# BP PIPELINE (NORTH AMERICA) INC. — Notice of Probable Violation

- **operation:** document
- **citation:** CPF 520035031
- **title:** BP PIPELINE (NORTH AMERICA) INC. — Notice of Probable Violation
- **source type:** enforcement
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** historical
- **official:** true
- **published on:** 2003-12-15
- **effective on:** Not available
- **summary:** CLOSED notice of probable violation citing 195.452(c)(1)(i), 195.452(f)(1), 195.452(f)(3), 195.452(f)(6), 195.452(g), 195.452(h)(3), 195.452(h)(4), 195.452(h)(4)(i), 195.452(i)(2), 195.452(i)(4), 195.452(j)(4), 195.452(l)(1).
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- **source url:** https://primis.phmsa.dot.gov/enforcement-data/case/520035031
**body:**

Notice of Probable Violation involving BP PIPELINE (NORTH AMERICA) INC.. PHMSA's enforcement data identifies the cited regulations as 195,  195.452(c)(1)(i),  195.452(f)(1),  195.452(f)(3),  195.452(f)(6),  195.452(g),  195.452(h)(3),  195.452(h)(4),  195.452(h)(4)(i),  195.452(i)(2),  195.452(i)(4),  195.452(j)(4),  195.452(l)(1). The case was opened on 2003-12-15 and is reported as closed as of 2005-07-06. Proposed civil penalty: $15,500. Assessed civil penalty: $15,500. Open the official case record for notices, responses, orders, and the latest status.

Official case documents:

520035031_final order_05162005.pdf: https://primis.phmsa.dot.gov/enforcement-documents/520035031/520035031_final%20order_05162005.pdf

520035031_final order_05162005_text.pdf: https://primis.phmsa.dot.gov/enforcement-documents/520035031/520035031_final%20order_05162005_text.pdf

cpf_520035031.pdf: https://primis.phmsa.dot.gov/enforcement-documents/520035031/cpf_520035031.pdf

520035031_final order_05162005_text.pdf

U S. Department
of Transportation
Plpellhe ahd
Hazardous Materials Safety
AdAllhls'tratloh
400 Seventh Street, S. W
Wash(ngton, D. C. 20590
Mr. Lee Edwards
President
BP Pipelines, NA
801 Warrenville Road
Lisle, IL 60532
RE: CPF No. 5-2003-5031
Dear Mr. Edwards:
Enclosed is the Final Order issued by the Associate Administrator for Pipeline Safety in the
above-referenced case. It makes findings of violation and assesses a civil penalty of $15, 500. The
Final Order also finds that you have completed the actions specified in the Notice required to comply
with the pipeline safety regulations, and that you have addressed the inadequacies in your procedures
that were cited in the Notice of Amendment. The penalty payment terms are set forth in the Final
Order. When the civil penalty is paid, this enforcement action will be closed. Your receipt of the
Final Order constitutes service of that document under 49 C. F. R. $ 190. 5.
Sincerely,
James Reynolds
Pipeline Compliance Registry
Office of Pipeline Safety
Enclosure
cc: Mr. Chris Hoidal, Director, OPS Western Region
CERTIFIED MAIL - RETURN RECEIPT RE UESTED



DEPARTMENT OF TRANSPORTATION
PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION
OFFICE OF PIPELINE SAFETY
WASHINGTON, DC 20590
In the Matter of
BP PIPELINES, NA,
Respondent.
CPF No. 5-2003-5031
FINAL ORDER
During March 10-14 and March 31 - April 4, 2003, pursuant to 49 U. S. C. ) 60117, representatives
of the Office of Pipeline Safety (OPS), Western, Central, Southern, and Southwest Regions and the
Washington Utilities and Transportation Commission (WA-UTC) conducted an Integrity
Management (IM) Inspection of Respondent's integrity management program in Lisle, Illinois. In
addition, a supplemental site-specific IM implementation inspection was conducted on September
2-5, 2003 by representatives of the Western Region, OPS and the WA-UTC in Renton, WA. As a
result of the inspection, the Director, Western Region, OPS, issued to Respondent, by letter dated
December 15, 2003, a Notice of Probable Violation, Proposed Civil Penalty, Proposed Compliance
Order, and Notice of Amendment (Notice)'. In accordance with 49 C. F. R. ) 190. 207, the Notice
proposed finding that Respondent had committed violations of 49 C. F. R. Part 195, proposed
assessing a civil penalty of $15, 500 for the alleged violations and proposed that Respondent take
certain measures to correct the alleged violations. The Notice also proposed, in accordance with
49 C. F. R. $190. 237, that Respondent amend its procedures for integrity management.
Respondent requested an extension of time to respond to the Notice. On January 8, 2004,
Respondent was granted an extension until February 5, 2004 to submit a response to the Notice.
Respondent responded to the Notice by letter dated February 4, 2004 (Response). Respondent did
not contest the allegations of violation but offered information to explain the allegations and
provided information concerning the corrective actions it has taken.
Tins case, however, is no longer before RSPA for decision Effective February 20, 2005, the Pipelme and
Hazardous Materials Safety Admmistration (PHMSA) was created to further the lnghest degree of safety m pipehne
transportation and hazardous materials transportation. See, section 108 of the Norman Y. Mmeta Research and
Special Programs Improvement Act (Pubhc Law 108-426, 118 Stat 2423-2429 (November 30, 2004)) See also, 70
Fed Reg 8299 (February 18, 2005) redelegatmg the pipeline safety functions to the Admnnstrator, PHMSA



FINDINGS OF VIOLATION
Uncontested
Respondent did not contest the alleged violations of $195. 452 in the Notice. Accordingly, I find that
Respondent violated 49 C. F. R. Part 195, as more fully described in the Notice:
49 C. F. R. )195. 452(b)(4-6) and (f) (1) — failure to implement a pipeline integrity
management program that identifies all pipeline segments that could affect HCAs,
that failed to update HCA locations and that failed to provide adequate specificity
and detail to ensure repeatability, as well as complete and accurate results.
49 C. F. R. )195. 452(c)&1)(i) — failure to include!n i?s baseline assessment plan
potential seam failure susceptibilities, as there are no technical justifications that pre-
1970 low frequency electric resistance-welded and lap-welded pipe are not
susceptible to seam defects.
49 C. F. R. $195. 452(h)(2) and (4)(i-iii) — failure to have procedures that include
discovery requirements and failed to schedule remediation within 180 days of
discovery of the condition, as the period between the completion of the ILI tool runs,
and Respondent's discovery and completion of repairs were longer than the
prescribed interval.
49 C. F. R. $195. 452(h)(4)(i) — failure to have procedures that include an evaluation
and remediation schedule which requires an immediate response to notification of
immediate repair conditions and an immediate reduction in the operating pressure.
49 C. F. R. $195. 452(h)(2) and (3) — failure to have contract language that requires
ILI reports be received Rom the vendor in a time kame that will permit the discovery
of anomalies within 180 days; failure to have procedures with requirements for all
tool vendors, as well as specifications for each tool that has been used for
assessments in the past and that may be utilized for assessments in the future; failure
to have procedures with objective criteria for defining variances to assign
responsibility for the resolution of a list of anticipated circumstances, such as
incomplete data; failure to have adequate guidelines for the ILI vendor "Imminent
Threat Report" that addresses two immediate repair conditions, pipe strength and a
dent on top of the pipe that indicated metal loss, cracking or a stress riser; failure to
have adequate procedures identifying action to be taken if discovery cannot occur
with 180 days of completion of an integrity assessment, including OPS notification;
and failure to have adequate htrdro static testing procedures to address actions speci fic
to integrity assessments, such as performing a root cause analysis of test failures,
metallurgical examination of test failures, evaluation/analysis of multiple test failiues
(especially pressure reversals), and spike test procedures to assess potential seam
failure vulnerabilities of LFERW and lap-weld pipe.



49 C. F. R. )195. 452(e)(1), (j) (3) and (g)(1-4) — failure to have sufficient detail in its
information analysis process and procedures to define methods, acquire data, and link
results with decisions for effective risk analysis and risk-based decision making.
There is also a failure to include a key element, the participation of field
organizations in the evaluation of risks, review of input data, and review risk analysis
results.
49 C. F. R. $195. 452(fj(3) — failure to have an IMP that includes all programs with
IMP elements to ensure facility risks to HCAs are evaluated and addressed.
49 C. F. R. $195. 452(i)(1), (3) and (4) — failure to have fully developed IM
procedures, as Respondent's methods for evaluation of preventive and mitigative
measures, evaluation of pipeline leak detections systems, and evaluation of the need
for additional EFRDs are only partially developed.
49 C. F. R. $195. 452(fI(3) and (6) — failure to have fuIly developed IMP, as
Respondent's plan fails to evaluate preventive and mitigative measures of facilities.
49 C. F. R. $195. 452(1)(1)(i and ii) - failure to fully develop IMP documentation
requirements, as Respondent lacks sufficient detail and specificity to: 1) clearly
articulate the necessary steps to perform each program element and ensure
repeatability; 2) describe the key input information sources; 3) define the process
output products, their documentation, including justification for decisions, and
document retention requirements, and 4) specify organizational responsibilities for
performing key process steps.
These findings of violation will be considered prior offenses in any subsequent enforcement action
taken against Respondent.
ASSESSMENT OF PENALTY
Under 49 U. S. C. ) 60122, Respondent is subject to a civil penalty not to exceed $100, 000 per
violation for each day of the violation up to a maximum of $1, 000, 000 for any related series of
violations.
49 U. S. C. $ 60122 and 49 C. F. R. $ 190. 225 require that, in determining the amount of the civil
penalty, I consider the following criteria: nature, circumstances, and gravity of the violation, degree
of Respondent's culpability, history of Respondent's prior offenses, Respondent's abihty to pay the
penalty, good faith by Respondent in attempting to achieve compliance, the effect on Respondent's
ability to continue in business, and such other matters as justice may require. The Notice proposed
a total civil penalty of $15, 500.



The Notice proposed a civil penalty of $3, 500 for Item 3a, $6, 000 for Item 3b, $3, 500 for Item
3c and $2, 500 for Item 3d, as Respondent failed to timely complete an evaluation and remediation
after discovery of anomalies. An inspection of Respondent's ILI results and associated repair records
revealed instances in which the interval between the completion of ILI tool runs and Respondent's
discovery and completion of repairs exceed the required interval, as required by 49 C. F. R.
)195. 452(h)(2) and (4)(i-iii). An inspection of the ILI results and associated repair records revealed
the following:
Colon Junction to River Rouge Segment- the period of time between the assessment
and the discovery of three immediate repair conditions exceed the required interval
by 71 days. A pressure reduction was taken 60 days after discovery of the immediate
repair conditions. The repairs were not completed until 66 days aAer discovery and
317 days after completion of the baseline assessment.
Toledo to West Toledo Segment- the period of time between the assessment and the
discovery of four (4) immediate repair conditions, eight (8) 60 days conditions, and
five (5) 180 day conditions exceed the 180 day deadline by 84 days. A pressure
reduction was taken 2 days after discovery. The repairs were completed between 10
to 24 days after the declared discovery date.
8-inch Xylene Line - the discovery of nineteen (19) 180 day conditions was declared
on May 23, 2002. As of March 31, 2003, three hundred twelve (312) days after
discovery, seventeen (17) of the conditions had not been repaired.
Bromley to Tennessee Avenue Segment- the assessment was completed on April 22,
2002 and the discovery of one (1) 60-day condition did not occur until February 3,
2003, two hundred eighty seven (287) days after the baseline assessment.
In response, Respondent stated that although it is not contesting the civil penalty, it believes that a
civil penalty is not warranted and requested reconsideration. Respondent explained that it was
impracticable to receive a quality product from its ILI vendor within the time frame specified by the
rule and that the pipeline industry and ILI vendors were experiencing a steep learning curve related
to rule requirements. Respondent further explained, in the case of the 8-inch Xylene Line, it
misinterpreted the rules applying to assessments completed before the deadline to declare baselines.
49 C. F. R. )190. 11 provides for in formal guidance and interpretive assistance about compliance with
pipehne safety regulations, 49 CFR parts 190-199. If Respondent needs clarification, information
on, and advice about compliance with pipeline safety regulations, then Respondent should take
advantage of $190. 11 to resolve any questions or concerns regarding compliance. Such resources
dlvllg YY 1th OP& relale'D s lalemen. . d a vi . & -e--s „. - . , arr p! „-. . . g or no . . f 1 +n ncaa A 'c mme 4nu kwn nvnrnAn io ixrarnina ~g ~pati r e nf
required conduct, identify the standards with which OPS expects it to conform and enhance the
transparency of the regulatory process. Respondent has not provided any evidence that would justify
mitigation of the proposed civil penalty.



Respondent did not contest the violations or the civil penalty. The interval between the completion
of ILI tool runs and Respondent's discovery and completion of repairs exceeded the required
interval. Accordingly, having reviewed the record and considered the assessment criteria, I assess
Respondent a total civil penalty of $15, 500, for violation of 49 C. F. R. $195. 452(h)(2) and (4)(i-iii).
Payment of the civil penalty must be made within 20 days of service. Federal regulations
(49 C. F. R. ) 89. 21(b)(3)) require this payment be made by wire transfer, through the Federal Reserve
Communications System (Fedwire), to the account of the U. S. Treasury. Detailed instructions are
contained in the enclosure. Questions concerning wire transfers should be directed to: Financial
Operations Division (AMZ-120), Federal Aviation Administration, Mike Monroney Aeronautical
Center, P. O. Box 25082, Oklahoma City, OK 73125; (405) 954-8893.
Failure to pay the $15, 500 civil penalty will result in accrual of interest at the current annual rate in
accordance with 31 U. S. C. ) 3717, 31 C. F. R. $ 901. 9 and 49 C. F. R. ) 89. 23. Pursuant to those same
authorities, a late penalty charge of six percent (6%) per annum will be charged if payment is not
made within 110 days of service. Furthermore, failure to pay the civil penalty may result in referral
of the matter to the Attorney General for appropriate action in a United States District Court.
COMPLIANCE ORDER
The Notice proposed a Compliance Order with regard to Item 2, violation of 49 C. F. R. $ 195. 452(c)
(1)(i). Respondent submitted information to show that it has addressed all items in the Proposed
Compliance Order. Respondent revised its baseline assessment plan to address potential seam
failure susceptibilities and the susceptibilities of pre-1970 low frequency electric resistance-welded
and lap-welded pipe to seam defects to meet the minimum requirements of 49 C. F. R.
)195. 452(c)(1)(i). Respondent has completed all of the required corrective actions in the proposed
compliance order. The Director, Western Region, OPS has accepted these measures as adequately
fulfilling the requirements of the regulations and no further action is needed with respect to a
compliance order.
AMENDMENT OF PROCEDURES
Items 1, 4, 5, 6, 7, 8, 9 and 11 of the Notice alleged inadequacies in Respondent's Integrity Management
Program procedures and proposed to require amendment of Respondent's procedures to comply with
the requirements of 49 C. F. R. Part 195.
In its response, Respondent submitted copies of its amended procedures, which the Director,
Western Region, OPS reviewed. Accordingly, based on the results of this review, I find that
Respondent's original integrity management program procedures as described in the Notice were
i 4' C '+ v wv 1wna n t +ca @we i'4 t 9
mduequaie to ensure safe operaulJn oi jlD pipelliiv D)s 'um, u a espo„d . t h s . . . d th
identified inadequacies. No need exists to issue an order directing amendment.



WARNING ITEM
The Notice did not propose a civil penalty or corrective action for Items 10 and 12 but warned
Respondent that it should take appropriate corrective action to correct the items. Respondent
presented information in its response showing that it has addressed the cited items. Respondent is
again warned that if OPS finds a violation in a subsequent inspection, enforcement action will be
taken.
Failure to comply with this Final Order may result in the assessment of civil penalties of up to
$100, 000 per violation per day, or in the referral of the case for judicial enforcement.
Under 49 C. F. R. $ 190. 215, Respondent has a right to submit a Petition for Reconsideration of this
Final Order. The petition must be received within 20 days of Respondent's receipt of this Final
Order and must contain a brief statement of the issue(s). The filing of the petition automatically
stays the payment of any civil penalty assessed. However if Respondent submits payment for the
civil penalty, the Final Order becomes the final administrative decision and the right to petition for
reconsideration is waived. The terms and conditions of this Final Order are effective on receipt.
hlAY 1 6 Zo&~
Date Issued
Stac Ger d
~ Associate Administrator
for Pipeline Safety
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