# Russell-Stanley — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 00-0156
- **title:** Russell-Stanley — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2000-08-18
- **effective on:** Not available
- **summary:** 00-0156 response to Russell-Stanley concerning 173.227.
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- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0156.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0156
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2000/000156.pdf
**body:**

<<<PAGE 1>>>

.S. Departmen
f Transportatio
400 Seventh St., S.W.
Washington, D.C. 20590
AUG 1 8 2000
Mr. Earl Lind
Ref. No. 00-0156
Director, Technology & Regulatory Affairs
Russell-Stanley
686 Route 202/206
Bridgewater, NJ 08807-1762
Dear Mr. Lind:
This is in response to your letter dated May 25, 2000, regarding the packaging requirements contained
in 49 CFR 173.227, for materials poisonous by inhalation. Specifically, you ask if the closure
configuration described in your letter satisfies the requirements of § 173.227(b)(2)(iii).
You described a plastic packaging having an opening that is internally threaded to accept a plug type
screw closure that has external threads designed to accept a screw cap closure. The screw cap closure
is further held in place by the use of wire or plastic ties. The plug type screw closure is capable of
meeting an internal pressure of 250 kPa. The screw cap closure is capable of meeting an internal
pressure of 100 kPa. It is the opinion of this office that the closure configuration described in your
letter satisfies the requirements of § 173.227(b)(2)(iii).
I hope this satisfies your inquiry.
Sincerely,
Thoms. Allen
Thomas G. Allan
Senior Transportation Regulations Specialist
Office of Hazardous Materials Standards
173.227
000156

<<<PAGE 2>>>

S
Russell-Stanley
RUSSELL-STANLEY
685 Route 202/206, Bridgewater, NJ 08807-1762
TEL: (908) 203-9546 FAX: (908) 203-1944
e-mail: elind @russell-stanley.com
May 25, 2000
cale.
Mr. Edward T. Mazzullo
Director, Office of Hazardous Materials Standards
$ 173.227
U.S. DOT/RSPA (DHM-10)
400 7th Street S.W.
00 - 0156
Washington, D.C. 20590-0001
Transmitted by e-mail
Re: 49 CFR § 173.227 (b).
Dear Mr. Mazzullo,
A. I am writing on behalf of Russell-Stanley Holdings, Inc. manufacturers of UN 1A1,
UN1A2, UN 1H1, UN1H2 and UN 3H1 containers made in compliance with the
performance oriented packaging standards of 49 CFR Part 178 to request
interpretation regarding the provisions set forth in the section referenced above.
Specifically, I am requesting an opinion regarding the cap seal requirements outlined
in 173.227(b)(2)(iii). As set forth in this section the primary closure must be secured
with a cap seal capable of withstanding and internal pressure of 100 kPa. This issue
was addressed in an interpretation dated August 8, 1994, ref. 7522 in which RSPA
stated that if a hydrostatic pressure test is used to determine this capability a five
minute test duration was adequate.
No specific design of a secondary seal is identified. In the industry the term "cap
seal" is generally taken to mean a metal or combination plastic and metal seal which
is applied over the primary closure, typically a plug, using a special tool. This type of
seal is difficult to apply so as to be capable of meeting the 100kPa requirement
There is an interpretation dated April 22, 1994, kef.7534, in which RSPA said that a
GHA1 composite packaging in which the inner receptacle having a screw type closure
is capable of meeting the performance requirements of Packing Group I and the inner
receptacle is contained in a steel overpack with gasketed cover in turn capable of
meeting the 100 kPa internal pressure requirement meets the requirements of
173.227(b)(2)(iii). This interpretation seems to permit alternate cap seal designs for
achieving the desired purpose, namely, safety in transporting PIH materials.
Russell-Stanley has proposed another means of achieving this objective that consists
of a plastic UN having an opening that is internally threaded to accept plug type
screw closure and also having external threads designed to accept a screw cap
closure.

<<<PAGE 3>>>

The screw cap closure is retained in place by the use of wire ties or plastic ties. A
drawing of this proposed closure system is shown below as Figure 1. Figures 2 & 3
show a composite with a closure system similar to the one proposed here. This was
found on an imported UN P.G. I composite.
The buttress plug is capable of meeting an internal pressure of at least 250 kPa and
the screw cap is the same as used on UN P.G. II drums having a 100 kPa pressure
rating
We are asking if this closure system satisfies the provisions of 173.227(b)(2).
B. In a separate issue with 173.227(b); the regulations authorize a UN 1H1
cylindrical shaped drum for use in this service. As you may know there is a large
number of UN 3H1 drums having a rated capacity of 60 liters or less manufactured
for chemical distribution. Russell-Stanley manufactures three different 20 liter 3H1
designs, all with plug closures as an option. It has been our experience that the 3H1
design has been able to achieve higher performance ratings than the cylindrical
shape. Part of this is due to the shape. We currently manufacture a 3H1 design that
has been tested to the 350-kPa rating. The 1H1 designs primarily are rated to a lower
rating, usually 100 - 150 kPa and have cap closures. The cap closure is not
conducive to cap sealing because of its inherent design. Therefore, we believe the
3H1 should also be a choice for shippers of small quantities in a single non-bulk
written?
packaging. Was the exclusion of this packaging an oversight when this section was
I look forward to your reply and would greatly appreciate an early response as we
have customers looking forward to a positive reply.
Thank you in advance for your attention to this request.
Very Truly Yours,
Caulilinh
Earl V. Lind
Director, Technology & Regulatory Affairs
cc: T. Moses, M. Hunter, J. Bentz
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