# McCarthy, Sweeney & Harkaway, P.C. — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 03-0167
- **title:** McCarthy, Sweeney & Harkaway, P.C. — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2003-09-29
- **effective on:** Not available
- **summary:** 03-0167 response to McCarthy, Sweeney & Harkaway, P.C. concerning 171.1.
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- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-03-0167
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2003/030167.pdf
**body:**

<<<PAGE 1>>>

U.S. Department
of Transportation
400 Seventh St., S.W.
Research and
Washington, D.C. 20590
ecial Program
ministratic
SEP 2 9 2003
Mr. Lawrence W. Bierlein
Ref. No. 03-0167
McCarthy, Sweeney & Harkaway, P.C.
Suite 600
2175 K Street, N.W.
Washington, D.C. 20037
Dear Mr. Bierlein:
This responds to your June 23, 2003, letter requesting clarification on the applicability of the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) to capillary tube thermostats produced by
Therm-O-Disc, a division, of Emerson Electric. Specifically, you ask for concurrence that these
thermostats containing a small amount of flammable liquid charging material, sealed within each control,
and packaged as described, are not regulated under the HMR.
According to your letter, these thermostats are used in baseboard heater applications. Expansion and
contraction of the charging fluid in a fine tube, under varying temperatures, exerts pressure on a bellows
diaphragm located in the metal cup. This activates the switching of the control.
These thermostat controls are manufactured in various temperature control ranges and tube lengths. The
lower temperature-rated controls utilize methanol and water as a charging mixture that is drawn into the
small copper tubing during manufacture. Fluid volumes are very small, with the least material holding
approximately 1 milliliter of charging liquid, and up to 4.4 milliliters in the largest version. The entire unit
is hermetically sealed under vacuum.
The units are packed in a fiberboard carton with 200-400 units per carton, each separated from the
others in an egg-crate style inner packaging configuration, with a solid fiberboard divider separating the
layers within the cartón. Each control is physically separated from the other controls on all six sides.
The units are sealed and do not leak. If one were broken, capillary action would tend to hold the small
amount of charging fluid inside the control.
Under § 173.22, it is the shipper's responsibility to properly class and describe a hazardous material.
his Ottice does not generally pertorm that function. According to your letter, your capillary tub
hermostats contain methanol (Class 3, Flammable liquid) and water used as a charging mixture
Section 173.150(e) permits aqueous solutions of alcohol containing 24 percent or less alcohol by
volume and no other hazardous material to be reclassed as a combustible liquid. Further, under
§ 173.150(e), an aqueous solution containing 24 percent or less alcohol by volume and no other
171.1
030167

<<<PAGE 2>>>

hazardous material is excepted from the HMR if it contains no less than 50 percent water. You did not
provide more specific information on the methanol and water mixture to enable this Office to provide
you with a more specific opinion on the hazard class of these thermostats. However, based on the
information you provided, if the capillary tube thermostats containing small amounts of the methanol and
water charging mixture do not meet the hazard class defining criteria in Part 173, and are not a
hazardous waste, hazardous substance, or marine pollutant, they are not subject to the HIMR.
I hope this answers your inquiry.
Sincerely,
Susan Gorsky
Senior Transportation Specialist
Office of Hazardous Materials. Standards

<<<PAGE 3>>>

DOUGLAS M. CANTER
LAWRENCE W. BIERLEIN
LAW OFFICES
MCCARTHY, SWEENEY & HARKAWAY, P.C.
JOHN M. CUTLER, Jr.
SUITE 600
(202) 775-5574
FACSIMILE
2175 K STREET, N.W.
WASHINGTON, D.C. 20037
MSH@MSHPC.COM
E-MAIL.
CHANNING D. STROTHER, Jr.
(202) 775-5560
WEBSITE
KAREN R. O'BRIEN
OF CoUNSEL.
HTTP://wWW.MSHPC.COM
June 23, 2003
Boothe
3171.1
Mr. Edward Mazzullo, Director
Office of Hazardous Materials Standards
Applicability
Research & Special Programs Administration
Department of Transportation
03-0167
Washington, DC 20590
Dear Mr. Mazzullo:
your review of their capillary tube thermostats to determine whether this product contains
On behalf of Therm-O-Disc, a division of Emerson Electric, I would appreciate
material in a quantity and form that is subject to the hazardous materials regulations. I
have a sample of this type of control in my office if you would like to examine it.
These controls are used in baseboard heater applications. Expansion and
contraction of the charging fluid in a fine tube, under varying temperatures, exerts
pressure on a bellows diaphragm located in the metal cup. This activates the switching of
the control. See the attached drawing for a representative configuration.
and tube lengths. The lower temperature-rated controls utilize methanol and water as a
These capillary controls are manufactured in various temperature control ranges
charging mixture that is drawn into the small copper tubing during manufacture. Fluid
volumes are very small, with the least material holding approximately 1 milliliter of
charging liquid, up to 4.4 milliliters in the largest version. The entire unit is hermetically
sealed under vacuum.
The units are packed in a fiberboard carton with 200-400 units per carton, each
separated from the others in an egg-crate style inner packaging configuration, with a solid
fiberboard divider separating the layers within the carton. In other words, each control is
physically separated from each other control on all six sides.
The units are sealed and do not leak. If one were broken, which is difficult to do,
capillary action tends to hold the small amount of charging fluid inside the control.

<<<PAGE 4>>>

example of one in my office if you would care to view it.
Attached is a representative drawing of one of these devices. I also have an
within each control and packaged as described is in a quantity and form that does not
I would appreciate your concurrence that the small amount of this material, sealed
pose a hazard in transportation and, therefore, these articles are not subiect to the
hazardous materials regulations.
Please contact me if you have any questions on this request.
Sincerely;

<<<PAGE 5>>>

99.19
PARAMUS, NEW JERSEY
WM INDUSTRIES, INC.
- 1.50
0.170 -
BLACK 54038
1.688
2.00
1.563
BLACK 54038
0.50+0.10
6.5₺0.50
$1.24
0.66
0.37
T
/1.21-
10H11 221437 L230F # DATE
140+25
BELLOWS ASSEMBLY
PART NO. 113830
- $0.075
BE INCLUDED WITH EACH SHIPMENT
CERTIFICATE OF CONFORMANCE TO
NO. 1441/30 WIRE WITH 1/32 TK.
105° C PVC ODORLESS INSULATION
THERMODISC®
TYPE 10H11 221437
MANSFIELD, OHIO
OPEN TEMP. 230 ‡ 15°F
TSH
REVISIONS
1-29-01
APPROVALS
1-31-01
SCALE
DON 1/31/01
FULL
221437
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