# FLINT HILLS RESOURCES PINE BEND, LLC — Notice of Probable Violation

- **operation:** document
- **citation:** CPF 320165011
- **title:** FLINT HILLS RESOURCES PINE BEND, LLC — Notice of Probable Violation
- **source type:** enforcement
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** historical
- **official:** true
- **published on:** 2016-12-15
- **effective on:** Not available
- **summary:** CLOSED notice of probable violation citing 195.132(b)(3), 195.264(b)(1).
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- **markdown:** https://regulus.evalyn.ai/document/phmsa-enforcement-320165011.md
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- **source url:** https://primis.phmsa.dot.gov/enforcement-data/case/320165011
**body:**

Notice of Probable Violation involving FLINT HILLS RESOURCES PINE BEND, LLC. PHMSA's enforcement data identifies the cited regulations as 195.132(b)(3),  195.264(b)(1). The case was opened on 2016-12-15 and is reported as closed as of 2019-06-26. Proposed civil penalty: $13,800. Open the official case record for notices, responses, orders, and the latest status.

Official case documents:

320165011_NOPV PCP PCO_12152016.pdf: https://primis.phmsa.dot.gov/enforcement-documents/320165011/320165011_NOPV%20PCP%20PCO_12152016.pdf

320165011_NOVP PCP PCO_12152016_text.pdf: https://primis.phmsa.dot.gov/enforcement-documents/320165011/320165011_NOVP%20PCP%20PCO_12152016_text.pdf

320165011_Operator Amended Response To Notice_08302017.pdf: https://primis.phmsa.dot.gov/enforcement-documents/320165011/320165011_Operator%20Amended%20Response%20To%20Notice_08302017.pdf

320165011_Operator Response to Notice_03162017.pdf: https://primis.phmsa.dot.gov/enforcement-documents/320165011/320165011_Operator%20Response%20to%20Notice_03162017.pdf

320165011_Region Withdrawal of Notice Letter_06262019.pdf: https://primis.phmsa.dot.gov/enforcement-documents/320165011/320165011_Region%20Withdrawal%20of%20Notice%20Letter_06262019.pdf

320165011_Region Withdrawal of Notice Letter_06262019_text.pdf: https://primis.phmsa.dot.gov/enforcement-documents/320165011/320165011_Region%20Withdrawal%20of%20Notice%20Letter_06262019_text.pdf

320165011_Region Withdrawal of Notice Letter_06262019_text.pdf

WITHDRAWAL of NOTICE LETTER
CERTIFIED MAIL - RETURN RECEIPT REQUESTED
June 26, 2019
Mr. Randy Lenz
Senior Vice President, Operations
Flint Hills Resources, LLC
PO Box 64596
Saint Paul, MN 55164
CPF 3-2016-5011
Dear Mr. Lenz:
On December 15, 2016, Flint Hills Resources Pine Bend, LLC (FHR) was issued a Notice of
Violation letter for the case number referenced above (Notice). This Notice cited FHR for
alleged violations of 49 CFR §§ 195.132(b)(3) and §195.264(b)(1) related to the construction
of a breakout tank located in Milwaukee, Wisconsin. Following issuance of the Notice, FHR
and PHMSA, Central Region engaged in consultations regarding the matter.
This letter is to inform you that PHMSA, Central Region hereby withdraws the Notice without
prejudice. PHMSA is not pursuing the Notice further because FHR has taken actions to comply
with the Proposed Compliance Order and therefore, has addressed further safety concerns raised
in the Notice. This case is now closed.
Sincerely,
Allan C. Beshore
Director, Central Region, OPS
Pipeline and Hazardous Materials Safety Administration

320165011_NOPV PCP PCO_12152016.pdf

of Transportation
U.S. Department
901 Locust Street, Suite 462
Kansas City, Missouri 64106-2641
Pipeline and Hazardous Materials
Safety Administration
NOTICE OF PROBABLE VIOLATION
PROPOSED CIVIL PENALTY
and
PROPOSED COMPLIANCE ORDER
CERTIFIED MAIL - RETURN RECEIPT REQUESTED
December 15, 2016
Mr. Randy Lentz
Vice President
Flint Hills Resources Pine Bend, LLC
4111 East 37' Street North
Wichita, KS 67220
CPF 3-2016-5011
Dear Mr. Lentz:
On October 7 and 8, 2014, a representative of the Pipeline and Hazardous Materials Safety
Flint Hills Resources Pine Bend, LLC (FHR) facilities at Waupun and Milwaukee, Wisconsin.
Administration (PHMSA) pursuant to Chapter 601 of 49 United States Code inspected your
As a result of the inspection, it appears that you have committed probable violations of the
Pipeline Safety Regulations, Title 49, Code of Federal Regulations. The items inspected and
the probable violations are:
1) §195.132 Aboveground breakout tank.
(b) For aboveground breakout tank first placed in service after October 2, 2000,
compliance with paragraph (a) of this section requires one of the following:



(3) Vertical, cylindrical, welded steel tanks with internal pressures at the tank top
approximating atmospheric pressures (i.e., internal vapor space pressures not
greater than 2.5 psig (17.2 kPa), or not greater than the pressure developed by the
weight of the tank roof must be designed and constructed in accordance with API
Std 650 (incorporated by reference, see § 195.3).
FHR failed to adequately follow the requirements of API 650 for breakout tank number 541,
located at the Milwaukee facility. Tank 541 was constructed in 2013 and did not meet the
API Standard 650 requirements for peaking and banding at weld joints. API Standard 650,
Section 7.5.4 Local Deviations, specifies that peaking deviations at vertical weld joints shall
not exceed 13 mm (1/2 in.). API 650 also specifies that banding deviations at horizontal weld
joints shall not exceed 13 mm (1/2 in.). During construction three shell plates were removed
and reinstalled. There is no documentation that the tank was inspected for peaking and
banding other than a certification letter from Landmark stating that tank number 541 was
constructed per API 650.
During PHMSA's inspection, peaking and banding was observed that exceeded the API 650
maximums. FHR performed additional studies on the tank, and the findings showed 100's of
feet of peaking and banding that exceeds the API 650 maximums. As a result of PHSMA's
observations, FHR also commissioned a fitness-for-service evaluation, and the report states
that the tank would be fit-for-service assuming there are no crack-like flaws in the welds or no
locally thin areas, blisters, grooves or cracks in the deformed areas in the parent metal
adjacent to the welds. FHR has not examined the tank for these types of defects.
2) §195.264 Impoundment, protection against entry, normal/emergency venting or
pressure/vacuum relief for aboveground breakout tanks.
(b) After October 2, 2000, compliance with paragraph (a) of this section requires the
following for the aboveground breakout tanks specified:
(1) For tanks built to API Spec 12F, API Std 620, and others (such as API Std 650
(or its predecessor Standard 12C)), the installation of impoundment must be in
accordance with the following sections of NFPA- 30 (incorporated by reference, see
$195.3);
(i) Impoundment around a breakout tank must be installed in accordance with
section 22.11.2; and
(ii) Impoundment by drainage to a remote impounding area must be installed in
accordance with section 22.11.1.
2



For tank number 541, constructed in 2013, FHR did not install impoundment in accordance
with NFPA 30 (incorporated by reference). Specifically, the drainage route was not located
so that if the liquid in the drainage system where ignited, tanks and piping would not be
exposed to the fire. In addition, the drainage route does not slope away at a 1% grade from
tanks for at least 50 feet.
Proposed Civil Penalty
Under 49 United States Code, § 60122, you are subject to a civil penalty not to exceed
$205,638 per violation per day the violation persists up to a maximum of $2,056,380 for a
related series of violations. For violations occurring between January 4, 2012 to August 1,
2016, the maximum penalty may not exceed $200.000 per violation per day, with a maximum
penalty not to exceed $2,000,000 for a related series of violations. For violations occurring
prior to January 4, 2012, the maximum penalty may not exceed $100,000 per violation per
day, with a maximum penalty not to exceed $1,000,000 for related series of violations. The
Compliance Officer has reviewed the circumstances and supporting documentation involved
in the above probable violations and has recommended that you be preliminarily assessed a
civil penalty of $13,800 as follows:
Item number
PENALTY
$13,800
Proposed Compliance Order
With respect to items 1 and 2 pursuant to 49 United States Code § 60118, the Pipeline and
Hazardous Materials Safety Administration proposes to issue a Compliance Order to FHR.
Please refer to the Proposed Compliance Order, which is enclosed and made a part of this
Notice.
response to this Notice
Enclosed as part of this Notice is a document entitled Response Options for Pipeline
Operators in Compliance Proceedings. Please refer to this document and note the response
options. Be advised that all material you submit in response to this enforcement action is
subject to being made publicly available. If you believe that any portion of your responsive
material qualifies for confidential treatment under 5 U.S.C. 552(b), along with the complete
original document you must provide a second copy of the document with the portions you
believe qualify for confidential treatment redacted and an explanation of why you believe the
redacted information qualifies for confidential treatment under 5 U.S.C. 552(b). If you do not
respond within 30 days of receipt of this Notice, this constitutes a waiver of your right to
contest the allegations in this Notice and authorizes the Associate Administrator for Pipeline
Safety to find facts as alleged in this Notice without further notice to you and to issue a Final
Order.
3



In your correspondence on this matter, please refer to CPF 3-2016-5011 and for each
document you submit, please provide a copy in electronic format whenever possible.
Sincerely,
Alle (Salee
Allan C. Beshore
Director, Central Region, OPS
Pipeline and Hazardous Materials Safety Administration
Enclosures: Proposed Compliance Order
Response Options for Pipeline Operators in Compliance Proceedings



PROPOSED COMPLIANCE ORDER
Pursuant to 49 United States Code § 60118, the Pipeline and Hazardous Materials Safety
ncorporating the following remedial requirements to ensure the compliance of Duke Energ
Administration (PHMSA) proposes to issue to Duke Energy a Compliance Orde:
with the pipeline safety regulations:
1. In regard to Item Number 1 of the Notice pertaining to construction deficiencies, FHR shall
inspect the tank to confirm the assumptions for safe operation that were used in the TDV SUD
a) For the peaking and banding areas shown in TDV SUD report "3.1 Weld Deviations Analysis
parent metal adjacent to the welds within the deformed areas; and no locally thin areas,
Map", FHR shall inspect these areas to assure there are no crack-like flaws in the welds or
blisters, grooves, or cracks; and no supplemental loadings.
b) For the areas of interest shown in TDV SUD report "3.2 Measured Areas of Interest", FHR
shall inspect these areas to assure there are no crack-like flaws in the welds or parent metal
adjacent to the welds within the deformed areas; and no locally thin areas, blisters, grooves or
cracks; and no supplemental loadings.
Within 30 days of issuance of the final order, FHR shall submit a plan and schedule to have
inspection documentation within 30 davs of completion of the inspection.
the inspection completed within one year of issuance of the final order. FHR shall submit
2. In regard to Item Number 2 of the Notice pertaining to impoundment. FHR shall grade the
impoundment area so that the slope is at least 1% away from tanks for at least 50 feet or up to
manner that will avoid tanks and piping at a distance that meets the above criteria. Grading
the dike base per NFPA 30. Remote impounding routes shall transport the product in a
and other measures shall be complete within one year of the issuance of the final order.
Within 30 days of completion of the work, FHR shall submit documentation showing the
completed work meets impoundment requirements.
3. It is requested that FHR maintain documentation of the safety improvement costs associated
with fulfilling this Compliance Order and submit the total to Allan C. Beshore, Director, OPS
Central Region, Pipeline and Hazardous Materials Safety Administration. It is requested that
these costs be reported in two categories: 1) total cost associated with preparation/revision of
additions and other changes to pipeline infrastructure.
plans, procedures, studies and analyses, and 2) total cost associated with replacements,



Response Options for Pipeline Operators in Enforcement Proceedings
The provisions of 49 C.F.R. Part 190, Subpart B (§$ 190.201-190.243) govern response options
to enforcement actions initiated by a Regional Director, Pipeline and Hazardous Materials Safety
Administration (PHMSA). You are advised to consult Subpart B for further information
regarding your rights and responsibilities in such proceedings.
Be advised that all material submitted by a respondent in response to an enforcement action is
subject to being made publicly available. If you believe that any portion of your responsive
material qualifies for confidential treatment under 5 U.S.C. 552(b), along with the complete
original document you must provide a second copy of the document with the portions you
believe qualify for confidential treatment redacted and an explanation of why you believe the
redacted information qualifies for confidential treatment under 5 U.S.C. 552(b).
I.
Procedures for Responding to a NOTICE OF PROBABLE VIOLATION:
Within 30 days of receipt of a Notice of Probable Violation, the respondent shall respond
to the Regional Director who issued the Notice in the following way:
a. When the Notice contains a PROPOSED CIVIL PENALTY* -
1. If you are not contesting any violations alleged in the Notice, pay the
proposed civil penalty and advise the Regional Director of the payment.
This authorizes PHMSA to issue an order making findings of violation
and upon confirmation that the payment has been received PHMSA will
close the case (subject to any outstanding compliance order). Payment
terms are outlined below;
2. If you are not contesting any violations alleged in the Notice but wish to
submit written explanations, information, including the effect of the
proposed civil penalty on your ability to continue in business, or other
materials you believe warrant mitigation of the civil penalty, you may
submit such materials. This authorizes PHMSA to make findings and to
issue a Final Order. PHMSA will consider your submission in deciding
whether to reduce or eliminate the penalty amount proposed in the Notice.
Under 49 United States Code, § 60122, you are subject to a civil penalty
maximum of $2,056,380 for a related series of violations. For violations
not to exceed $205,638 per violation per day the violation persists up to a
occurring prior to August 1, 2016, the maximum civil penalty may not
exceed $200,000 per violation per day, with a maximum penalty not to
exceed $2,000,000 for a related series of violations. Refer to 49 C.F.R. §
190.225 for assessment considerations upon which civil penalties are
based;
Revision August 2, 2016
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If you are contesting one or more of the items in the Notice but are not
requesting an oral hearing, submit a written response to the allegations
and/or seek elimination or mitigation of the proposed civil penalty; or
Request a hearing as described below to contest the allegations and/or
proposed assessment of a civil penalty.
b.
When the Notice contains a PROPOSED COMPLIANCE ORDER* -
If you are not contesting the proposed compliance order and the alleged
violations associated with it, notify the Regional Director that you intend
to take the actions in the proposed compliance order;
2.
If you are not contesting the compliance order but wish to submit written
explanations, information, or other materials you believe warrant
modification of the proposed compliance order in whole or in part, or you
seek clarification of the terms of the proposed compliance order, you may
submit such materials. This authorizes PHMSA to make findings and
issue a compliance order;
If you are contesting the proposed compliance order but are not requesting
an oral hearing, submit written explanations, information, or other
materials in answer to the allegations in the Notice and stating your
reasons for objecting to the proposed compliance order items in whole or
in part; or
Request a hearing as described below to contest the allegations and/or
proposed compliance order items.
c.
When the Notice contains a WARNING ITEM -
No written response is required. The respondent is warned that if it does not
take appropriate action to correct these items, enforcement action will be
taken if a subsequent inspection reveals a violation.
* Failure of the respondent to respond to the Notice within 30 days of receipt
constitutes a waiver of the right to contest the allegations in the Notice and authorizes
the Associate Administrator for Pipeline Safety to find facts as alleged in the Notice
without further notice to the respondent and to issue a Final Order.
Revision August 2, 2016
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II. Procedures for Responding to a NOTICE OF AMENDMENT*-.
Within 30 days of receipt of a Notice of Amendment, the respondent shall respond to the
Regional Director who issued the Notice in the following way:
a.
If you are not contesting the Notice, notify the Regional Director of your plans
to address the inadequacies identified in the Notice and/or submit copies of
your amended procedures;
b.
If you are not contesting the Notice but wish to submit written explanations,
information, or other materials you believe warrant modification of the Notice
of Amendment in whole or in part, or you seek clarification of the terms of the
Notice of Amendment, you may submit such materials. This authorizes
PHMSA to make findings and issue an Order Directing Amendment;
c. If you are contesting the Notice of Amendment but are not requesting an oral
hearing, submit written explanations, information, or other materials in answer
to the allegations in the Notice and stating your reasons for objecting to the
Notice of Amendment items in whole or in part; or
d. Request a hearing as described below to contest the allegations in the Notice.
* Failure of the respondent to respond to the Notice within 30 days of receipt
constitutes a waiver of the right to contest the allegations in the Notice and authorizes
the Associate Administrator for Pipeline Safety to find facts as alleged in the Notice
without further notice to the respondent and to issue a Final Order.
III. Procedure for Requesting a Hearing
A request for a hearing must be in writing and accompanied by a statement of the issues
that the respondent intends to raise at the hearing. The issues may relate to the regulatory
requirement or factual basis for the allegations, to the proposed compliance order, or to
the proposed civil penalty amount. Refer to 49 C.F.R. § 190.225 for assessment
considerations upon which civil penalties are based. A respondent's failure to specify an
issue may result in waiver of the right to raise that issue at the hearing. The respondent's
request must also indicate whether or not respondent will be represented by counsel at the
hearing. Failure to request a hearing in writing within 30 days of receipt of a Notice
waives the right to a hearing. In addition, if the amount of the proposed civil penalty or
the proposed corrective action is less than $25,000, the hearing will be held by telephone,
unless the respondent submits a written request for an in-person hearing. Complete
hearing procedures can be found at 49 C.F.R. § 190.211.
Revision August 2, 2016
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IV.
Extensions of Time
An extension of time to prepare an appropriate response to a Notice may be granted, at
the agency's discretion, following submittal of a written request to the Regional Director.
The request must indicate the amount of time needed and the reasons for the extension.
The request must be submitted within 30 days of receipt of the Notice.
V.
Case File
Case file documents are available to the respondent of enforcement proceedings per 49
C.F.R. § 190.209. Documents in the case file are provided upon request, if prepared.
VI.
Freedom of Information Act
Any material provided to PHMSA by the respondent, and materials prepared by PHMSA
including the Notice and any order issued in this case, may be considered public
information and subject to disclosure under the Freedom of Information Act (FOIA). If
you believe the information you are providing is security sensitive, privileged,
confidential or may cause your company competitive disadvantages, please clearly
identify the material and provide justification why you believe the documents, or portions
of a document, qualify for confidential treatment under 5 U.S.C. 552(b). If we receive a
request for your material, we will notify you if PHMSA, after reviewing the materials and
your provided justification, determines that withholding the materials does not meet any
exemption provided under the FOIA. You may appeal the agency's decision to release
material under the FOIA at that time. Your appeal will stay the release of those materials
until a final decision is made.
VII.
The Rights of Small Entities to Enforcement Fairness and Policy Against Retaliation
The Department of Transportation has a policy regarding the rights of small entities to
regulatory enforcement fairness and an explicit policy against retaliation for exercising
these rights. Our objective is to ensure a fair regulatory enforcement environment. The
US Small Business Administration provides standards for small business classifications
for Pipeline Transportation in the North American Industry Classification System Codes
(NAICS). If you are a small business and would like PHMSA to consider your
classification as such in this enforcement action, please respond accordingly. Moreover,
if you feel you have been treated unfairly or unprofessionally, you may contact the
PHMSA Office of Chief Counsel. You also have the right to contact the Small Business
Administration's National Ombudsman at 1-888-REGFAIR or www.sba.gov/ombudsman
regarding the fairness of the compliance and enforcement activities of this agency.
The Department of Transportation strictly forbids retaliatory acts by its employees. As
such, you should feel confident that you will not be penalized for expressing your
concerns about compliance and enforcement activities.
Revision August 2, 2016
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VIII.
Small Business Regulatory Enforcement Fairness Act Information
The Small Business and Agricultural Regulatory Enforcement Ombudsman and 10
Regional Fairness Boards were established to receive comments from small businesses
about federal agency enforcement actions. The Ombudsman will annually evaluate the
enforcement activities and rate each agency's responsiveness to small business. If you
wish to comment on the enforcement actions of the Pipeline and Hazardous Materials
Safety Administration, call 1-888-REG-FAIR (1-888-734-3247) or go to
http://www.sba.gov/ombudsman/dsp_faq.html.
IX.
Payment Instructions
Civil Penalty Payments of Less Than $10,000
Payment of a civil penalty of less than $10,000 proposed or assessed, under Subpart B of
Part 190 of the Pipeline Safety Regulations can be made by certified check, money order
or wire transfer. Payment by certified check or money order (containing the CPF Number
for this case) should be made payable to the "Department of Transportation" and should
be sent to:
Federal Aviation Administration
Mike Monroney Aeronautical Center
Financial Operations Division (AMK-325) P.O. Box 269039
Oklahoma City, OK 73125-4915
Wire transfer payments of less than $10,000 may be made through the Federal Reserve
Communications System (Fedwire) to the account of the U.S. Treasury. Detailed
instructions are provided below. Questions concerning wire transfer should be directed to
the Financial Operations Division at (405) 954-8845, or at the above address.
Civil Penalty Payments of $10,000 or more
Payment of a civil penalty of $10,000 or more proposed or assessed under Subpart B of
Part 190 of the Pipeline Safety Regulations must be made wire transfer (49 C.F.R. §
89.21 (b)(3)), through the Federal Reserve Communications System (Fedwire) to the
account of the U.S. Treasury. Detailed instructions are provided below. Questions
concerning wire transfers should be directed to the Financial Operations Division at
(405) 954-8845, or at the above address.
Revision August 2, 2016
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INSTRUCTIONS FOR ELECTRONIC FUND TRANSFERS
(1) RECEIVER ABA NO.
(2) TYPE/SUB-TYPE
021030004
(Provided by sending bank)
(3) SENDING BANK ABA NO.
(4) SENDING BANK REF NO.
(Provided by sending bank)
(Provided by sending bank)
(5) AMOUNT
(6) SENDING BANK NAME
(Provided by sending bank)
(7) RECEIVER NAME
(8) PRODUCT CODE
TREAS NYC
(Normally CTR, or as provided by sending bank)
(9) BENEFICIAL (BNE) = AGENCY (10) REASONS FOR PAYMENT
LOCATION CODE 69140001
Example: PHMSA - CPF # / Ticket Number/Pipeline
Assessment number
INSTRUCTIONS: You, as sender of the wire transfer, must provide the sending bank with the
information for blocks (1), (5), (7), (9), and (10). The information provided in Blocks (1), (7)
and (9) are constant and remain the same for all wire transfers to the Pipeline and Hazardous
Materials Safety Administration, Department of Transportation.
Block #1 - RECEIVER ABA NO. - "021030004". Ensure the sending bank enters this 9-digit
identification number; it represents the routing symbol for the U.S. Treasury at the Federal
Reserve Bank in New York.
Block #5 - AMOUNT - You as the sender provide the amount of the transfer. Please be sure the
transfer amount is punctuated with commas and a decimal point. EXAMPLE: $10,000.00
Block #7 - RECEIVER NAME - "TREAS NYC". Ensure the sending bank enters this
abbreviation. It must be used for all wire transfers to the Treasury Department.
Block #9 - BENEFICIAL - AGENCY LOCATION CODE - "69140001". Ensure the sending
bank enters this information. This is the Agency Location Code for the Pipeline and Hazardous
Materials Safety Administration, Department of Transportation.
Block #10 - REASON FOR PAYMENT - "AC-payment for PHMSA Case # / To ensure your
wire transfer is credited properly, enter the case number/ticket number or Pipeline Assessment
number, and country."
NOTE: A wire transfer must comply with the format and instructions or the Department cannot
accept the wire transfer. You as the sender can assist this process by notifying the Financial
Operations Division (405) 954-8845 at the time you send the wire transfer.
Revision August 2, 2016
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320165011_NOVP PCP PCO_12152016_text.pdf

NOTICE OF PROBABLE VIOLATION
PROPOSED CIVIL PENALTY
and
PROPOSED COMPLIANCE ORDER
CERTIFIED MAIL - RETURN RECEIPT REQUESTED
December 15, 2016
Mr. Randy Lentz
Vice President
Flint Hills Resources Pine Bend, LLC
4111 East 37th Street North
Wichita, KS 67220
CPF 3-2016-5011
Dear Mr. Lentz:
On October 7 and 8, 2014, a representative of the Pipeline and Hazardous Materials Safety
Administration (PHMSA) pursuant to Chapter 601 of 49 United States Code inspected your
Flint Hills Resources Pine Bend, LLC (FHR) facilities at Waupun and Milwaukee, Wisconsin.
As a result of the inspection, it appears that you have committed probable violations of the
Pipeline Safety Regulations, Title 49, Code of Federal Regulations. The items inspected and
the probable violations are:
1) §195.132 Aboveground breakout tank.
(b) For aboveground breakout tank first placed in service after October 2, 2000,
compliance with paragraph (a) of this section requires one of the following:



(3) Vertical, cylindrical, welded steel tanks with internal pressures at the tank top
approximating atmospheric pressures (i.e., internal vapor space pressures not
greater than 2.5 psig (17.2 kPa), or not greater than the pressure developed by the
weight of the tank roof) must be designed and constructed in accordance with API
Std 650 (incorporated by reference, see § 195.3).
FHR failed to adequately follow the requirements of API 650 for breakout tank number 541,
located at the Milwaukee facility. Tank 541 was constructed in 2013 and did not meet the
API Standard 650 requirements for peaking and banding at weld joints. API Standard 650,
Section 7.5.4 Local Deviations, specifies that peaking deviations at vertical weld joints shall
not exceed 13 mm (1/2 in.). API 650 also specifies that banding deviations at horizontal weld
joints shall not exceed 13 mm (1/2 in.). During construction three shell plates were removed
and reinstalled. There is no documentation that the tank was inspected for peaking and
banding other than a certification letter from Landmark stating that tank number 541 was
constructed per API 650.
During PHMSA’s inspection, peaking and banding was observed that exceeded the API 650
maximums. FHR performed additional studies on the tank, and the findings showed 100’s of
feet of peaking and banding that exceeds the API 650 maximums. As a result of PHSMA’s
observations, FHR also commissioned a fitness-for-service evaluation, and the report states
that the tank would be fit-for-service assuming there are no crack-like flaws in the welds or no
locally thin areas, blisters, grooves or cracks in the deformed areas in the parent metal
adjacent to the welds. FHR has not examined the tank for these types of defects.
2) §195.264 Impoundment, protection against entry, normal/emergency venting or
pressure/vacuum relief for aboveground breakout tanks.
(b) After October 2, 2000, compliance with paragraph (a) of this section requires the
following for the aboveground breakout tanks specified:
(1) For tanks built to API Spec 12F, API Std 620, and others (such as API Std 650
(or its predecessor Standard 12C)), the installation of impoundment must be in
accordance with the following sections of NFPA- 30 (incorporated by reference, see
§195.3);
(i) Impoundment around a breakout tank must be installed in accordance with
section 22.11.2; and
(ii) Impoundment by drainage to a remote impounding area must be installed in
accordance with section 22.11.1.
2



For tank number 541, constructed in 2013, FHR did not install impoundment in accordance
with NFPA 30 (incorporated by reference). Specifically, the drainage route was not located
so that if the liquid in the drainage system where ignited, tanks and piping would not be
exposed to the fire. In addition, the drainage route does not slope away at a 1% grade from
tanks for at least 50 feet.
Proposed Civil Penalty
Under 49 United States Code, § 60122, you are subject to a civil penalty not to exceed
$205,638 per violation per day the violation persists up to a maximum of $2,056,380 for a
related series of violations. For violations occurring between January 4, 2012 to August 1,
2016, the maximum penalty may not exceed $200.000 per violation per day, with a maximum
penalty not to exceed $2,000,000 for a related series of violations. For violations occurring
prior to January 4, 2012, the maximum penalty may not exceed $100,000 per violation per
day, with a maximum penalty not to exceed $1,000,000 for related series of violations. The
Compliance Officer has reviewed the circumstances and supporting documentation involved
in the above probable violations and has recommended that you be preliminarily assessed a
civil penalty of $13,800 as follows:
Item number PENALTY
1 $13,800
Proposed Compliance Order
With respect to items 1 and 2 pursuant to 49 United States Code § 60118, the Pipeline and
Hazardous Materials Safety Administration proposes to issue a Compliance Order to FHR.
Please refer to the Proposed Compliance Order, which is enclosed and made a part of this
Notice.
Response to this Notice
Enclosed as part of this Notice is a document entitled Response Options for Pipeline
Operators in Compliance Proceedings. Please refer to this document and note the response
options. Be advised that all material you submit in response to this enforcement action is
subject to being made publicly available. If you believe that any portion of your responsive
material qualifies for confidential treatment under 5 U.S.C. 552(b), along with the complete
original document you must provide a second copy of the document with the portions you
believe qualify for confidential treatment redacted and an explanation of why you believe the
redacted information qualifies for confidential treatment under 5 U.S.C. 552(b). If you do not
respond within 30 days of receipt of this Notice, this constitutes a waiver of your right to
contest the allegations in this Notice and authorizes the Associate Administrator for Pipeline
Safety to find facts as alleged in this Notice without further notice to you and to issue a Final
Order.
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In your correspondence on this matter, please refer to CPF 3-2016-5011 and for each
document you submit, please provide a copy in electronic format whenever possible.
Sincerely,
Allan C. Beshore
Director, Central Region, OPS
Pipeline and Hazardous Materials Safety Administration
Enclosures: Proposed Compliance Order
Response Options for Pipeline Operators in Compliance Proceedings
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1. a) b) 2. 3. PROPOSED COMPLIANCE ORDER
Pursuant to 49 United States Code § 60118, the Pipeline and Hazardous Materials Safety
Administration (PHMSA) proposes to issue to Duke Energy a Compliance Order
incorporating the following remedial requirements to ensure the compliance of Duke Energy
with the pipeline safety regulations:
In regard to Item Number 1 of the Notice pertaining to construction deficiencies, FHR shall
inspect the tank to confirm the assumptions for safe operation that were used in the TDV SUD
study.
For the peaking and banding areas shown in TDV SUD report “3.1 Weld Deviations Analysis
Map”, FHR shall inspect these areas to assure there are no crack-like flaws in the welds or
parent metal adjacent to the welds within the deformed areas; and no locally thin areas,
blisters, grooves, or cracks; and no supplemental loadings.
For the areas of interest shown in TDV SUD report “3.2 Measured Areas of Interest”, FHR
shall inspect these areas to assure there are no crack-like flaws in the welds or parent metal
adjacent to the welds within the deformed areas; and no locally thin areas, blisters, grooves or
cracks; and no supplemental loadings.
Within 30 days of issuance of the final order, FHR shall submit a plan and schedule to have
the inspection completed within one year of issuance of the final order. FHR shall submit
inspection documentation within 30 days of completion of the inspection.
In regard to Item Number 2 of the Notice pertaining to impoundment. FHR shall grade the
impoundment area so that the slope is at least 1% away from tanks for at least 50 feet or up to
the dike base per NFPA 30. Remote impounding routes shall transport the product in a
manner that will avoid tanks and piping at a distance that meets the above criteria. Grading
and other measures shall be complete within one year of the issuance of the final order.
Within 30 days of completion of the work, FHR shall submit documentation showing the
completed work meets impoundment requirements.
It is requested that FHR maintain documentation of the safety improvement costs associated
with fulfilling this Compliance Order and submit the total to Allan C. Beshore, Director, OPS
Central Region, Pipeline and Hazardous Materials Safety Administration. It is requested that
these costs be reported in two categories: 1) total cost associated with preparation/revision of
plans, procedures, studies and analyses, and 2) total cost associated with replacements,
additions and other changes to pipeline infrastructure.
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