# Buckeye Partners, LP-8/20/14

- **operation:** document
- **citation:** PHMSA FIR, Buckeye Partners, LP, 2014-08-20
- **title:** Buckeye Partners, LP-8/20/14
- **source type:** incident
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** historical
- **official:** true
- **published on:** 2017-06-06
- **effective on:** 2014-08-20
- **summary:** Buckeye Partners, LP; Hazardous Liquid; NJ; failure 2014-08-20; apparent cause: Internal Corrosion.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-fir-buckeye-partners-lp-82014.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-fir-buckeye-partners-lp-82014.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-fir-buckeye-partners-lp-82014
- **source url:** https://www.phmsa.dot.gov/inspections-and-investigations/buckeye-partners-lp-82014
**body:**

<<<PAGE 1>>>

DOT U.S. Department of Transportation
PHMSA Pipeline and Hazardous Materials Safety Administration
OPS Office of Pipeline Safety
Eastern Region
Principal Investigator Michael Yazemboski
Senior Accident Investigator Michael Yazemboski
Region Director Byron E. Coy
Date of Report 2/11/2016
Subject Failure Investigation Report—Buckeye Linden Station, Internal
Corrosion Leak, 8-inch Relief Line
Operator, Location, & Consequences
Date of Failure 8/20/2014
Commodity Released #2 Diesel Fuel
City, County, & State Linden, Union County, New Jersey
OpID & Operator Name 1845 Buckeye Partners, LP
Unit # & Unit Name 3191 Linden Area, NJ
SMART Activity # 147585
Milepost/Location Latitude: 40.535833, Longitude: -74.256944
Type of Failure Leak due to internal corrosion on dead leg station piping segment
Fatalities 0
Injuries 0
Description of area impacted Buckeye Property
Total Costs $976,244

<<<PAGE 2>>>

Failure Investigation Report—Buckeye Linden Station
Internal Corrosion Leak, 8-inch Relief Line
[Failure Date 8/20/2014]
Executive Summary
On August 20, 2014, at 8:30 a.m., Buckeye Partners, LP,
reported a release of product at their Linden Station located
in Linden, New Jersey. The product, Jet A Fuel, was
discovered in the facilities storm water retention system by
station operations personnel. Notification was made to the
National Response Center by Buckeye Partners, LP, at 12:02
p.m. on August 20, 2014. An inspector from the Eastern
Region of the Pipeline and Hazardous Materials Safety
Administration (PHMSA) arrived on site on August 21, 2014, to begin an investigation into the cause of
the release. The leak occurred on an 8-inch diameter nominal pipe size (NPS) dead leg segment of
pressure relief piping connected to the 12-inch NPS Bayway Line Shipper manifold, and was caused by
internal corrosion of the pipe. The presence of bacteria, discovered by the metallurgical analysis,
indicates that the corrosion was likely due to microbial-induced corrosion (MIC) in the dead leg segment
of piping. Approximately 143 barrels of Jet A Fuel were released, with a total of 130 barrels reported
recovered. All released product was contained within the Linden facility, and there were no injuries,
fatalities, or evacuations resulting from this release.
System Details
Buckeye’s Linden Station consists of 49 breakout tanks, with
1 breakout tank located at Newark Airport (Appendix A).
The 8-inch NPS relief line at Linden station provides
overpressure protection for the facility, and is connected to
the 12-inch NPS Bayway Line Shipper Manifold. The 8-inch
NPS relief line consists of 0.322-inch wall thickness API 5L
seamless pipe that was installed in 1952. The line operates
between 40 and 50 pounds per square inch gauge (psig),
with a maximum operating pressure (MOP) of 60 psig.
The Linden Area NJ Unit (#3191) also includes:
1. 20-inch NPS & 16-inch NPS pipelines that stretch from Linden, NJ, to the Pennsylvania border
(49.1 miles);
2. 12-inch NPS pipeline that stretches from Sewaren, NJ, to Linden Station (5.2 miles);
3. 6-inch NPS pipeline that stretches for 1 mile from Linden, NJ, then increases to an 8-inch NPS
pipeline that runs 6.1 miles to Newark Airport, as well as two 12-inch NPS pipelines that run 2.8
miles from Linden, NJ, to Long Island, NY.
Events Leading up to the Failure
On the morning of August 20, 2014, prior to the discovery of the release, the 8-inch NPS relief line was
operating under normal conditions. Station operations personnel were performing routine inspections
of the facility when they discovered jet fuel in the facility storm water collection system.
Emergency Response
Upon discovery of the release, Buckeye personnel activated their Emergency Response and Oil Pollution
Act plan at the Linden facility. The local fire department responded to the release, with crews isolating
Page 2 of 4

<<<PAGE 3>>>

Failure Investigation Report—Buckeye Linden Station
Internal Corrosion Leak, 8-inch Relief Line
[Failure Date 8/20/2014]
and excavating lines near the discovery point and deploying absorbent pads and booms to keep the
product from migrating throughout the storm water system. All free product was recovered from the
facility, and the contaminated soil removed. No product reached or breached the retention area of the
Linden Terminal.
Summary of Return-to-Service
The Linden Station was shut down to isolate a dead leg on a section of the 12-inch NPS Bayway Line
Shipper Manifold. A pressure test performed on the dead leg segment of pipe confirmed that section
was the source of the leak. The 8-inch NPS dead leg was permanently removed from the system and
sent for metallurgical analysis. The station and relief line were returned to normal operations on August
27, 2014.
Investigation Details
On August 20, 2014, station personnel conducting a routine
inspection discovered product (Jet A Fuel) in the storm drains at
Linden Station.
The Linden Station facility is located within a High Consequence
Area (HCA). The release was contained within the storm water
system on station property and no impacts to the HCA were
noted.
Pressure/Supervisory Control and Data Acquisition (SCADA)
records showed the MOP of the piping was not exceeded prior to
the discovery of the release.
A sample of the released product was tested and identified as Jet A Fuel.
The section of leaking pipe was an 8-inch NPS, 0.322-inch nominal wall thickness, API 5L steel pipe
installed in 1952.
The leak was located on a dead leg section of piping within the station. This section of pipe experienced
stagnant flow conditions that created a corrosive environment by allowing sludge and debris to
accumulate in the piping.
Normal operating pressure of the line is between 40 and 50 psig, with a MOP of 60 psig.
Two locations within a 6-foot section of piping were found to be leaking at the 6 o’clock orientation of
the pipe. This section of the pipe—approximately 6 feet in total—was removed and shipped to Det
Norske Veritas Germanischer Lloyd (DNV-GL) for analysis.
The pipe was cathodically protected with an impressed current system and externally coated with coal
tar. Cathodic protection records reviewed during the course of the investigation showed acceptable
levels of protection on the piping in the area of the leak.
Metallurgical analysis of the leaking pipe section identified two leak locations with internal corrosion
pits at the 6 o’clock position on the pipe. The largest leak location (Leak #1) was approximately 0.59
inches longitudinally and 0.51 inches circumferentially. Five additional pits (that did not penetrate the
pipe wall) were also identified in the 6 o’clock position, with the largest pit measuring 0.71 inches
longitudinally, 0.47 inches circumferentially, and 0.30 inches deep.
Buckeye conducted a review of maps and diagrams of the station piping to determine if any additional
dead leg segments existed elsewhere. None were identified.
Page 3 of 4

<<<PAGE 4>>>

Failure Investigation Report—Buckeye Linden Station
Internal Corrosion Leak, 8-inch Relief Line
[Failure Date 8/20/2014]
Findings and Contributing Factors
Based on the metallurgical analysis performed by DNV-GL, the apparent cause of the leak was corrosion
due to microbial action on the internal surface of the pipe at the 6 o’clock position (Appendix D). There
was no evidence of significant external corrosion on the pipe section.
The DNV-GL analysis also states that stagnant or non-flowing conditions, such as those found in dead leg
segments, are known to cause internal corrosion threats due to the accumulation of water, deposits, or
sediment. These conditions increase the risk for localized corrosion and are conductive to MIC.
Appendices
A 147585—Map and Photographs
B 147585—NRC Report 1092873
C 147585—Incident Report Form 7000.1
D 147585—Metallurgical Analysis Report
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<<<PAGE 5>>>

147585 Appendix A_Maps and Photographs
Page 1 of 12

<<<PAGE 6>>>

147585 Appendix A_Maps and Photographs
Page 2 of 12

<<<PAGE 7>>>

147585 Appendix A_Maps and Photographs
(b) (7)(F)
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<<<PAGE 8>>>

147585 Appendix A_Maps and Photographs
T s ma e ca no cu en y be d s ay d
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<<<PAGE 9>>>

147585 Appendix A_Maps and Photographs
95
Continuation of
walkway from the
swale to "(b) (7F)
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<<<PAGE 10>>>

147585 Appendix A_Maps and Photographs
Page 6 of 12

<<<PAGE 11>>>

147585 Appendix A_Maps and Photographs
Page 7 of 12

<<<PAGE 12>>>

147585 Appendix A_Maps and Photographs
Page 8 of 12

<<<PAGE 13>>>

147585 Appendix A_Maps and Photographs
(b) (7)(F)
Page 9 of 12

<<<PAGE 14>>>

147585 Appendix A_Maps and Photographs
Page 10 of 12

<<<PAGE 15>>>

147585 Appendix A_Maps and Photographs
Page 11 of 12

<<<PAGE 16>>>

147585 Appendix A_Maps and Photographs
Page 12 of 12

<<<PAGE 17>>>

147585 Appendix B_NRC Report 1092873
SPHIMSA
Pipeline & Hazardous
HMIS->INCIDENTS-> TELEPHONICS
Administration
Materials Safety
(Version 4.0.0 PROD)
Rules of Behavior
Home
Logout
Menu
NRC Number:
[Retum to Search]
Call Date:
08/20/2014
1092873
Call Time:
12:02:00
Caller Information
Company Name:
Last Name:
MCMAHON
Adoress
BUCKEYE PIPELINE
City:
2650 MARSHES DOCK RD.
Phone 1:
Country:
LINDEN
USA
State:
Organization Type:
9083745346
Zip:
07036
NJ
Confidential:
( )Yes (X)No ( )No Response
PRIVATE ENTERPRISE
Phone 2:
Is caller the spiller?
7325588503
(X)Yes ( )No ( )No Response
First Name:
Discharger Information
Company Name:
KEVIN
Last Name:
Address:
BUCKEYE PIPELINE
MCMAHON
Country:
City:
LINDEN
2650 MARSHES DOCK RD.
Phone 1:
USA
State:
Organization Type:
9083745346
Zip:
NJ
PRIVATE ENTERPRISE
Phone 2:
07036
7325588503
Nearest City:
State:
Spill Information
Location
LINDEN
Zip Code:
County:
UNION
07036
2650 MARSHES DOCK RD.
Spill Date:
Incident Type
DTG Type:
KV]
08/20/2014 (mm/dd/yyyy)
Spill Time:
09:30:00 (24hh:mm:ss)
Description
[Fixed Facility V]
Reported Incident Type
FIXED FACILITY
Materials Involved
HEATING OIL DISCHARGED FROM AN UNKNOWN SOURCE THAT GOT INTO THEIR STORM SYSTEM DUE TO AN UNKNOWN CAUSE AT THIS TIME.
OIL, FUEL: NO.2
Material / Chris Name
[Chris Code
OTW
[Total Qty.
O UNKNOWN AMOUNT
(Water Qty.
O UNKNOWN AMOUNT
Medium Type:
Additional Medium Information:
KVI
ONSITE STORM WATER SEWER SYSTEM
Injuries:
Evacuations:
I Yes/Nor Unknown
Fatalites:
Damages:
()Yes(X)No( )Unknown
No. of Evacuations:
Damage Amount:
Other Agency Notified:
Federal Agency Notified:
( )Yes )No(X)Unknown
()Yes( )No(X)Unknown
State Agency Notified:
()Yes( )No(X)Unknown
A VAC TRUCK IS ONSITE AND A RESPONSE CONTRACTOR IS EN ROUTE.
Remedial Actions
CALLER STATES THEY HAVE SO FAR RECOVERED 6,000 GALLONS OF AN OIL WATER MIXTURE.
Additional Infe
Degrees: [
Latitude
Degrees: [
Longitude
Minutes:
Seconds:/
Quadrant: [
Distance from City:
Minutes: [
Seconds: [
Range:
Section:
Township:
Direction:
Quarant: [
Milepost:
[]Rescinded
Comments (max 250 characters)
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<<<PAGE 18>>>

147585 Appendix C_Incident Report Form F7000.1
NOTICE: This report is required by 49 CFR Part 195. Failure to report can result in a civil penalty not to
exceed $100,000 for each violation for each day that such violation persists except that the maximum civil
penalty shall not exceed $1,000,000 as provided in 49 USC 60122.
OMB NO: 2137-0047
EXPIRATION DATE: 07/31/2015
Original Report
Date: 09/19/2014
U.S Department of Transportation
Pipeline and Hazardous Materials Safety Administration
No. 20140333 - 20382
--------------------------
(DOT Use Only)
ACCIDENT REPORT - HAZARDOUS LIQUID
PIPELINE SYSTEMS
A federal agency may not conduct or sponsor, and a person is not required to respond to, nor shall a person be subject to a penalty for failure to comply
with a collection of information subject to the requirements of the Paperwork Reduction Act unless that collection of information displays a current valid
OMB Control Number. The OMB Control Number for this information collection is 2137-0047. All responses to the collection of information are mandatory.
Send comments regarding this burden or any other aspect of this collection of information, including suggestions for reducing the burden to: Information
Collection Clearance Officer, PHMSA, Office of Pipeline Safety (PHP-30) 1200 New Jersey Avenue, SE, Washington, D.C. 20590.
INSTRUCTIONS
Important: Please read the separate instructions for completing this form before you begin. They clarify the information requested and provide specific
examples. If you do not have a copy of the instructions, you can obtain one from the PHMSA Pipeline Safety Community Web Page at
http://www.phmsa.dot.gov/pipeline/library/forms.
PART A - KEY REPORT INFORMATION
Report Type: (select all that apply) Original: Supplemental: Final:
Yes Yes
Last Revision Date: 04/24/2015
1. Operator's OPS-issued Operator Identification Number (OPID): 1845
2. Name of Operator BUCKEYE PARTNERS, LP
3. Address of Operator:
3a. Street Address FIVE TEK PARK 9999 HAMILTON BOULEVARD
3b. City BREINIGSVILLE
3c. State Pennsylvania
3d. Zip Code 18031
4. Local time (24-hr clock) and date of the Accident: 08/20/2014 08:30
5. Location of Accident:
Latitude: 40.609186
Longitude: -74.239401
6. National Response Center Report Number (if applicable): 1092873
7. Local time (24-hr clock) and date of initial telephonic report to the
National Response Center (if applicable): 08/20/2014 12:14
8. Commodity released: (select only one, based on predominant
volume released)
Refined and/or Petroleum Product (non-HVL) which is a
Liquid at Ambient Conditions
- Specify Commodity Subtype: Diesel, Fuel Oil, Kerosene, Jet Fuel
- If "Other" Subtype, Descr be:
- If Biofuel/Alternative Fuel and Commodity Subtype is
Ethanol Blend, then % Ethanol Blend:
- If Biofuel/Alternative Fuel and Commodity Subtype is
Biodiesel, then Biodiesel Blend e.g. B2, B20, B100
9. Estimated volume of commodity released unintentionally (Barrels): 143.00
10. Estimated volume of intentional and/or controlled release/blowdown
(Barrels):
11. Estimated volume of commodity recovered (Barrels): 130.00
12. Were there fatalities? No
- If Yes, specify the number in each category:
12a. Operator employees
12b. Contractor employees working for the Operator
12c. Non-Operator emergency responders
12d. Workers working on the right-of-way, but NOT
associated with this Operator
12e. General public
12f. Total fatalities (sum of above)
13. Were there injuries requiring inpatient hospitalization? No
- If Yes, specify the number in each category:
13a. Operator employees
13b. Contractor employees working for the Operator
13c. Non-Operator emergency responders
13d. Workers working on the right-of-way, but NOT
associated with this Operator
13e. General public
Form PHMSA F 7000.1
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<<<PAGE 19>>>

147585 Appendix C_Incident Report Form F7000.1
13f. Total injuries (sum of above)
14. Was the pipeline/facility shut down due to the Accident? No
- If No, Explain: The suspected location was a dead leg
- If Yes, complete Questions 14a and 14b: (use local time, 24-hr clock)
14a. Local time and date of shutdown:
14b. Local time pipeline/facility restarted:
- Still shut down? (* Supplemental Report Required)
15. Did the commodity ignite? No
16. Did the commodity explode? No
17. Number of general public evacuated: 0
18. Time sequence (use local time, 24-hour clock):
18a. Local time Operator identified Accident - effective 7- 2014
changed to "Local time Operator identified failure": 08/20/2014 08:30
18b. Local time Operator resources arrived on site: 08/20/2014 08:30
PART B - ADDITIONAL LOCATION INFORMATION
1. Was the origin of the Accident onshore? Yes
If Yes, Complete Questions (2-12)
If No, Complete Questions (13-15)
- If Onshore:
2. State: New Jersey
3. Zip Code: 07036
4. City Linden
5. County or Parish Union
6. Operator-designated location: Milepost/Valve Station
Specify: LN
7. Pipeline/Facility name: Linden Station
8. Segment name/ID: LN
9. Was Accident on Federal land, other than the Outer Continental Shelf
(OCS)? No
10. Location of Accident: Totally contained on Operator-controlled property
11. Area of Accident (as found): Underground
Specify: Under soil
- If Other, Descr be:
Depth-of-Cover (in): 60
12. Did Accident occur in a crossing? No
- If Yes, specify type below:
- If Bridge crossing –
Cased/ Uncased:
- If Railroad crossing –
Cased/ Uncased/ Bored/drilled
- If Road crossing –
Cased/ Uncased/ Bored/drilled
- If Water crossing –
Cased/ Uncased
- Name of body of water, if commonly known:
- Approx. water depth (ft) at the point of the Accident:
- Select:
- If Offshore:
13. Approximate water depth (ft) at the point of the Accident:
14. Origin of Accident:
- In State waters - Specify:
- State:
- Area:
- Block/Tract #:
- Nearest County/Parish:
- On the Outer Continental Shelf (OCS) - Specify:
- Area:
- Block #:
15. Area of Accident:
PART C - ADDITIONAL FACILITY INFORMATION
1. Is the pipeline or facility: Interstate
2. Part of system involved in Accident: Onshore Terminal/Tank Farm Equipment and Piping
- If Onshore Breakout Tank or Storage Vessel, Including Attached
Appurtenances, specify:
3. Item involved in Accident: Pipe
- If Pipe, specify: Pipe Body
3a. Nominal diameter of pipe (in): 8
Form PHMSA F 7000.1
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<<<PAGE 20>>>

147585 Appendix C_Incident Report Form F7000.1
3b. Wall thickness (in): .322
3c. SMYS (Specified Minimum Yield Strength) of pipe (psi): Unknown
3d. Pipe specification: APL 5L line pipe steel
3e. Pipe Seam , specify: Seamless
- If Other, Descr be:
3f. Pipe manufacturer: Unknown
3g. Year of manufacture: Unknown
3h. Pipeline coating type at point of Accident, specify: Coal Tar
- If Other, Descr be:
- If Weld, including heat-affected zone, specify. If Pipe Girth Weld,
3a through 3h above are required:
- If Other, Descr be:
- If Valve, specify:
- If Mainline, specify:
- If Other, Descr be:
3i. Manufactured by:
3j. Year of manufacture:
- If Tank/Vessel, specify:
- If Other - Descr be:
- If Other, descr be:
4. Year item involved in Accident was installed: 1952
5. Material involved in Accident: Carbon Steel
- If Material other than Carbon Steel, specify:
6. Type of Accident Involved: Leak
- If Mechanical Puncture – Specify Approx. size:
in. (axial) by
in. (circumferential)
- If Leak - Select Type: Other
- If Other, Descr be: internal corrosion
- If Rupture - Select Orientation:
- If Other, Describe:
Approx. size: in. (widest opening) by
in. (length circumferentially or axially)
- If Other – Describe:
PART D - ADDITIONAL CONSEQUENCE INFORMATION
1. Wildlife impact: No
1a. If Yes, specify all that apply:
- Fish/aquatic
- Birds
- Terrestrial
2. Soil contamination: Yes
3. Long term impact assessment performed or planned: No
4. Anticipated remediation: No
4a. If Yes, specify all that apply:
- Surface water
- Groundwater
- Soil
- Vegetation
- Wildlife
5. Water contamination: No
5a. If Yes, specify all that apply:
- Ocean/Seawater
- Surface
- Groundwater
- Drinking water: (Select one or both)
- Private Well
- Public Water Intake
5b. Estimated amount released in or reaching water (Barrels):
5c. Name of body of water, if commonly known:
6. At the location of this Accident, had the pipeline segment or facility
been identified as one that "could affect" a High Consequence Area
(HCA) as determined in the Operator's Integrity Management Program?
Yes
7. Did the released commodity reach or occur in one or more High
Consequence Area (HCA)? Yes
7a. If Yes, specify HCA type(s): (Select all that apply)
- Commercially Navigable Waterway:
Was this HCA identified in the "could affect"
determination for this Accident site in the Operator's
Form PHMSA F 7000.1
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<<<PAGE 21>>>

147585 Appendix C_Incident Report Form F7000.1
Integrity Management Program?
- High Population Area: Yes
Was this HCA identified in the "could affect"
determination for this Accident site in the Operator's
Integrity Management Program?
Yes
- Other Populated Area
Was this HCA identified in the "could affect" determination
for this Accident site in the Operator's Integrity
Management Program?
- Unusually Sensitive Area (USA) - Drinking Water
Was this HCA identified in the "could affect" determination
for this Accident site in the Operator's Integrity
Management Program?
- Unusually Sensitive Area (USA) - Ecological
Was this HCA identified in the "could affect" determination
for this Accident site in the Operator's Integrity
Management Program?
8. Estimated cost to Operator – effective 12-2012, changed to "Estimated Property Damage":
8a. Estimated cost of public and non-Operator private property
damage paid/reimbursed by the Operator – effective 12-2012,
"paid/reimbursed by the Operator" removed
$ 0
8b. Estimated cost of commodity lost $ 0
8c. Estimated cost of Operator's property damage & repairs $ 155,059
8d. Estimated cost of Operator's emergency response $ 818,521
8e. Estimated cost of Operator's environmental remediation $ 475
8f. Estimated other costs $ 2,189
Descr be: Estimated commodity lost calculation will be determined at
a later date
8g. Estimated total costs (sum of above) – effective 12-2012,
changed to "Total estimated property damage (sum of above)" $ 976,244
PART E - ADDITIONAL OPERATING INFORMATION
1. Estimated pressure at the point and time of the Accident (psig): .00
2. Maximum Operating Pressure (MOP) at the point and time of the
Accident (psig): .00
3. Describe the pressure on the system or facility relating to the
Accident (psig): Pressure did not exceed MOP
4. Not including pressure reductions required by PHMSA regulations
(such as for repairs and pipe movement), was the system or facility
relating to the Accident operating under an established pressure
restriction with pressure limits below those normally allowed by the
MOP?
No
- If Yes, Complete 4.a and 4.b below:
4a. Did the pressure exceed this established pressure
restriction?
4b. Was this pressure restriction mandated by PHMSA or the
State?
5. Was "Onshore Pipeline, Including Valve Sites" OR "Offshore
Pipeline, Including Riser and Riser Bend" selected in PART C, Question
2?
No
- If Yes - (Complete 5a. – 5f below) effective 12-2012, changed to "(Complete 5.a – 5.e below)"
5a. Type of upstream valve used to initially isolate release
source:
5b. Type of downstream valve used to initially isolate release
source:
5c. Length of segment isolated between valves (ft):
5d. Is the pipeline configured to accommodate internal
inspection tools?
- If No, Which physical features limit tool accommodation? (select all that apply)
- Changes in line pipe diameter
- Presence of unsuitable mainline valves
- Tight or mitered pipe bends
- Other passage restrictions (i.e. unbarred tee's,
projecting instrumentation, etc.)
- Extra thick pipe wall (applicable only for magnetic
flux leakage internal inspection tools)
- Other -
- If Other, Descr be:
5e. For this pipeline, are there operational factors which
significantly complicate the execution of an internal inspection tool
run?
Form PHMSA F 7000.1
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<<<PAGE 22>>>

147585 Appendix C_Incident Report Form F7000.1
- If Yes, Which operational factors complicate execution? (select all that apply)
- Excessive debris or scale, wax, or other wall buildup
- Low operating pressure(s)
- Low flow or absence of flow
- Incompatible commodity
- Other -
- If Other, Descr be:
5f. Function of pipeline system: > 20% SMYS Regulated Trunkline/Transmission
6. Was a Supervisory Control and Data Acquisition (SCADA)-based
system in place on the pipeline or facility involved in the Accident? No
If Yes -
6a. Was it operating at the time of the Accident?
6b. Was it fully functional at the time of the Accident?
6c. Did SCADA-based information (such as alarm(s),
alert(s), event(s), and/or volume calculations) assist with
the detection of the Accident?
6d. Did SCADA-based information (such as alarm(s),
alert(s), event(s), and/or volume calculations) assist with
the confirmation of the Accident?
7. Was a CPM leak detection system in place on the pipeline or facility
involved in the Accident? No
- If Yes:
7a. Was it operating at the time of the Accident?
7b. Was it fully functional at the time of the Accident?
7c. Did CPM leak detection system information (such as
alarm(s), alert(s), event(s), and/or volume calculations) assist
with the detection of the Accident?
7d. Did CPM leak detection system information (such as
alarm(s), alert(s), event(s), and/or volume calculations) assist
with the confirmation of the Accident?
8. How was the Accident initially identified for the Operator? Local Operating Personnel, including contractors
- If Other, Specify:
8a. If "Controller", "Local Operating Personnel", including
contractors", "Air Patrol", or "Ground Patrol by Operator or its
contractor" is selected in Question 8, specify:
Operator employee
9. Was an investigation initiated into whether or not the controller(s) or
control room issues were the cause of or a contributing factor to the
Accident?
- If No, the Operator did not find that an investigation of the
controller(s) actions or control room issues was necessary due to:
(provide an explanation for why the operator did not investigate)
No, the Operator did not find that an investigation of the
controller(s) actions or control room issues was necessary
due to: (provide an explanation for why the Operator did not
investigate)
This section of the station is not monitored by SCADA
- If Yes, specify investigation result(s): (select all that apply)
- Investigation reviewed work schedule rotations,
continuous hours of service (while working for the
Operator), and other factors associated with fatigue
- Investigation did NOT review work schedule rotations,
continuous hours of service (while working for the
Operator), and other factors associated with fatigue
Provide an explanation for why not:
- Investigation identified no control room issues
- Investigation identified no controller issues
- Investigation identified incorrect controller action or
controller error
- Investigation identified that fatigue may have affected the
controller(s) involved or impacted the involved controller(s)
response
- Investigation identified incorrect procedures
- Investigation identified incorrect control room equipment
operation
- Investigation identified maintenance activities that affected
control room operations, procedures, and/or controller
response
- Investigation identified areas other than those above:
Descr be:
PART F - DRUG & ALCOHOL TESTING INFORMATION
Form PHMSA F 7000.1
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147585 Appendix C_Incident Report Form F7000.1
1. As a result of this Accident, were any Operator employees tested
under the post-accident drug and alcohol testing requirements of DOT's
Drug & Alcohol Testing regulations?
No
- If Yes:
1a. Specify how many were tested:
1b. Specify how many failed:
2. As a result of this Accident, were any Operator contractor employees
tested under the post-accident drug and alcohol testing requirements of
DOT's Drug & Alcohol Testing regulations?
No
- If Yes:
2a. Specify how many were tested:
2b. Specify how many failed:
PART G – APPARENT CAUSE
Select only one box from PART G in shaded column on left representing the APPARENT Cause of the Accident, and answer
the questions on the right. Describe secondary, contributing or root causes of the Accident in the narrative (PART H).
Apparent Cause: G1 - Corrosion Failure
G1 - Corrosion Failure - only one sub-cause can be picked from shaded left-hand column
Corrosion Failure – Sub-Cause: Internal Corrosion
- If External Corrosion:
1. Results of visual examination:
- If Other, Descr be:
2. Type of corrosion: (select all that apply)
- Galvanic
- Atmospheric
- Stray Current
- Microbiological
- Selective Seam
- Other:
- If Other, Descr be:
3. The type(s) of corrosion selected in Question 2 is based on the following: (select all that apply)
- Field examination
- Determined by metallurgical analysis
- Other:
- If Other, Descr be:
4. Was the failed item buried under the ground?
- If Yes :
4a. Was failed item considered to be under cathodic
protection at the time of the Accident?
If Yes - Year protection started:
4b. Was shielding, tenting, or disbonding of coating evident at
the point of the Accident?
4c. Has one or more Cathodic Protection Survey been
conducted at the point of the Accident?
If "Yes, CP Annual Survey" – Most recent year conducted:
If "Yes, Close Interval Survey" – Most recent year conducted:
If "Yes, Other CP Survey" – Most recent year conducted:
- If No:
4d. Was the failed item externally coated or painted?
5. Was there observable damage to the coating or paint in the vicinity of
the corrosion?
- If Internal Corrosion:
6. Results of visual examination: Localized Pitting
- Other:
7. Type of corrosion (select all that apply): -
- Corrosive Commodity
- Water drop-out/Acid
- Microbiological Yes
- Erosion
- Other:
- If Other, Descr be:
8. The cause(s) of corrosion selected in Question 7 is based on the following (select all that apply): -
- Field examination
- Determined by metallurgical analysis Yes
- Other:
Form PHMSA F 7000.1
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147585 Appendix C_Incident Report Form F7000.1
- If Other, Descr be:
9. Location of corrosion (select all that apply): -
- Low point in pipe Yes
- Elbow
- Other:
- If Other, Descr be:
10. Was the commodity treated with corrosion inhibitors or biocides? Yes
11. Was the interior coated or lined with protective coating? No
12. Were cleaning/dewatering pigs (or other operations) routinely
utilized? Not applicable - Not mainline pipe
13. Were corrosion coupons routinely utilized? Not applicable - Not mainline pipe
Complete the following if any Corrosion Failure sub-cause is selected AND the "Item Involved in Accident" (from PART C,
Question 3) is Tank/Vessel.
14. List the year of the most recent inspections:
14a. API Std 653 Out-of-Service Inspection
- No Out-of-Service Inspection completed
14b. API Std 653 In-Service Inspection
- No In-Service Inspection completed
Complete the following if any Corrosion Failure sub-cause is selected AND the "Item Involved in Accident" (from PART C,
Question 3) is Pipe or Weld.
15. Has one or more internal inspection tool collected data at the point of the
Accident? No
15a. If Yes, for each tool used, select type of internal inspection tool and indicate most recent year run: -
- Magnetic Flux Leakage Tool
Most recent year:
- Ultrasonic
Most recent year:
- Geometry
Most recent year:
- Caliper
Most recent year:
- Crack
Most recent year:
- Hard Spot
Most recent year:
- Combination Tool
Most recent year:
- Transverse Field/Triaxial
Most recent year:
- Other
Most recent year:
Descr be:
16. Has one or more hydrotest or other pressure test been conducted since
original construction at the point of the Accident? No
If Yes -
Most recent year tested:
Test pressure:
17. Has one or more Direct Assessment been conducted on this segment? No
- If Yes, and an investigative dig was conducted at the point of the Accident::
Most recent year conducted:
- If Yes, but the point of the Accident was not identified as a dig site:
Most recent year conducted:
18. Has one or more non-destructive examination been conducted at the
point of the Accident since January 1, 2002? No
18a. If Yes, for each examination conducted since January 1, 2002, select type of non-destructive examination and indicate most
recent year the examination was conducted:
- Radiography
Most recent year conducted:
- Guided Wave Ultrasonic
Most recent year conducted:
- Handheld Ultrasonic Tool
Most recent year conducted:
- Wet Magnetic Particle Test
Most recent year conducted:
- Dry Magnetic Particle Test
Most recent year conducted:
- Other
Most recent year conducted:
Descr be:
Form PHMSA F 7000.1
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147585 Appendix C_Incident Report Form F7000.1
G2 - Natural Force Damage - only one sub-cause can be picked from shaded left-handed column
Natural Force Damage – Sub-Cause:
- If Earth Movement, NOT due to Heavy Rains/Floods:
1. Specify:
- If Other, Descr be:
- If Heavy Rains/Floods:
2. Specify:
- If Other, Descr be:
- If Lightning:
3. Specify:
- If Temperature:
4. Specify:
- If Other, Descr be:
- If Other Natural Force Damage:
5. Describe:
Complete the following if any Natural Force Damage sub-cause is selected.
6. Were the natural forces causing the Accident generated in
conjunction with an extreme weather event?
6a. If Yes, specify: (select all that apply)
- Hurricane
- Tropical Storm
- Tornado
- Other
- If Other, Descr be:
G3 - Excavation Damage - only one sub-cause can be picked from shaded left-hand column
Excavation Damage – Sub-Cause:
- If Previous Damage due to Excavation Activity: Complete Questions 1-5 ONLY IF the "Item Involved in Accident" (from PART
C, Question 3) is Pipe or Weld.
1. Has one or more internal inspection tool collected data at the point of
the Accident?
1a. If Yes, for each tool used, select type of internal inspection tool and indicate most recent year run: -
- Magnetic Flux Leakage
Most recent year conducted:
- Ultrasonic
Most recent year conducted:
- Geometry
Most recent year conducted:
- Caliper
Most recent year conducted:
- Crack
Most recent year conducted:
- Hard Spot
Most recent year conducted:
- Combination Tool
Most recent year conducted:
- Transverse Field/Triaxial
Most recent year conducted:
- Other
Most recent year conducted:
Descr be:
2. Do you have reason to believe that the internal inspection was
completed BEFORE the damage was sustained?
3. Has one or more hydrotest or other pressure test been conducted since
original construction at the point of the Accident?
- If Yes:
Most recent year tested:
Test pressure (psig):
4. Has one or more Direct Assessment been conducted on the pipeline
segment?
- If Yes, and an investigative dig was conducted at the point of the Accident:
Most recent year conducted:
- If Yes, but the point of the Accident was not identified as a dig site:
Most recent year conducted:
5. Has one or more non-destructive examination been conducted at the
point of the Accident since January 1, 2002?
Form PHMSA F 7000.1
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147585 Appendix C_Incident Report Form F7000.1
5a. If Yes, for each examination, conducted since January 1, 2002, select type of non-destructive examination and indicate most
recent year the examination was conducted:
- Radiography
Most recent year conducted:
- Guided Wave Ultrasonic
Most recent year conducted:
- Handheld Ultrasonic Tool
Most recent year conducted:
- Wet Magnetic Particle Test
Most recent year conducted:
- Dry Magnetic Particle Test
Most recent year conducted:
- Other
Most recent year conducted:
Descr be:
Complete the following if Excavation Damage by Third Party is selected as the sub-cause.
6. Did the operator get prior notification of the excavation activity?
6a. If Yes, Notification received from: (select all that apply) -
- One-Call System
- Excavator
- Contractor
- Landowner
Complete the following mandatory CGA-DIRT Program questions if any Excavation Damage sub-cause is selected.
7. Do you want PHMSA to upload the following information to CGA-
DIRT (www.cga-dirt.com)?
8. Right-of-Way where event occurred: (select all that apply) -
- Public
- If "Public", Specify:
- Private
- If "Private", Specify:
- Pipeline Property/Easement
- Power/Transmission Line
- Railroad
- Dedicated Public Utility Easement
- Federal Land
- Data not collected
- Unknown/Other
9. Type of excavator:
10. Type of excavation equipment:
11. Type of work performed:
12. Was the One-Call Center notified?
12a. If Yes, specify ticket number:
12b. If this is a State where more than a single One-Call Center
exists, list the name of the One-Call Center notified:
13. Type of Locator:
14. Were facility locate marks vis ble in the area of excavation?
15. Were facilities marked correctly?
16. Did the damage cause an interruption in service?
16a. If Yes, specify duration of the interruption (hours)
17. Description of the CGA-DIRT Root Cause (select only the one predominant first level CGA-DIRT Root Cause and then, where
available as a choice, the one predominant second level CGA-DIRT Root Cause as well):
Root Cause:
- If One-Call Notification Practices Not Sufficient, specify:
- If Locating Practices Not Sufficient, specify:
- If Excavation Practices Not Sufficient, specify:
- If Other/None of the Above, explain:
G4 - Other Outside Force Damage - only one sub-cause can be selected from the shaded left-hand column
Other Outside Force Damage – Sub-Cause:
- If Damage by Car, Truck, or Other Motorized Vehicle/Equipment NOT Engaged in Excavation:
1. Vehicle/Equipment operated by:
- If Damage by Boats, Barges, Drilling Rigs, or Other Maritime Equipment or Vessels Set Adrift or Which Have Otherwise Lost
Their Mooring:
2. Select one or more of the following IF an extreme weather event was a factor:
- Hurricane
- Tropical Storm
- Tornado
Form PHMSA F 7000.1
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147585 Appendix C_Incident Report Form F7000.1
- Heavy Rains/Flood
- Other
- If Other, Descr be:
- If Previous Mechanical Damage NOT Related to Excavation: Complete Questions 3-7 ONLY IF the "Item Involved in
Accident" (from PART C, Question 3) is Pipe or Weld.
3. Has one or more internal inspection tool collected data at the point of
the Accident?
3a. If Yes, for each tool used, select type of internal inspection tool and indicate most recent year run:
- Magnetic Flux Leakage
Most recent year conducted:
- Ultrasonic
Most recent year conducted:
- Geometry
Most recent year conducted:
- Caliper
Most recent year conducted:
- Crack
Most recent year conducted:
- Hard Spot
Most recent year conducted:
- Combination Tool
Most recent year conducted:
- Transverse Field/Triaxial
Most recent year conducted:
- Other
Most recent year conducted:
Descr be:
4. Do you have reason to believe that the internal inspection was
completed BEFORE the damage was sustained?
5. Has one or more hydrotest or other pressure test been conducted
since original construction at the point of the Accident?
- If Yes:
Most recent year tested:
Test pressure (psig):
6. Has one or more Direct Assessment been conducted on the pipeline
segment?
- If Yes, and an investigative dig was conducted at the point of the Accident:
Most recent year conducted:
- If Yes, but the point of the Accident was not identified as a dig site:
Most recent year conducted:
7. Has one or more non-destructive examination been conducted at the
point of the Accident since January 1, 2002?
7a. If Yes, for each examination conducted since January 1, 2002, select type of non-destructive examination and indicate most
recent year the examination was conducted:
- Radiography
Most recent year conducted:
- Guided Wave Ultrasonic
Most recent year conducted:
- Handheld Ultrasonic Tool
Most recent year conducted:
- Wet Magnetic Particle Test
Most recent year conducted:
- Dry Magnetic Particle Test
Most recent year conducted:
- Other
Most recent year conducted:
Descr be:
- If Intentional Damage:
8. Specify:
- If Other, Descr be:
- If Other Outside Force Damage:
9. Describe:
G5 - Material Failure of Pipe or Weld - only one sub-cause can be selected from the shaded left-hand column
Use this section to report material failures ONLY IF the "Item Involved in Accident" (from PART C, Question 3) is "Pipe" or
"Weld."
Material Failure of Pipe or Weld – Sub-Cause:
1. The sub-cause shown above is based on the following: (select all that apply)
Form PHMSA F 7000.1
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147585 Appendix C_Incident Report Form F7000.1
- Field Examination
- Determined by Metallurgical Analysis
- Other Analysis
- If "Other Analysis", Descr be:
- Sub-cause is Tentative or Suspected; Still Under Investigation
(Supplemental Report required)
- If Construction, Installation, or Fabrication-related:
2. List contr buting factors: (select all that apply)
- Fatigue or Vibration-related
Specify:
- If Other, Descr be:
- Mechanical Stress:
- Other
- If Other, Descr be:
- If Environmental Cracking-related:
3. Specify:
- If Other - Describe:
Complete the following if any Material Failure of Pipe or Weld sub-cause is selected.
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