# McCarthy, Sweeney &amp; Harkaway, P.C. — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 00-0263
- **title:** McCarthy, Sweeney &amp; Harkaway, P.C. — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2000-11-16
- **effective on:** Not available
- **summary:** 00-0263 response to McCarthy, Sweeney &amp; Harkaway, P.C. concerning 173.226.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0263.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0263.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-00-0263
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2000/000263.pdf
**body:**

<<<PAGE 1>>>

US Departmens
of transportation
400 Sevenn Steer SW
Washungion, DC
20350
Research and
Special Programs
Administration
NOV 1 6 2000
Mr. Lawrence W. Bierlein
Ref. No. 00-0263
McCarthy, Sweeney & Harkaway, P.C.
Suite 600
2175 K Street, N.W.
Washington, D.C. 20037
Dear Mr. Bierlein:
This is in response to your September 22, 2000 letter regarding selective testing variations for
packagings under the Hazardous Materials Regulations (HMR, 49 CFR Parts 171 to 180). Your
request concerned the applicability of the selective testing variations found in § 178.601(g) to a
packaging for a material that is toxic by inhalation.
As provided by § 173.226(c), a material that is toxic by inhalation in Hazard Zone A may be packaged
in a combination packaging consisting of an inner packaging system and an outer packaging. The inner
packaging system consists of an impact resistant inner receptacle packed within a leak-tight packaging.
This combination packaging in turn is packed within the outer packaging. Both the inner packaging
system and the outer packaging must conform to the performance test requirements of subpart M of
part 178. You ask if an inner packaging system which has been tested to packing group 1 performance
level may utilize the variations provided in § 178.601(g).
If the inner packaging system is tested in accordance with the requirements in subpart M of Part 178
and marked in accordance with § 178.503 as a UN standard packaging, then you may use the
variations provided in § 178.601(g). If the inner packaging system has not been marked as a UN
standard packaging, there is no provision for variations of inner packagings.
I hope this satisfies your request.
Sincerely,
Director, Office of Hazardous
Materials Standards

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"'
•
NOV 1 6 2000
Mr. Lawrence W. Bierlein
Ref. No. 00-0263
McCarthy, Sweeney & Harkaway, P.C.
Suite 600
2175 K Street, N. W.
Washington, D.C. 20037
Dear Mr. Bierlein:
This is in response to your September 22, 2000 letter regarding selective testing variations for
packagings under the Hazardous Materials Regulations (HMR, 49 CFR Parts 171 to 180). Your
request concerned the applicability of the selective testing variations found in § 178.601(g) to a
packaging for a material that is toxic by inhalation.
As provided by § 173.226(c), a material that is toxic by inhalation in Hazard Zone A may be packa
in a combination packaging consisting of an inner packaging system and an outer packaging. The
packaging system consists of an impact resistant inner receptacle packed within a leak-tight packag
This combination packaging in turn is packed within the outer packaging. Both the inner packagin
system and the outer packaging must conform to the performance test requirements of subpart M o
part 178. You ask if an inner packaging system which has been tested to packing group 1 performa
level may utilize the variations provided in § 178.601(g).
If the inner packaging system is tested in accordance with the requirements in subpart Mi of Part 1'
and marked in accordance with § 178.503 as a UN standard packaging, then you may use the
vanations provided in § 178.601(g). If the inner packaging system has not been marked as a UN
standard packaging, there is no provision for variations of inner packagings.
I hope this satisfies your request.
Sincerely,
Edward T. Mazzullo
Director, Office of Hazardous
Materials Standards
OFFICIAL FRE COPY

<<<PAGE 3>>>

SEP-22-0017.22
09/9/00
FROM
WUULIVUS
PAGE
FACSIMILE COVER SHEET
U.S. DEPARTMENT OF TRANSPORTATION
RESEARCH AND SPECIAL PROGRAMS ADMINISTRATION
• OFFICE OF HAZARDOUS MATERIALS ENFORCEMENT.
"¡ester Region"
820 Beat Tavera Road, Sulic 306
West Treaton, New Jersey 08628
TELEPHONE: (609) 989-2256
BAX: (609) 989-2277
3
Date:
2/7/00
_ Time:_
_ Nuraber of Pages (actuding Cover Soot.
Iocatica:
ALL -PAK:
Pax Number
(716) 633-7745
Frora:
CHRIS MICHALSIC/
Commenis:
PER OUR BRONE "COURSATION, TINCLOSTS
PURSE FIND THE FUT BEFING TATIARRD. BE ME
PEASE CAL ME LE YOU BAVE AY MOPITIONDL
QUESTIONS SERMINE IN TUS EXIT INITELNE.

<<<PAGE 4>>>

SEP-22-00
08/07/00
17.21
11:58 YAN GUN VOK LEAS
FROM.
PACE.
6
U5 Departnaik
Otice of Hazardous
B2D BACE TAvaro Ra, Sta. 306
of Transportation.
Materials Entorcament
Special Prograstis
Research and
Eastam Region
(003)989-2258
West Trenton, N/ 08528
Fax B09 S8a 22T7
Administration
SOCIT BRIEFING
"(Fais document is not a ilnal roport.,
Date: 2/2/00
Report control #: 0042/03/
ompany taro: -
ALL PAKiNG
sddress:
4225 GENESSE ST, BUEFALO, NY 14225
HANE O8 INDIVIDUAIS RECBIVING IRISIONO:
Names -
RAY NATT
Natas
ritic:.
Titla:
5121(C). Tuls exit brialing addresser orly the sioss noted, and it 13 sot & Ilnding of
Iblo 1a6 been a compllanca inspootion, carductad in accordanca vita Titla 49 V.S.C. Scotion
general compliance in any othor dinax conorad by too Hazardous Matarials Regulations that
vexe subject to tha Laspection.
"Duriag the courRo of the inspectios the folloriar probable violationa of
49 CTS and/on.
quality control itoas nato rotod:
PROBABLE VIOLATIONS:
section:
Explanation:
17860162) 8173.222/67(2)
CERTIFYNG. PACINGES AIMAKTING THE UN SENNOBRE
FOR PIM SHIPMANES, NHEN THE PROPITR DESIGN
QUALITICATION TESTING WAS NOT- CONDUCTTO..
section:
Ixplanation:
178.503(4118)
FAILURE TO LUE JAT NAMIR AND SOURTUS OR AUTMORIZEN
SYMBOL IN. IME IN CERFIFIGATION FOR PACHGES.
(TENAFE 'S CERTIFICATION USED ON jA NÃN SIESIGN.
NOT TÁSTRA SY TRN-TE).
U.S.D.O.T ARSPNOENO
Exhibit l.
Report 8.

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SEP-22-00 17,22 FROM.
ит.
03/07/00
-FIXXXLXXX
PACE
nda desament in rot a final report.
hap dean and an erotions noted ate eated pet the
finalizing the report. Probable yiolation(S) nay be renoved ox others nay
ba added during this revicu.
Is addition, quality control iters nay. be
ravised to becore probable volations during this ravier.
Upon deterination that a probable violatios axiats,
the Associate
adminiatzator for Hazardous Matorials gafety, is authorizca to imposc
certaini sanctions, inaluding warning letters, complianco ordaza; and civ!!
cout actions, including Injunctive ox erstinal
proccedings, may be initiated.
Istle 49 U.S.C.
Sactione 5123 and 5124
provido lox civil and' oxininal penáltias lor violation of the Hazardous
Matoxials Regulations.
a civil penalty of not zore than $27,500, but not less taan $250, pa
tan Office of chief Coursal of the Research end Sprolal Programs
violation say be imposed througu administrative proccedings initirted b
Administration.
When a cximinal. violation has been deterained by a cout,
a fine, or imprisonment Lox not tore than 5 years, or both, ray be imposod
ror cach violation.
or sarotions imposed.
Documentation of corroative action submittad in waiting to the inspector
within 30 days or the inspection' nay be considerca for mitigation should
penalty. Iorever, any documanted corxective action vould not aliminate or
the 'sanation inposed rasult in the issuanca oi a notico propoting a civil
graclude the initlation of a civil penalty procceding, a finding of
violation, or assessment or a civll penalty. " .
10 Régional Fairnesa Boards were establíshed tó receíve coments fron small
Tho Snall Business and Agricultural Regulatory Enforcoment ombudasan and
businesses about fedcral agency onforcerent activities. The Ombudsman will
annually evaluate these activities and rate each agency's rasponsiveness
activities of the Rescarch and Specíal Progzans Adainistration, call 1-888-
to small business. "It you wish to cornent on the inspeation and xelated
REG-ENIR (1-888-736-3247).
I certify that I raceived tha abova briefing as it' appears on this lora.
with its contents.
2peсtо(3)
signatura of Representativo (5)
917/00
Date
Date
x
Reports.
Erbibit It
Page -
of

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SEP-22-00
17.20 FROM.
ID.
PAGE 2
•
LAw Offices
LAWRENCE W. BICALEN
MCCARTHY, SWEENEY & HARKAWAY, P.C.
FACSIMLE
JOHN M. CUTLER, Je
DOUGLAS MI. CANTER
SUITE 600
(202) 393-5721
STEVEN J, KAUSH
ANDREW P. GOLOSTEN
2175K STREET, N.W.
E-Mat
HARVEY LI RETER
RICHARO D, LIEBERMAN
WASHINGTON, D. C. 20037
MSH@MSMACCOM
(202) 393-5710
HTT///WWW.MSHPC.COM
WEBSITE
Or COUNSEL
DANIEL S. SWEENEY
Johnsen
September 22, 2000
2173.226(c)
2118.601
Packaging
Mr. Chris Michalski
Office of Hazardous Materials Enforcement
Research & Special Programs Administration
Testina
Deo Bear Tave road, Suite 306
90-0265
West Trenton, NJ 08628
Re:
All-Pak; September 9 Exit Briefing
Dear Mr. Michalski:
Thank you for the opportunity to respond to the September 9, 2000, exit briefing
you sent to Ray Watt of All-Pak (copy attached). As noted in your telephone
conversations with Mr. Watt, I believe there is a difference of opinion on the proper
interpretation of the regulations and, by copy of this letter, I am asking Mr. Mazzullo to
look at the issue.
All-Pak manufactures combination packaging for use by shippers of TIH
materials under the rule applicable to them in 49 CFR 173.226(c). I first would like to
note that you allege a violation of this Part 173 provision by All-Pak, and I suggest that as
a packaging manufacturer the appropriate citation against the company, if any, would be
under Part 178, not Part 173.
The shipper is advised under Section 173.226(c) that, for combination
packagings, "both the inner packaging system and the outer packaging must conform to
the performance rest requirements of Subpart Ml of Part 178 of this subchapter, at tbe
Packing Group I performance level."
Subpart M of Part 178 is entitled "Testing of Non-Bulk Packagings and
Packages," and it covers Sections 178.600-609. Thus, it includes not only Section
178.601(c)(2), which you cite, but Section 178.601(g), which describes selective testing

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SEP-22-00 17,20 FROM.
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PAGE
3
:"
variations. As I understand it, you contend that Section 178.601(g) is inapplicable, and
that is our point of difference that I ask Mir. Mazzullo to address.
The situation is that All-Pak manufactures, marks, and sells a packaging for TIH
shippers. This is a combination packaging consisting of the inner receptacle holding the
product, a leak-tight absorbent pouch inner roceptacle, a removable-head canister, a
plastic bag, and padding within an outer fiberboard box. This packaging has been third-
party tested by Ten-E Packaging.
One of All-Pak's customers, Dow Agro, had filled packages of this type in
storage in the field. Their own people discovered that the metal removable head canister
inside the filled packaging was rusting and they wanted to change it, in the field, to a unit
that was not subject to such corrosion. A plastic removable head canister was considered
for this purpose.
All-Pak identified a suitable plastic removable head canister of similar design 1o
the metal unit. The company believed it would be sufficient, but before determining that
this was an acceptable substitute, All-Pak performed cold drop resting on this inner
canister. The results confirmed All-Pak's expectations. At the same time, All-Pak
contacted Ten-E for subsequent testing of the completed packaging but the employee in
charge of this project died befure this work was completed.
While we acknowledge that prudence would have had All-Pack test this
eclaming as a violation of the regulations as saying that failure 10 have this testing
Specifically, Section 178.601(g)(1) provides a selective testing variation under
which additional testing is nos required.
• The conditions of this variation arc important.
First, the inner packagings of a combination packaging must be of similar design to the
tested inner packagings. Here it was not the inner that was changed but insicad an
intermediate open-head packaging holding two inner receptacles, the bottle and the
pouch. Ihe canister was of similar dimensions as the replaced unit.
Second, the material of construction of the inner packagings (glass, plastic, melal,
etc.) offers resistance to impact and stacking forces equal to or greater than that of the
originally tested inner packaging. The intermediate removable-head unit, by All-Pak's
own drop testing and their substantial knowledge of the dynamics of combination
packaging, had this strength. To respond to your concems, All-Pak since has confirmed
this fact through Ten-E but, in our view, such confirmation was not required. A copy of
the Ten-E retest report will he sent to you by the company under separare cover.
Third, the inner packagings had to have the same or smaller sized openings and
the closure was of similar design. The innermost packaging unit and the inner receptacle
(pouch) were unchanged, With regard to the removable-head canister, both units are
removable head drums and, in fact, the plastic unit with a clip-on feature is more secure
than the tested metal cover.

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SEP-22-00 17,21 FROM.
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PAGE
4
Fourth, cushioning must take up void spaces, and the expanded polystyrene pads
do this. Fifth, the inner packaging orientation must be the same, and it was. Sixth, the
gross mass must not exceed that originally tested, and it did not.
Under Selective Testing Variation 1, therefore, which is an integral part of
Suopart M of Part 178, All-Pak did not have to test the plastic intermediate unit at all.
The company did perform some tests to bolster their own expectations and subsequently
All-Pak had Ten-E re- perform all the tests, but we do not agree with your
characterization in the Exit Briefing that All-Pak's actions constitured "probable
violations."
You make a second allegation, that the marking on the packaging was not
changed. As noted above, your contention only carries weight if one concludes that
Variation 1 is inapplicable and, we submit, nothing in the regulations confirms your view
on this point.
In conclusion, a customer was faced with an urgent problem with packaging
already filled in the field. All-Pak worked with that customer to fashion a solution to that
problem. Variation 1 envisions changes to tested packagings without retesting, under
certain conditions. All-Pak met those conditions. Subsequent testing by Ten-E verifies
that the company's conclusions with regard to this change were valid, and that no safety
issuc is involved.
Therefore, we ask that you not proceed with this invessigation or any subsequent
penalty claim. Please contact me if you have any questions on this letter or our reading
of the applicable regulations.
Sincerely,
awrence W. Biericin
cc:
Edward I. Mazzullo, Director
Office of Hazardous Materials Standards
Ray Watt, All-Pak
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