of non-HCA pipeline that has not been
assessed. This requirement and the other internal inspection requirements do not protect against
the same types of hazards as the 72-hour post disaster inspection rule.
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Requirement Area #8 – Clarify IM Requirements
Proposed action: There are three areas of clarification:
1. Correct inconsistency in IM plan deadlines for new pipelines.
PHMSA is proposing to resolve an inconsistency between the deadline for drafting an IM
plan for new pipelines145 and other deadlines in the IM rule. Specifically, PHMSA
proposes to require in §195.452(b)(1) that operators complete an IM plan for new
pipeline segments that could affect an HCA before beginning operations. Under the
current regulation, operators of these pipelines are required to complete an IM plan no
later than 1 year after operations begin. However, operators of new pipelines are also
currently required to identify HCA segments and to complete a baseline assessment on
these segments before the pipeline is operational. Because plans to identify HCA
segments and conduct a baseline integrity assessment are required to be in the IM plan,
the current regulation is inconsistent. The proposed requirement corrects the
inconsistency. It is not expected to have a significant impact on costs or benefits.
2. Increase specificity of the information analysis requirement in the IM plan.
PHMSA is also proposing to add additional specificity to paragraph (g) by establishing a
number of pipeline attributes that must be included in these analyses and to require
explicitly that operators integrate analyzed information. Information integration is used in
identifying interactions between threats or conditions affecting the pipeline and in setting
priorities for dealing with identified issues. To ensure that spatial data is integrated into
the information analysis, PHMSA is also proposing that operators consider explicitly any
spatial relationships among anomalous information. It is not enough simply to use a
computer-based geographic information system (GIS) to record this information. GIS
systems can be beneficial in identifying spatial relationships, but analysis is required to
identify where these relationships could result in situations adverse to pipeline integrity.
3. Require annual verification of HCA identification.
PHMSA is proposing that operators verify their segment identification annually by
determining whether factors considered in their analysis have changed. Section
195.452(b) currently requires that operators identify each segment of their pipeline that
could affect an HCA in the event of a release, but there is no explicit requirement that
operators assure that their identification of covered segments remains current. The change
that PHMSA is proposing would not require that operators re-perform their segment
analyses. Rather, it would require operators to identify the factors considered in their
original analyses, determine whether those factors have changed, and consider whether
any such change would be likely to affect the results of the original segment
identification. If so, the operator would be required to perform a new analysis to validate
or change the endpoints of the segments affected by the change.
145 The new pipelines affected by this proposal are referred to as Category 3 pipelines in the tables with deadlines in
the IM rule, §195.452. The definition of Category 3 pipelines in the IM rule includes pipelines constructed after May
29, 2001.
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4. Clarify that IM requirement also applies to components of pipeline other than pipe.
PHMSA is proposing to clarify through the use of an explicit reference that the IM
requirements apply to portions of “pipelines” other than line pipe. Unlike integrity
assessments for line pipe, section 195.452 does not include explicit deadlines for
completing the analyses of other facilities within the definition of “pipeline” or for
implementing actions in response to those analyses. Through IM inspections, PHMSA
has learned that some operators have not completed analyses of their non-pipe facilities
and have not implemented appropriate protective and mitigative measures.
5. Make explicit the requirement that IM plans include earthquake risk in the information
analysis and implementation of preventive and corrective measures.
Section 29 of the Pipeline Safety, Regulatory Certainty, and Job Creation Act of 2011
states that “[i]n identifying and evaluating all potential threats to each pipeline segment
pursuant to parts 192 and 195 of title 49, Code of Federal Regulations, an operator of a
pipeline facility shall consider the seismicity of the area.” While seismicity is already
mentioned at several points in the IM program guidance provided in Appendix C of Part
195, PHMSA is proposing to further comply with Congress’s directive by including an
explicit reference to seismicity in the list of risk factors that must be considered in
establishing assessment schedules (§ 195.452(e)), performing information analyses (§
195.452(g)), and implementing preventive and mitigative measures (§ 195.452(i)) under
the IM requirements.
Alternatives Considered
Alternative 1: No Action (Baseline —Status Quo)
A decade’s worth of IM inspection experience has shown that many operators are performing
inadequate information analyses (e.g., they are collecting information but not affording it
sufficient consideration). Integration is one of the most important aspects of the IM program,
because it is used in identifying interactions between threats or conditions affecting the pipeline
and in setting priorities for dealing with identified issues. For example, evidence of potential
corrosion in an area with foreign line crossings and recent aerial patrol indications of excavation
activity could indicate a priority need for further investigation. Consideration of each of these
factors individually would not reveal any need for priority attention. PHMSA is concerned that
under the status quo, a major benefit to pipeline safety intended in the initial rule is not being
realized because of inadequate information analyses.
Under the status quo, there is no explicit requirement that operators ensure that their
identification of segments that could affect an HCA remains current. As time goes by, the
likelihood increases that factors considered in the original identification of covered segments
may have changed. For example, new HCAs may be identified. Construction activities or erosion
near the pipeline could change local topography in a way that could cause product released in an
accident to travel further than initially analyzed. Changes in agricultural land use could also
affect an operator’s analysis of the distance released product could be expected to travel.
Changes in the deployment of emergency response personnel could increase the time required to
respond to a release and result in a larger area being affected by a potential release if the original
segment identification relied on emergency response to limit the transport of released product.
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PHMSA believes that operators should periodically revisit their initial analyses to determine
whether they need to be updated. New HCAs may be identified.
Lastly, should PHMSA leave the IM plan requirements unchanged, there will remain the
uncertainty that segments of pipelines that could affect HCAs have undergone change. Non-pipe
facilities are already subject to IM plans, and not taking the proposed action of specifying
compliance dates allows operators who have not fully complied with the original IM rule to
continue to delay doing so. With respect to validation, no action could mean that areas that
should be afforded additional protection (i.e., that meet criteria as an HCA) do not receive it. The
risks associated with this alternative are the continuance of incidents that could have been
avoided with more thorough IM plans.
Alternative 2: Integrate Data Elements
This alternative not only lists the data elements that have to be integrated, but also dictates how
operators would have to integrate those listed data elements. PHMSA rejected this alternative
because it was felt that it might unduly interfere with some management decisions (for example,
how companies choose to manage their spatial data). This alternative would have specified that
all information be included on a single drawing of specified size and scale (among other
requirements), which would have required companies using a modern GIS to keep information
on a hard-copy drawing solely to meet a regulatory requirement.
Alternative 3: Subject All Segments to IM Requirements
Applying IM requirements to all segments would require revising all current IM plans and
increasing the cost of updating these plans annually. PHMSA recognizes that resources are
limited and that subjecting all segments to IM requirements necessarily diverts resources from
segments that pose the greatest hazard to low-hazard segments. PHMSA believes that limited
safety resources should be applied preferentially to areas where an accident could cause the
highest consequences—thus the focus on HCA. Applying the same requirements everywhere
loses that and returns us to a situation in which areas with potentially higher consequences do not
receive enhanced attention. Shifting resources to mitigate and prevent incidents in the newly
covered segments could increase the risks in higher-hazard segments, thereby leading to worse
safety outcomes.
Analysis of Costs and Benefits of the Proposed Action
Analysis of Costs
PHMSA believes that this is a clarification to existing requirements. Should some operators need
to comply with the revised language, those operators will have to modify the types of analyses
they are conducting and/or conduct additional analyses. Modification of existing analyses will
involve some one-time transition costs (e.g., modifying a computer program that produces
analytic reports) and could entail a marginal increase in the reoccurring costs of implementing
those analyses (e.g., if there is an increase in the amount of labor required to analyze the data).
Costs associated with implementing new analyses could include the development of computer
programs, acquisition of software, consulting assistance, and labor. None of the costs associated
with analyses is likely to be significant because operators already conduct similar types of
analyses under their IM programs; the cost increases will be marginal. This also applies to the
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new spatial analysis requirement. With the exception of distribution and gathering lines, pipeline
operators are already required by the Pipeline Safety Improvement Act of 2002 to submit
geospatial information to the National Pipeline Mapping System. In addition, over the last 10
years, a number of companies have started to offer a wide range of mapping software and/or
services specifically designed to address IM requirements under the Pipeline Safety
Improvement Act and resulting Department regulations. For example, some of these GIS
products/services cover HCA analyses, risk assessments, spill impact analyses, and data
integration analyses. The number of available vendors and products that are offered in this area,
as well as the examples of projects that have already been implemented, indicates that operators
have already been using geospatial analysis to integrate anomalous data. PHMSA invites
comments on the estimated costs of adding specificity to information analyses. Cost estimates
have been constructed to be consistent with the PHMSA information collections covering IM in
HCAs, “Integrity Management in High Consequence Areas for Operators of Hazardous Liquid
Pipeline” (OMB Control No. 2137-0605). IM plans require labor from administrative personnel,
engineers, senior engineers, and pipeline operator management. For administrative time, this
analysis uses the median wage for Office and Administrative Support Occupations ($18.10 per
hour); for engineers, the median wage for Architecture and Engineering Occupations ($43.75 per
hour); for senior engineers ($69.93 per hour); and for pipeline management, the median wage for
Management Occupations ($68.71 per hour). Total labor costs of performing this work include
the cost of benefits—an additional 50 percent of wages.146 Table 22 shows these wage
calculations and the total labor cost for IM Assessments.147
PHMSA assumed in the supporting statement for its IM information collections that completing
an initial IM plan takes a total of 1,400 labor hours—comprising 400 hours of administrative
time, 800 hours of engineers’ time, and 200 hours of senior engineers’ time. It also estimated that
updating an IM plan annually takes a total of 810 hours—comprising 70 hours of administrative
time, 200 hours of engineers’ time, 40 hours of senior engineers’ time, and 500 hours of
supervisory time. On May 4, 2012, OMB approved the time estimates for creating and updating
an IM plan.148
146 BLS, Occupational Employment Statistics, May 2010.
147 See 2137-0605: Pipeline Integrity Management in High Consequence Areas for Operators of Hazardous Liquid
Pipelines, http://www.reginfo.gov/public/do/DownloadDocument?documentID=299498&version=1 (accessed on
August 17, 2012). PHMSA had previously separated these activities into two information collections according to
length of pipe (OMB Control No. 2137-0605 for less than 500 miles and OMB Control No. 2137-0605 for greater
than 500 miles of pipe). The OMB-approved renewal on May 4, 2012, combined these into a single information
collection with identical time estimates for all lengths of pipe. For more information, see also 2137-0604: Pipeline
Integrity Management in High Consequence Areas Operators with more than 500 Miles of Hazardous Liquid
Pipelines.
148 See “Notice of Office of Management and Budget Action: Pipeline Integrity Management in High Consequence
Areas Operators with more than 500 Miles of Hazardous Liquid Pipelines,” May 4, 2012,
http://www.reginfo.gov/public/do/PRAOMBHistory?ombControlNumber=2137-0605#.
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1027-002/DTPH56-09-F-000012
Table 22. Labor Costs of IM Plans
Initial
Initial
Base
Updated
Updated
Wage +
Plan
Plan
Plan
Plan
Wage
Benefits
Labor
Labor
Labor
Labor
Hours
Cost
Hours
Cost
Admin
$18.10
$27.15
400
$10,860
70
$1,900
Engineer
$43.75
$65.63
800
$52,504
200
$13,126
Senior Engineer
$69.93
$104.90
200
$20,980
$4,196
Supervisor
$68.71
$103.06
0
$0
500
$51,530
Rounded Total
1,400
$84,344
810
$70,752
All operators currently update their IM plans annually. PHMSA proposes that operators identify
factors that could lead to revisions and to integrate non-pipe facilities into these plans. HL
pipeline operators who were conscientious in their original implementation of IM and included
non-pipe facilities in their analyses and actions will not be required to do anything more in
response to the proposed new requirements. Both of these activities would add more complexity
to the annual updates but would not make this activity more costly than creating the initial plans.
Although data do not exist to precisely estimate the costs of these proposals, PHMSA can
assume that their marginal cost does not exceed the difference in cost of creating an initial plan
($84,344) and performing an annual update ($70,752). That is, the maximum cost associated
with revising IM plans would not exceed $13,592 per operator per year; PHMSA, however,
estimates that it would be smaller than that. HL operators have reported on the methods they use
to assess the integrity of their pipelines, the number of pipeline miles assessed using each
method, the operator's excavation and repair activities addressing time-sensitive conditions, and
anomalies discovered through these integrity assessments. Some operators may have included
facilities in their IM plans as the original IM rule intended, and some, to mitigate their own
losses, may have already verify covered segments, as this proposal would require.
Assuming that all HL pipeline operators have reported on their IM programs, the maximum cost
of this provision is approximately $5.7 million ($13,592 * 421 operators). The present value of
the cost is approximately $87 million at 3 percent and $64 million at 7 percent over 20 years.
PHMSA seeks comment on the estimated costs of the proposed requirements associated with the
preparation and annual updating of IM plans.
Annualized costs discounted at 3 percent and 7 percent are approximately $4.4 million and $3.2
million, respectively.
Analysis of Benefits
associated with the prevention or reduction of released HLs cannot be quantified but could vary
in frequency and size, depending on the types of failures that are averted.
result in the most significant damages to society. In the past, covered segments have been
IM plans are intended to identity segments of pipelines that, if they were to release an HL, would
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
confined to HCAs, but the risks in non-HCAs have also been significant. Although HCAs are
already covered by IM plan requirements, PHMSA proposes to require operators to assess
annually whether portions of non-covered segments fall inside of new HCAs. It cannot be
determined what, if any, of HL incident costs are associated with incidents that occurred in
segments that operators did not know were located inside of HCAs, but industry comments to the
ANPRM seem to indicate that operators are aware of new HCA designations. However, pipe
segments can affect HCAs even if not located in these areas, and this proposal would require that
operators identify risks inside of non-HCA areas of pipe and, if necessary, cover those segments
in their IM plans. Consequently, benefits associated with this provision of the proposed rule
would most likely be confined to eliminating or mitigating some incidents that occurred outside
of HCAs.
The societal costs associated with pipelines outside of HCAs are approximately $178.3 million
per year. If we assume a modest 10-percent effectiveness in reducing incidents ensuing from this
requirement, benefits are estimated to be approximately $17.8 million per year. The present
value of benefits is approximately $273.2 million at 3 percent over a 20-year period and $202.1
million at 7 percent over a 20-year period.
Annualized benefits are approximately $13.7 million discounted at 3 percent and $10 million
discounted at 7 percent.
With respect to non-pipe IM plans, operators are currently required to include non-pipe facilities
in IM plans. PHMSA, however, had not specified compliance dates for including non-pipe
facilities in assessments and stated that it believed some operators had not yet included facilities
in their IM plans. Although the proposal merely specifies compliance dates for a current
provision, because there is less than full compliance with the current IM rules regarding
facilities, the benefits and costs of subsequent PHMSA actions should be evaluated against the
actual baseline level of compliance. PHMSA cannot determine what, if any, costs are associated
with incidents that occurred in facilities that had not been covered in IM plans and therefore
cannot estimate benefits of this clarification.
Comparison of Costs and Benefits
Conceptually, some of the benefit derives from better tracking of HCAs and non-HCAs over
time. If HCAs are correctly identified, a greater number of inspections will occur in areas that
could affect HCAs and hence, in principle, engender lower accident rates. The accidents averted
are higher-severity accidents, since they would have occurred in HCAs. Thus, these proposals
would mitigate or prevent some fraction of total HL incident costs. Many operators may already
comply with the proposed requirements or be able to do so at a much lower cost. Consequently,
the new cost borne by operators is likely to be only a fraction of this estimate.
Based on the information presented here, the present value of costs and benefits over a 20-year
period are approximately $64 million and $202 million, respectively, at 7 percent. Thus, net
benefits are approximately $138 million ($202 million–$64 million) over 20 years. Annualized
net benefits discounted at 7 percent are $6.8 million ($10 million–$3.2 million). PHMSA seeks
comments on these estimates.
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Appendix A. Potentially Assessment-Preventable Incidents, 2010 to 2014
Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
1 7/17/2012 JACKSON WI Material/Weld Failure Non-HVL 54,684 24,066,694
2 5/18/2013 CUSHING OK Internal Corrosion Crude Oil 94,332 14,093,257
3 4/28/2012 TORBERT LA Material/Weld Failure Crude Oil 120,960 7,949,164
4 11/29/2011 FULSHEAR TX External Corrosion Crude Oil 4,200 6,230,237
5 7/27/2012 GRAND MARSH WI Material/Weld Failure Crude Oil 72,618 5,196,469
6 1/8/2010 NECHE ND Material/Weld Failure Crude Oil 158,928 4,480,263
7 2/23/2013 CHESTER TX Internal Corrosion Crude Oil 23,100 3,699,972
8 4/25/2014 HAYNESVILLE LA Internal Corrosion Crude Oil 16,800 3,341,545
9 1/12/2010 PAWNEE OK Material/Weld Failure HVL 18,900 2,688,997
10 5/29/2010 CONSTANTINE MI Material/Weld Failure Non-HVL 89,082 2,099,027
11 8/27/2010 GILBOA NY Material/Weld Failure HVL 137,886 1,935,088
12 4/8/2012 CUSHING OK Internal Corrosion Crude Oil 25,200 1,759,989
13 9/3/2013 THREE RIVERS TX External Corrosion Non-HVL 115,584 1,754,695
14 9/8/2011 LATAN TX Material/Weld Failure HVL 556,122 1,581,417
15 12/17/2012 CHAUTAUQUA KS External Corrosion Crude Oil 4,200 1,568,892
16 5/7/2014 PASADENA TX External Corrosion Non-HVL 31,250 1,470,000
17 5/12/2014 External Corrosion Crude Oil 4 1,450,000
18 3/21/2014 MAXBASS ND Internal Corrosion Crude Oil 8,400 1,379,751
19 7/18/2013 SULPHUR LA Material/Weld Failure HVL 748,650 1,341,630
20 10/2/2014 BANQUETE TX Internal Corrosion Crude Oil 273 1,171,548
21 6/8/2012 MORAN KS Material/Weld Failure Non-HVL 12,768 987,102
22 8/12/2011 HENRIETTA TX External Corrosion Non-HVL 38,997 981,656
23 11/21/2012 FAIRMONT NE Material/Weld Failure Non-HVL 2,520 966,875
24 1/19/2011 MAYSVILLE OK Internal Corrosion Crude Oil 52,500 860,475
25 7/22/2013 RUGBY ND Material/Weld Failure Crude Oil 11 750,656
26 1/24/2013 RANGER TX Internal Corrosion Crude Oil 14,700 747,881
27 6/16/2011 TAFT TX External Corrosion HVL 21,000 679,547
28 4/6/2011 JENNINGS LA Material/Weld Failure HVL 21,220 589,468
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Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
29 11/8/2011 JENNINGS LA Material/Weld Failure HVL 21,010 581,895
30 12/18/2014 SHEVLIN MN Internal Corrosion Crude Oil 840 564,940
31 6/3/2013 VICTORIA TX Material/Weld Failure Non-HVL 8,400 564,472
32 9/25/2014 LAKESIDE CITY TX External Corrosion Crude Oil 5,376 560,500
33 9/30/2014 CHICO TX External Corrosion Crude Oil 420 560,500
34 7/15/2013 YORK ND Material/Weld Failure Crude Oil 84 527,970
35 8/12/2013 ERIE IL Material/Weld Failure HVL 772,800 524,262
36 7/25/2014 HAHNVILLE LA External Corrosion HVL 1 515,269
37 8/7/2011 HENRIETTA TX External Corrosion Non-HVL 5,502 502,075
38 11/20/2010 NEW WAVERLY TX Material/Weld Failure Crude Oil 4,200 467,880
39 11/1/2014 KINGFISHER OK Material/Weld Failure Crude Oil 630 424,000
40 2/8/2010 LAKE ARTHUR LA Material/Weld Failure Crude Oil 210 406,295
41 1/11/2010 TAFT TX Material/Weld Failure Non-HVL 126 381,589
42 1/22/2014 GARY TX External Corrosion Non-HVL 16,800 378,368
43 5/2/2013 KNOX ND Material/Weld Failure Crude Oil 63 366,175
44 7/22/2013 JACKSBORO TX Internal Corrosion Crude Oil 2,100 344,079
45 6/3/2010 GOLDSMITH TX External Corrosion HVL 193,956 324,974
46 2/15/2012 STERLING MI Material/Weld Failure Crude Oil 840 310,892
47 12/14/2011 PONCA CITY OK Material/Weld Failure Non-HVL 10,500 302,899
48 5/8/2013 LABADIEVILLE LA Material/Weld Failure HVL 42 291,144
49 2/20/2012 ABERDEEN SD Material/Weld Failure Non-HVL 21,000 276,010
50 2/8/2013 CHESTER TX Internal Corrosion Crude Oil 294 274,903
51 9/13/2012 FORSAN TX Material/Weld Failure HVL 281,400 273,585
52 10/5/2013 TYLER TX External Corrosion Crude Oil 1,260 271,046
53 5/10/2012 CHILDRESS TX External Corrosion Crude Oil 840 268,956
54 11/1/2010 WHITEWRIGHT TX External Corrosion HVL 10,122 267,401
55 12/6/2010 VAN TX External Corrosion Crude Oil 126 267,018
56 4/15/2014 TX External Corrosion Crude Oil 7,266 247,985
57 4/12/2013 COTULLA TX Internal Corrosion Crude Oil 676 247,639
58 7/22/2013 CLUTE TX Internal Corrosion Non-HVL 8 240,244
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
59 11/3/2012 External Corrosion Crude Oil 5 238,356
60 5/7/2013 GRAND FORKS ND Material/Weld Failure Crude Oil 42 235,574
61 3/30/2011 HABBERMAN ID External Corrosion Non-HVL 9,576 230,220
62 12/27/2011 KERMIT TX Material/Weld Failure HVL 137,886 228,623
63 1/2/2014 CARNERAS CA External Corrosion Crude Oil 18,480 223,357
64 12/20/2010 KINDER LA Material/Weld Failure Carbon Dioxide 2,948,034 219,644
65 7/1/2013 BRADGATE IA Material/Weld Failure HVL 1,063 213,437
66 3/21/2014 SNYDER TX Material/Weld Failure HVL 167,664 204,164
67 4/3/2010 GOWER MO Internal Corrosion Crude Oil 840 202,122
68 10/10/2012 CUSHING OK Internal Corrosion Crude Oil 3,150 200,553
69 7/12/2011 PATOKA IL Internal Corrosion Crude Oil 38 199,186
70 9/9/2013 BAY CITY TX Internal Corrosion Crude Oil 6,300 189,091
71 3/27/2012 GARRISON TX Material/Weld Failure HVL 4,200 184,755
72 2/13/2013 MT. VERNON MO External Corrosion Non-HVL 2,239 176,996
73 12/17/2012 GREENWOOD NE Material/Weld Failure HVL 1,000 176,374
74 7/23/2010 PICKRELL NE Material/Weld Failure HVL 20 174,268
75 9/15/2011 BLEIBLERVILLE TX Material/Weld Failure HVL 15 170,955
76 2/14/2011 BEAUMONT TX Material/Weld Failure Carbon Dioxide 1,813,661 169,247
77 2/21/2011 CUSHING OK Material/Weld Failure Crude Oil 25,200 168,964
78 2/6/2013 RANGER TX Internal Corrosion Crude Oil 1,050 166,922
79 12/4/2010 LIVINGSTON TX Internal Corrosion Crude Oil 3,150 165,915
80 3/10/2014 CUSHING OK Internal Corrosion Crude Oil 15,162 165,750
81 12/30/2011 PLAINVILLE KS Material/Weld Failure Crude Oil 6,300 165,725
82 2/17/2011 MEDFORD OK External Corrosion HVL 2,100 165,309
83 1/26/2013 LEEDS ND Material/Weld Failure Crude Oil 10 161,792
84 2/26/2013 CUSHING OK External Corrosion Crude Oil 420 161,758
85 6/1/2010 MCKITTRICK CA External Corrosion Crude Oil 21,336 160,211
86 6/29/2011 NEBRASKA CITY NE Material/Weld Failure Non-HVL 126 160,147
87 4/6/2013 LOCKHART MS Previous Damage Non-HVL 42 152,842
88 7/23/2011 EL DORADO KS External Corrosion Crude Oil 1,470 149,790
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
89 9/10/2014 ORLA TX External Corrosion Crude Oil 718 148,568
90 6/28/2010 STRAWN IL Internal Corrosion Non-HVL 126 144,190
91 12/11/2013 CELESTE TX External Corrosion Crude Oil 840 134,374
92 5/14/2012 CUSHING OK Material/Weld Failure Crude Oil 30 129,538
93 2/14/2013 BENTON KS Internal Corrosion HVL 840 127,961
94 2/9/2013 BRECKENRIDGE TX Internal Corrosion Crude Oil 630 120,018
95 11/16/2011 CUSHING OK Internal Corrosion Crude Oil 5,880 117,631
96 2/3/2013 BRECKENRIDGE TX Internal Corrosion Crude Oil 1,050 117,539
97 6/9/2011 MILFORD IA Previous Damage Non-HVL 168 113,351
98 10/25/2012 JACKSBORO TX Internal Corrosion Crude Oil 18,900 99,278
99 2/2/2014 ROLLING HILLS WY Material/Weld Failure HVL 70,980 98,668
100 11/9/2010 HAVEN KS Internal Corrosion Crude Oil 3,990 98,209
101 12/8/2014 STANTON TX Internal Corrosion Crude Oil 840 97,900
102 6/18/2011 CUSHING OK Internal Corrosion Crude Oil 798 81,403
103 2/14/2012 OK Internal Corrosion Crude Oil 4,200 77,723
104 1/9/2010 GALENA PARK TX Material/Weld Failure Non-HVL 1,470 75,192
105 5/20/2010 GORDON TX External Corrosion HVL 5,002 74,765
106 6/30/2010 LANGDON KS Material/Weld Failure HVL 84 72,791
107 11/15/2010 EARLY IA Material/Weld Failure HVL 362 72,021
108 10/15/2013 MS Material/Weld Failure Carbon Dioxide 4 71,768
109 5/19/2012 AMBOY MN Material/Weld Failure HVL 143 71,413
110 2/14/2011 WYNNEWOOD OK Internal Corrosion Crude Oil 3,276 70,611
111 11/6/2010 CHICO TX External Corrosion Crude Oil 840 69,532
112 6/10/2013 NM Material/Weld Failure Carbon Dioxide 873,726 68,892
113 7/13/2014 HOBBS NM Internal Corrosion Crude Oil 5,040 68,000
114 2/18/2013 PORT ARTHUR TX External Corrosion Non-HVL 42 67,284
115 12/10/2014 LOST HILLS CA Internal Corrosion Crude Oil 33 63,050
116 9/23/2013 FROST MN Material/Weld Failure HVL 690 59,373
117 3/18/2010 CUSHING OK External Corrosion Crude Oil 294 57,676
118 2/27/2014 CUSHING OK Internal Corrosion Crude Oil 63 56,650
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
119 4/11/2012 STRAWN IL Internal Corrosion Non-HVL 1,749 54,924
120 12/6/2011 NEDERLAND TX Material/Weld Failure Crude Oil 1,302 54,913
121 5/10/2010 HOBBS NM External Corrosion Crude Oil 84 54,579
122 7/24/2011 MCCAMEY TX Internal Corrosion Crude Oil 5,166 52,590
123 4/27/2011 RINGGOLD TX Internal Corrosion Crude Oil 336 52,501
124 11/13/2011 HERMELEIGH TX Material/Weld Failure Crude Oil 3,780 51,953
125 9/23/2013 BRADGATE IA Material/Weld Failure HVL 190 51,170
126 5/18/2013 DECATUR NE Material/Weld Failure HVL 101 51,021
127 11/3/2014 GRAHAM TX Internal Corrosion Crude Oil 42 50,080
128 2/24/2014 CLARKSON KY Internal Corrosion Crude Oil 42 48,200
129 7/29/2010 HAVEN KS Internal Corrosion Crude Oil 840 48,063
130 1/6/2011 TX External Corrosion HVL 71 47,568
131 6/20/2011 WINK TX Internal Corrosion Crude Oil 11,550 46,778
132 9/18/2012 MCCAMEY TX Internal Corrosion Crude Oil 420 45,598
133 6/15/2012 EL DORADO KS Internal Corrosion Crude Oil 2,520 45,307
134 9/9/2012 POCAHONTAS IA Material/Weld Failure HVL 2,295 44,037
135 3/15/2011 OK Material/Weld Failure HVL 42 43,342
136 9/27/2013 KALKASKA MI Internal Corrosion Crude Oil 237 43,218
137 12/1/2011 NO TREES TX External Corrosion Non-HVL 210 42,669
138 11/2/2013 CUSHING OK External Corrosion Crude Oil 95 42,460
139 11/20/2012 LYSITE WY Internal Corrosion Crude Oil 315 42,074
140 2/21/2014 LONGVIEW TX Internal Corrosion Crude Oil 630 41,885
141 3/20/2012 CASS LAKE MN Material/Weld Failure Crude Oil 1 41,452
142 9/20/2011 WORLAND WY Internal Corrosion Crude Oil 4,032 41,247
143 9/5/2012 DENHART IA Material/Weld Failure HVL 369 39,109
144 4/7/2010 WALNUT SPRINGS TX Material/Weld Failure Non-HVL 30 39,081
145 9/4/2011 BORGER TX Internal Corrosion Crude Oil 197 38,378
146 1/2/2013 PADACUH TX External Corrosion Crude Oil 84 37,979
147 2/7/2013 CHESTER TX Internal Corrosion Crude Oil 126 37,756
148 5/23/2013 BARNESVILLE MN Material/Weld Failure Non-HVL 5 37,497
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Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
149 11/23/2013 BEAVER OK Material/Weld Failure Carbon Dioxide 27,040 37,437
150 7/27/2011 OK Material/Weld Failure HVL 10 36,875
151 4/19/2013 CUSHING OK External Corrosion Crude Oil 210 36,077
152 7/1/2014 ENID OK Material/Weld Failure HVL 176 36,000
153 4/28/2010 SCHALLER IA Material/Weld Failure HVL 17 34,210
154 2/21/2014 HERMLEIGH TX Internal Corrosion Crude Oil 504 33,976
155 11/27/2010 MILLERSBURG IA Material/Weld Failure HVL 97 33,121
156 1/13/2010 GALENA PARK TX Material/Weld Failure Non-HVL 252 32,581
157 2/21/2014 DAISETTA TX Material/Weld Failure HVL 23 32,500
158 1/14/2011 CUSHING OK Internal Corrosion Crude Oil 84 31,818
159 7/4/2010 DRUMRIGHT OK Internal Corrosion Crude Oil 42 31,413
160 10/23/2010 SANTO TX Material/Weld Failure HVL 260 31,134
161 12/21/2010 GENEVA NE External Corrosion Non-HVL 75 30,720
162 10/3/2011 TORRANCE CA External Corrosion Crude Oil 1,722 30,659
163 8/19/2010 ST. JAMES LA Internal Corrosion Crude Oil 25 30,440
164 4/24/2014 BEGGS OK Internal Corrosion Crude Oil 126 30,296
165 9/23/2011 OLNEY TX External Corrosion Crude Oil 21 29,663
166 7/13/2011 WORTHAM TX Internal Corrosion Crude Oil 2,940 29,015
167 2/26/2014 OK External Corrosion Crude Oil 42 29,000
168 2/22/2010 BIG SPRING TX External Corrosion HVL 4,914 28,688
169 9/21/2012 HERMLEIGH TX External Corrosion Crude Oil 20 27,507
170 9/1/2011 LONG BEACH CA External Corrosion Crude Oil 20 27,393
171 10/19/2011 CLAUDE TX Material/Weld Failure HVL 15 26,413
172 1/23/2013 ADDINGTON OK Material/Weld Failure Crude Oil 126 25,704
173 7/23/2014 External Corrosion Crude Oil 63 25,149
174 1/11/2012 HULL TX Internal Corrosion Crude Oil 84 23,969
175 6/25/2010 HERMLEIGH TX Internal Corrosion Crude Oil 84 23,938
176 12/5/2010 HERMLEIGH TX Internal Corrosion Crude Oil 252 22,964
177 1/17/2013 EL DORADO AR Material/Weld Failure Crude Oil 1,310 22,599
178 8/20/2012 WHITE OAK TX Internal Corrosion Crude Oil 210 22,488
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Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
179 4/14/2011 OK Material/Weld Failure HVL 60 22,241
180 9/27/2013 KALKASKA MI Internal Corrosion Crude Oil 103 22,161
181 2/5/2013 GOLDSMITH TX External Corrosion Crude Oil 357 21,225
182 10/23/2013 ABILENE TX External Corrosion HVL 336 20,702
183 9/16/2010 ANSON TX Material/Weld Failure Crude Oil 21 20,149
184 11/14/2013 EDMOND OK Internal Corrosion Crude Oil 294 19,985
185 7/7/2012 KURTEN TX External Corrosion Crude Oil 84 18,821
186 2/21/2010 MCCAMEY TX Internal Corrosion Crude Oil 378 18,675
187 7/12/2012 KURTEN TX External Corrosion Crude Oil 5 18,654
188 10/3/2011 MIDKIFF TX External Corrosion HVL 420 18,437
189 3/20/2010 METTLER CA Internal Corrosion Crude Oil 10,080 17,944
190 11/2/2012 CROWVILLE LA Internal Corrosion Crude Oil 63 17,824
191 11/23/2012 GUERNSEY WY Internal Corrosion Crude Oil 840 16,063
192 7/1/2014 STINNETT TX External Corrosion Carbon Dioxide 155,148 16,000
193 3/2/2012 HULL TX Internal Corrosion Crude Oil 5 15,557
194 9/25/2014 SNYDER TX Previous Damage Crude Oil 42 15,090
195 10/6/2014 GOLDSMITH TX Internal Corrosion Crude Oil 18 15,050
196 2/24/2014 RURAL OK External Corrosion Crude Oil 210 15,000
197 5/13/2014 MS Internal Corrosion Crude Oil 168 14,204
198 5/23/2012 EDMOND OK Internal Corrosion Crude Oil 210 13,140
199 8/1/2011 BAKERSFIELD CA External Corrosion Crude Oil 84 12,906
200 8/15/2012 SOUR LAKE TX External Corrosion Crude Oil 126 12,905
201 4/19/2013 OK Internal Corrosion Crude Oil 126 12,623
202 11/12/2012 SARATOGA TX Internal Corrosion Crude Oil 21 12,478
203 7/27/2014 HOBBS NM Internal Corrosion Crude Oil 336 12,000
204 8/5/2010 CRANE TX Internal Corrosion Crude Oil 189 11,796
205 8/20/2010 SHERWOOD ND Internal Corrosion Crude Oil 16 11,776
206 5/20/2010 HUDSON KS Internal Corrosion Crude Oil 5 11,762
207 8/31/2011 PRICE TX Internal Corrosion Crude Oil 84 11,488
208 4/4/2011 MCCAMEY TX Internal Corrosion Crude Oil 168 11,484
Page A-7
Econometrica, Inc. October 1, 2015

<<<PAGE 97>>>

Regulatory Impact Analysis: Hazardous Liquid Pipelines 1027-002/DTPH56-09-F-000012
Total
Total
Incident
Date City State Cause Commodity
Type
Reported
Release
Costs
(Gallons)
(2014 $)
209 6/10/2011 RINGLING OK Internal Corrosion Crude Oil 10 11,108
210 9/18/2012 OLNEY TX External Corrosion Crude Oil 42 10,985
211 6/7/2010 GRENORA ND Material/Weld Failure Crude Oil 42 10,755
212 7/12/2010 LONGVIEW TX Internal Corrosion Crude Oil 20 10,718
213 5/23/2010 COLORADO CITY TX Internal Corrosion Crude Oil 168 10,643
214 4/3/2013 MCCAMEY TX Internal Corrosion Crude Oil 42 10,587
215 4/4/2012 MIDLAND TX Internal Corrosion Crude Oil 126 10,570
216 10/22/2013 BILLINGS OK External Corrosion Crude Oil 294 10,180
217 4/28/2011 MIDLAND TX External Corrosion Crude Oil 84 9,956
218 10/21/2014 MIDLAND TX Internal Corrosion Crude Oil 168 7,900
219 8/15/2012 HOBBS NM Internal Corrosion Crude Oil 168 7,669
220 4/20/2011 FREEPORT TX Internal Corrosion Crude Oil 42 7,480
221 10/7/2011 HOOKER OK Internal Corrosion Crude Oil 714 6,406
222 4/19/2012 MARCIOPA CA Internal Corrosion Crude Oil 113 6,249
223 9/1/2014 JAL NM Internal Corrosion Crude Oil 42 5,600
224 8/12/2011 HUDSON KS Internal Corrosion Crude Oil 126 5,373
225 7/9/2011 CUSHING OK Internal Corrosion Crude Oil 25 5,320
226 7/19/2013 WICHITA FALLS TX Internal Corrosion Crude Oil 168 4,581
227 5/28/2014 FREEMAN MO External Corrosion Crude Oil 30 4,580
228 2/27/2012 MAYSVILLE OK Internal Corrosion Crude Oil 84 4,407
229 9/3/2010 HUGOTON KS Internal Corrosion Crude Oil 84 4,400
230 1/15/2010 ELLIS KS Internal Corrosion Crude Oil 210 4,144
231 6/11/2012 JONES CREEK_ TX TX Material/Weld Failure Crude Oil 11 3,653
232 9/4/2014 MINCO OK Material/Weld Failure HVL 143 3,650
233 6/13/2012 WILSON OK External Corrosion Crude Oil 20 3,368
234 6/20/2012 LONGVIEW TX Internal Corrosion Crude Oil 5 3,015
235 12/19/2012 RINGGOLD TX Internal Corrosion Crude Oil 42 2,985
236 6/18/2011 HERMLIEGH TX Internal Corrosion Crude Oil 42 1,675
237 12/6/2010 SEMINOLE TX Material/Weld Failure HVL 109 1,121
238 9/4/2013 ALEX OK Internal Corrosion Crude Oil 42 204
Page A-8
Econometrica, Inc. October 1, 2015

## Provenance

- Official: Yes
- Source: <https://downloads.regulations.gov/PHMSA-2010-0229-0037/attachment_1.pdf>
- Source ID: `regulations-gov`
- SHA-256: `8f366160306be84811af49b881f4726b0b472e8d3aa45904b76587a35f307f77`
- Retrieved: 2026-08-20T02:22:46.679Z
- Exported: 2026-08-25T04:02:56.616Z
- Document slug: `regulations-gov-attachment-0900006481ca7cda`

### Source metadata

```json
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  "parentDocumentId": "regulations-gov-document-phmsa-2010-0229-0037",
  "regulationsGovDocumentId": "PHMSA-2010-0229-0037",
  "docketId": "PHMSA-2010-0229",
  "attachmentId": "0900006481ca7cda",
  "format": "pdf",
  "authorshipClass": "agency_authored",
  "rightsClass": "federal_work",
  "ingestionDecision": "ingest",
  "decisionBasis": [
    "organization:U.S. DOT/PHMSA",
    "title:U.S. DOT/PHMSA - Regulatory Impact Analysis (RIA)"
  ],
  "summaryEligibility": "eligible",
  "jurisdiction": "US"
}
```
