# Honeywell International Inc. — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 00-0247
- **title:** Honeywell International Inc. — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2001-01-31
- **effective on:** Not available
- **summary:** 00-0247 response to Honeywell International Inc. concerning 178.509.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0247.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0247.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0247
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2000/000247.pdf
**body:**

<<<PAGE 1>>>

U.S. Department
40D Seventh Street, S.W.
of Transportation
Washington, D.C. 20590
esearch and
Administration
pecial Program
JAN 3 1 2001
Ms. Barbara Konrad
Ref. No: 00-0247
Honeywell International Inc.
101 Columbia Road
Morristown, NJ 07962
Dear Ms. Konrad:
This is in response to your letter regarding closure procedures for a drum under the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180). Specifically you ask whether it is permissible
to deviate from a manufacturer's recommended closure torque for a specification drum if there is
sufficient evidence collected by the shipper that the recommended torque could result in a leaking
package. You provided the following scenario:
You use a UN 1H1 drum manufactured by Russell-Stanley. This is the only drum on
the market suitable for your product. The recommended torque closure from the
manufacturer is 25 foot-pounds with no allowable tolerance range. You found that
when closures of filled drums are torqued to 25 foot-pounds, severe cupping of the
drum closure results. You believe this makes the drums unsuitable and unsafe for
transportation. When you checked older versions of the same manufacturer closure
instructions for the same drum, a closure torque of 20 foot-pounds was recommended.
Internal studies confirm that closing the drums to a torque of 20 foot-pounds,
significantly improves closure, does not deform the bung and results in an overall safer
package.
If deformation of a closure is occurring, the manufacturer should be made aware of the deficiency.
You should request that the manufacturer revise its notification to customers to specify an appropriate
closure torque. Alternatively, you may use Variation 5 (§ 178.601(g)(5))) to change the torque closure
on a UN certified drum. As provided by this variation, a closure device may differ from a tested design
type provided an equivalent level of performance is maintained and qualifying tests (leakproofness test,
ydrostatic pressure test and the stacking test) are successfully passed. A test report must b
eveloved and attached to the original test report or closure notificatior
I hope this information is helpful.
Sincerely,
Edom I. Azullo
Director
178,509
Iff of Haradous Materials Slandards
000247

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SEP-86-2000 15:45
ALLIEDSIGNAL MATLS MGMT
P.002/003
Honeywell
Honeyweil
Morristown, NJ 07962-1057
P.O. Box 1057
La Valle
8178 348
September 5, 2000
Asse no caros
hir Drums
US Department of Transportation
Research and Special Programs Administration
00 - 0247
Office of Hazardous Materials Standards (DHM-10)
400 Seventh Street, SW
Washington, DC 20590-0001
Re: Request for Interpretation on Allowable Deviations
from Drum Closure Instructions
Dear Diane,
Thank you for speaking with me last week regarding the closure of drums in a
manner that does not precisely correspond to the packaging manufacturer closure
instructions. I was very interested to learn of your recent discussions with the
National Association of Chemical Distributors (NACD) pertaining to this very issue.
As we discussed, I am formally requesting a written response from your office on
the following question:
Is it permissible to deviate slightly from a manufacturer's recommended
closure torque for a 1H1 specification drum if there is sufficient evidence
collected by the shipper that the recommended torque could result in a
leaking package?
The packaging in question is a Russell-Stanley 55 DELCON 0505 NAT EC. This is
the only drum on the market suitable for our product in its intended application. The
recommended torque closure from the manufacturer is 25 foot-pounds with no
allowable tolerance range (i.e. +/- 5 foot-pounds). We have found that when
closures of filled drums are application torqued to 25 foot-pounds, per the drum
feel this makes the drums unsuitable and unsafe for transportation. Internal studies
manufacturers recommendation, severe cupping of the drum closure results. We
confirm that closing the drums to a torque of 20 foot-pounds, significantly improves
closure, does not deform the bung and results in an overall safer package.
We have reached this conclusion after careful analysis of both the packaging and
the manufacturer's closure instructions. Our packaging protocol requires the
placement of a floor-length clear plastic bag over the filled drum to maintain exterior
instructions (25 foot-pounds of torque), liquid vapor escapes from the drum bungs
cleanliness. When the drums are filled and closed according to the manufacturer's
over a period of a few days. We observed this from cordensation on the drum top
surface beneath the clear bag. After one week we noticed that multiple bungs were

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•. SEP-06-2000
15:45
ALLIEDSIGNAL MATLS MGMT
P.003/003
cracked along the thread edge, allowing even more liquid vapor to escape. We
therefore concluded that 25 foot-pounds of torque is not appropriate for this
particular drum in this particular application.
Going back to older versions of the same manufacturer closure instructions for the
same drum, a closure torque of 20 foot-pounds was recommended. We conducted
Internal tests, similar to the ones described above, using 20 foot-pounds and
determined that the closure of the drum was much better. To further test our
hypothesis, we performed leakproofness testing (in accordance with 49 CFA
178.604(d) and Appendix B to Part 178), on several drums closed to 20 foot-
pounds of torque. All of the drums passed the test. We therefore can assert that
lowering the closure torque from 25 to 20 foot pounds results in a much better,
safer seal of the drum bung.
We have spoken informally to the Hazmat information line (Diane) on this topic and
have been advised that in our case, closing the bung to 20 foot-pounds (as
opposed to the manufacturer's recommended 25 foot-pounds) would not be a
violation of the hazardous materials regulations. We would like a formal
interpretation to include in our files for this product packaging.
I am available to answer any follow-up questions you might have and | look forward
to hearing from your office shortly.. I can be reached at 973-455-4009. Thank you
in advance for your help with this issue.
Sincerely,*
Barbara Konrad
Manager, Transportation Regulatory Affairs
Honeywell International Inc.
:
101 Columbia Road
:
Morristown, NJ 07962
973-455-4009 (phone)
973-455-5391 (fax)
cc: Mike Dodd
Norma Sibley
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