# Design Certifying Engineer — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 00-0190
- **title:** Design Certifying Engineer — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2000-08-09
- **effective on:** Not available
- **summary:** 00-0190 response to Design Certifying Engineer concerning 178.345.
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- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0190
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2000/000190.pdf
**body:**

<<<PAGE 1>>>

U.S. Department
of Transportation
Washington, D.C. 20590
400 Seventh St., S.W.
Research and
Special Programs
Administration
AUG - 9 2000
Mr. David Fellows
Design Certifying Engineer
Ref. No. 00-0190
904 Hawks Hollow
Delafield, Wisconsin 53018
Dear Mr. Fellows:
This responds to your letter, dated July 5, 2000, concerning cargo tank specification requirements in
the Hazardous Materials Regulations (HMR; 49 CFR Parts 171-180). Specifically, you ask about a
design modification to DOT 406 and 407 specification cargo tanks to equip them with an internal
agitation system.
Your letter describes a design for an internal agitator that consists of a large rotating shaft installed
through the rear bulkhead of a cargo tank. The design depends on a non-metallic packing gland, or
seal, to guarantee lading retention capability of the cargo tank. In your opinion, the design does not
conform to § 178.345-9(h), which prohibits the use of non-metallic pipes, valves, or connections on
DOT 406 and 407 cargo tanks unless they are outboard of the product retention system.
You are correct that the HMR do not specifically prohibit a design modification of the type you
describe. It is difficult for us to evaluate the merits of the specific design in question without seeing a
picture or design specification. However, as you describe it, it appears that the non-metallic seal is part
of the tank wall. As defined in § 178.320(a), "cargo tank wall" means those parts of the cargo tank
that make up the primary lading retention structure. Thus, under § 178.345-9(h), use of a nonmetallic
seal or packing gland that is not as strong and heat resistant as the material used for construction of the
cargo tank is prohibited. You are correct that one way to overcome this design deficiency is to provide
a secondary containment device.
I hope this information is helpful. If you have further questions, please do not hesitate to contact this
office.
Sincerely,
Thomas G. Allan
Senior Transportation Regulations Specialist
Office of Hazardous Materials Standards
178.345
000190

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DAVID FELLOWS
Gorskel
128.345
Design and Application
00-0190
of Bulk Transport
Petroleum Tank Trailers
Equipment and Systems
Pneumatic Dry Bulk Trailers
Chemical Tank Trailers
904 Hawks Hollow
Delafield, Wisconsin 53018
D.O.T. Registored D.C.E.
Fax 262/646-2527
Phone 262/646-5440
e-mail Davfellows@aol.com
July 5, 2000
Mr. James K. O' Steen
Hazardous Materials Technology DHM 20
Research and Special Programs Administration
U. S. Department of Transportation
400 Seventh Street S.W.
Washington DC. 20590-0001
Dear Mr. O'Steen,
As you are aware i have spent quite a few years involved in the design, manufacture and sales of
Specifications cargo tanks. Currently I am still regularly involved in the Cargo Tank Industry as a consultant
and as a design certifying engineer.
I am writing you to express my concer with, what I believe is, an error of omission in the Hazardous
Materials Specifications for flammable liquids cargo tanks, specifically Specification DOT 406 and 407.
Some background information may be helpful. The need to process hazardous waste materials brought on
by the desire to clean up our environment in the last twenty years has created new industries to deal with
these products.
The firing of cement mills with a variety of waste flammable liquids is one example. The type of burners
used, in addition to handling a variety of differing solvents, is also capable of handling waste fuels containing
as much as fifty percent of waste solids. This creates an ingenious system of ridding society of a variety of
undesirable waste materials. As an example dry cleaning paper filters contaminated with perchloroethylene
are ground up and suspended in perhaps contaminated MEK:
In order to keep these mixtures of solids and liquids suspended during transport or at unloading,
Specification cargo tanks are equipped with a variety of internal agitators. Some are vertical inserted
through the top of the tank, others are horizontal and constructed completely within the cargo tank.
Some of these designs are well thought out and are successful. They are installed in such a way as to assure
the structural integrity and lading retention capability of the Specification tank in which they are installed.
My concern is with a design that brings a large rotating shaft through the rear bulkhead of the cargo tank,
The design depends on the packing gland to guarantee the lading retention capability of the cargo tank. The
Specifications make no mention of such a design, so since this feature is not specifically mentioned, it is
thought, not to be prohibited
Winter Address • 14 Majorca Dr. - Rancho Mirage, CA 92270 • Phone 760/202-0435 • Fax 760/321-0574

<<<PAGE 3>>>

-
•
Mr. James K. O'Steen
page 2,
July 5, 2000
It is my opinion, that such a design seriously compromises the lading retention capability of the cargo tank.
Paragraph 178.345-9(h) prohibits the use of nonmetallic pipes, valves or connections in DOT-406 & 407
cargo tanks, unless it is outboard of the product retention system.
In the case of the design with the packing gland in the rear head, nonmetallic material is part of the "tank
wall", and it is also a part of the containment system. This seems inconsistent with Paragraph 178.345-9(h).
If there is merit to having the agitator driven from a source outside the cargo tank, necessitating a packing
of a failure of the packing gland.
gland, it would be consistent with the regulations to provide a means of secondary containment in the event
inconvenient locations
My experience has been that leaks in cargo tanks seem to occur at very inappropriate times and at very •
If the Research and Special Programs Administration has a concern about the lading retention capability of
containment device.
this design, I believe there is logic in the Specifications to either not allow it, or to require a secondary
Tam sending a copy of this memo to Bill Quade at the Federal Motor Carrier Safety Administration in the
event that they also may have a concern with this design. They may determine that the Specifications, as
written, precludes the use of nonmetallic materials as apart of the tank wall.
Thank you for reviewing my opinions and concerns. I am interested in knowing your opinion.
Very truly yours
Daniel Fellars
David Fellows
Design Certifying Engineer, CT-5132
C.C.
Mr. William A. Quade, Chief
Hazardous Materials, Room 3419
Federal Motor Carrier Safety Administration
U.S. Department of Transportation
400 Seventh Street S. W.
Washington, DC 20590-0001
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