# Johnson Matthey, Inc. — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 02-0162
- **title:** Johnson Matthey, Inc. — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2002-07-31
- **effective on:** Not available
- **summary:** 02-0162 response to Johnson Matthey, Inc. concerning 173.22.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-02-0162.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-02-0162.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-02-0162
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2002/020162.pdf
**body:**

<<<PAGE 1>>>

U.S. Department
of Transportation
400 Seventh St., S.W.
Washington, D.C. 20590
Special Programs
Research and
Administration
JUL 31 2002
Mr. Bill Erickson
Ref. No. 02-0162
Operations Manager
Johnson Matthey,
Inc.
1397 King Road
West Chester,
PA 19380
Dear Mr. Erickson:
This is in response to your letter dated May 24, 2002, requesting
clarification regarding the selection of a proper shipping name
under the Hazardous Materials Regulations (HMR; 49 CFR Parts 171-
180).
Specifically, you asked
material can be classified as "Self-heating solid, inorganic,
whether your nickel catalyst
n.o.s., 4.2, UN3190.
For a material not specifically identified by name in the
Hazardous Material Table (HMT), the HMR requires that the
material be described by the shipping name that "most
appropriately describe" the material.
one shipping name could "most appropriately describe a material."
In some cases, more than
Under § 173.22, it is the shipper's responsibility to properly
classify and describe a hazardous material. This office
generally does not perform this function.
assistance when we have the information available.
However, we provide
testing performed on the material was inconclusive due to the
In your letter, you stated that the third party laboratory
temperature of the test
sample climbing rapidly from ambient to
over 300 °C within the first three minutes. You further stated
that the temperature continued to climb to over 400 oC within 10
minutes, where it remained for approximately 30 minutes before
dropping back down to ambient temperature two hours after the
start of the test.
In the HMR, § 173.124(b) defines a Division 4.2 (Spontaneously
Combustible) as being one of the following:
(1) A pyrophoric material. A pyrophoric material is a
liquid or solid that, even in small quantities and
without an external ignition source, can ignite with
five (5) minutes after coming in contact with air when
tested according to UN Manual of Test and Criteria.

<<<PAGE 2>>>

(2)
A self-heating material. A self-heating material is a
material that, when in contact with air and without an
energy supply, is liable to self-heat. A material of
this type which exhibits spontaneous ignition or if the
temperature of the sample exceeds 200 °C (392 oF)
during the 24-hour test period when tested in
accordance with the UN Manual of Tests and Criteria, is
classed as
a Division 4.2 material.
Therefore, based on the information you provided, in addition to
the fact that your material is heating up to a temperature of
over 300 °C within the first three minutes upon contact with air,
it is the opinion of this office that the proper shipping name
"Pyrophoric solid, inorganic, n.o.s., 4.2, UN3200" most
appropriately describes your nickel catalyst material.
I trust this satisfies your inquiry. Please contact us if we can
be of further assistance.
Sincerely,
Nathe z. Michel
Hattie I. Mitchell :
Chief, Regulatory Review and Reinvention
Office of Hazardous Materials Standards
un.

<<<PAGE 3>>>

Betts
Johnson Matthey §73. 10t
May 24, 2002
Classification
Ed Mazzullo
Director of Office of Hazardous Material Standards
02-0162
DHM-10 USDOT/RSPA
400 7" Street Southwest
Washington, DC 20590.
Dear Mr. Mazzullo:
My company, Johnson Matthey Inc., is seeking an interpretation on third party laboratory testing
which Stresau Laboratories Inc. performed on nickel catalyst material. The testing was
inconclusive, however, Dr. Spence Watson of the DOT has recommended we classify this
material as Division 4.2, Packing Group II - Self-heating solid. Would you please let me know if
your Office concurs.
Thank you for your help in this matter. If you have any further questions, please contact me at
610-232-1953.
sincerely
Bill Erickson
Operations Manager
Johnson Matthey Inc.
Fuel Cells - GPT
1397 King Road
West Chester, PA 19380
Enclosure
CATALYST AND CHEMICALS DIVISION - FUEL CELLS
GAS PROCESSING TECHNOLOGY
434 Devon Park Drive, Wayne, PA 19087-1889
| TEL: (610) 971-3100, FAX: (610) 971-3116

<<<PAGE 4>>>

1HT-14-EUUE 10:10
FRUM: SIRESHU LU ristssryry
IU: 1610252195U
p:213
STRESAU LABORATORY INC.
•
N8265 Medley Road, Spooner, W1 54801-7819, Tel. 715-635-2777, Fax 715-635-7979 wwww.streaau.com
May 13, 2002
Mr. Allen Foster
Johnson Matthoy
1397 King Road
West Chester, PA 19380
Dear Mr. Foster:
Enclosed please find Laboratory Report # 02069 for Division 4:1 Flammable Solid and 4.2 Self-
Hoat testing of your sample. Full details are in the enclosed report.
n invoice to cover the cost of the laboratory examinations will be sent to your accountin
epartment under separate cover. Your sampic remnants will be icturned to you shortl
We appreciate your business. If we may be of further assistance or if you have any questions,
please call me at (715) 635-2777.
Sincerely,
thran E Baton
Thomas E. Basham
Hazardous Materials Manager
tb (02069)
Iver Thirty ycars of Devclopment a Evaluation a Production of Ererretic Device
Classification • Packaging a Testing of Hazardous Material

<<<PAGE 5>>>

MAY-14-2002 13:18
FROM: STRESAU LAB 7156357979
TO: 16102321930
P: 3/5
STRESAU LABORATORY INC.
NB265 Medley Road, Spooner, WI 54801-7819, Tel. 715-635-277. Fax 715-635-7979 www.stresal.com
LABORATORY REPORT # 02069
"FLAMMABLE SOLID AND SELF-HEAT TESTING"
May 13, 2002
for
Johnson Matthey
1397 King Road
West Chester, PA 19380
Atin: Mr. Allen Foster
Prepared by: thomE Botan
Thomas E. Basham
Hazardous Materials Manager
Reviewed by:
lichael J. Pesk
- MinaPart
Chief Operating Officer
ver Thirty years of Development a Evaluation • Production of Enorgotic Devics
lassification • Packzging o Testing of Hazardous Materia

<<<PAGE 6>>>

MHY-14-2402 15:18
FROM: STRESAU LAB 7156357979
TO: 16102321930
P: 4/5
STRESAU LABORATORY, INC.
May 13, 2002
LABORATORY REPORTS NO. 02069
Page 1 of 2
Prepared for: Johnson Matthey
1397 King Road
Wost Chester, PA 19380
Subjcct: Preliminary Screen and Self- Heat Test
1.0 OJECT
Your sample identified as Ni-3288 E 1/16" 3F Nickel Catalyst was subjected to a Preliminary
Screen/Burn Rate and Self-Heating Test in accordance with the Code of Podoral Regulations,
Title 49, (also United Nations Test Mcthod N.1 and Test Method N.4) as reguested by Rob
Smith, Cargopak Corp., P.O. # 02-2066 dated March 18, 2002.
2.0 PHYSICAL APPEARANCE
The sample was a black extrusions contained in a metal cylinder, 10"L × 1"od, with
Swage-Lok pipe fittings and caps on both ends. The sample was prepared for testing by
opening one end and pouring the contents into the proper test fixtures.
The sample arrived at Stresau at ambient terperaturo, and was tested in the form received.
3.0 TEST CONDUCTED
3.1 Class 4.1 Preliminary Screen Test, UN method N.1
Procedure
A portion of the sample is filled into a metal mold 250mm long by 20mm wide by 10 mm high,
and inverted onto a cool, impervious base plate. The sample is ignited by application of a gas
burner at one end, and the titte needed to propagate 100 mm is recorded.
4.0
SUMMARY
Upot pouring the sample into the metal mould, it itamediately began to heat in contact with
air and without an ignition source. A color change from black to gray further indicated that
a reaction was taking place. A gas flame was applied to on end, but no additional changes
occutted.

<<<PAGE 7>>>

InI
1 T
LOU dO IAUIVINLUMU A FUNDIS
IN• LULULULAINN
STRESAU LABORATORY, INC.
May 13, 2002
LABORATORY REPORTS NO. 02069
Page 2 of2
5.1 Class 4.2 Self Heating Test, UN method N.4
Procedure
A portion of the sample (as received) was prepared for testing by filling a 1.0cm' fine mesh stainless
steel wire basket. The basket was tested by placing it into an oven set at 140°C (284°F) with a
thermocouple probe and a wiro mesh basket cover. The temperature of the sample and oven are
recorded throughout the test.
6.0 SUMMARY
Approximately 100 grams of sample was poured into a 10cma? fine mesh stainless sicel wire
basket at ambient temperature. The sample immediately began to generate heat. A thermocoup)
vas placed in the sample. The sample temperature climbed rapidly from ambient to over 300°C
within the first threc minutes. The temperature continued to climb to ovcr 400°C within 10 minutes
after insertion, where it remained for approximately 30 minutes before dropping back down to
ambient temperature two hours after the start of the tost.
7.0 CONCLUSIONS
Test results from the Preliminary Screen and Self-Heat Tests are inconclusive due to the materials
ability to generate significant heat before complete application of UN/DOT methodology such as
flame contact in the Preliminary Screen and 140°C atmosphere in the Self-Heat Test.
8.0 DATA STORAGE
The field data for this report is contained in Data Book #SLF 2002-1, and will be filed with
Strosau Laboratory Document Control. No photographic or video documentation was made.
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