# Manufacturing Company — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 05-0022
- **title:** Manufacturing Company — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2005-03-09
- **effective on:** Not available
- **summary:** 05-0022 response to Manufacturing Company concerning 173.144, 173.306.
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- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-05-0022.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-05-0022
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2005/050022.pdf
**body:**

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of Transportation
U.S. Department
400 Seventh Street, S.W
Washington, D.C. 20590
Pipeline and
Administration
Hazardous Materiais Safety
MAR 9 2005
Mr. David H. Baker
Ref. No. 05-0022
Attorney for Zippo
Manufacturing Company
Thompson Hine LP
Attorneys at Law
1920 N Street, N.W.
Washington, D.C. 20036-1600
Dear Mr. Baker:
This responds to your letter dated January 18, 2005, regarding
the applicability of the Hazardous Materials Regulations (HMR;
49 CFR Parts 171-180) to empty butane lighters and lighter
refills under the HMR. Specifically, you ask if an empty
butane lighter is regulated under the HMR. In addition, you
ask if
a lighter refill containing 14 grams of butane, a
Division 2.1 flammable gas, may be renamed "Consumer
commodity" and reclassed "ORM-D" under the provisions
specified in S$ 173.144 and 173.306(a) (1) of the HMR.
With regard to your first question, your understanding is
correct that an empty, never-filled lighter is not subject to
regulation under the HMR. Concerning your second question, a
material described as a "Lighter refill, UN1057" may not be
renamed "Consumer commodity" and reclassed as an ORM-D
material; no exceptions for lighter refills are indicated in
Column 8A of the Hazardous Materials Table in S 172.101.
However, a lighter refill containing butare may be described
as "Butane, UN1011" and classed as a Division 2.1 material.
In
shipment of butane may be renamed "Consumer commodity" and
accordance with § 173.306 (a) (1), a limited quantity
reclassed as an ORM-D material provided the shipment conforms
to the provisions of § 173.306(h).
The recent publication of two notices of proposed rulemakings
(NPRM) in the Federal Register may be of interest. The first,
published on August 16, 2004, titled "Requirements for
Lighters and Lighter Refills," [RSPA-04-13795 (HM-237); 69 FR
50975] proposes a number of revisions applicable to the
examination, testing, certification, shipping description, and
173.144
173.306
050022

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transportation of lighters and lighter refills. The second
NPRM, published on November 10, 2004, titled "Revision of
Requirements for Carriage by Aircraft," [RSPA-02-11654 (HM-
228); 69 FR 65293] proposed to prohibit materials packaged as
limited quantities that are forbidden on passenger-carrying
aircraft to be renamed "Consumer commodity" and reclassed
"ORM-D."
This proposal, if adopted, would only affect the
transportation of lighter refills by aircraft. Copies of both
NPRMs are enclosed.
I trust this satisfies your inquiry. Please contact us if we
can be of further assistance.
Sincerely,
Hate 7. Mital d
Hattie L. Mitchell
Office of Hazardous Materials Standards
Chief, Regulatory Review and Reinvention

<<<PAGE 3>>>

THOMPSON
HINE
BRUSSELS CINCINNATI CLEVELAND
COLUMBUSE
DAYTON NEW YORK WASHINGTON. D.C.
Stevens
$113.144
January 18, 2005
§ 173.308
Classification Lighter:
BY HAND
ORM-D
Mr. Michael Stevens
05 - 0022
DHM-12
Regulations Specialist
Pipeline and Hazardous Materials Safety Admınıstratior
Jos Depart, S. a Transportation
Washington, DC 20590
Re:
Classification of new lighter product
Dear Mr. Stevens:
Following up on an email I sent to you on June 29, 2004, a copy of which I attach, I am
enclosing a completely empty sample of a new lighter product to be manufactured by
Zippo Manufacturing Company ("Zippo") of Bradford, Pennsylvania. The product wil
consist of the enclosed package containing an empty Zippo refillable butane lighter,
which has never been filled, and a small metal canister containing .5 fl. oz (14 gms or
14.8 ml) of butane.
It is our understanding that completely empty lighter products, e.g., never filled, no
residue, no vapors, etc.) are not regulated under the Hazardous Materials Regulations
("'HMR"). This lighter will be completely empty and will never have been filled with
fuel.
containing less than 65 grams of gas are treated as a consumer commodity and classified
It is further our understanding that butane canisters of less than four ounces and
as ORM-D material under 49 C.F.R. Part 173.144. This butane canister will be metal
with an industry standard valve and the small amount of butane noted above.
The purpose of this letter is to confirm that the package containing this empty lighter with
is critical to Zippo's marketing of this new product as it is not commercially viable to
this small butane canister can be shipped as ORM-D under the HMR. This determination
ship and sell this product as a lighter classified under 2.1, or a lighter refill classified
under 2.1. The increased cost of shipping products under the HMR and the many
limitations on shipping hazardous materials such as lighters by truck and air, have caused
Zippo to develop this new product with the view that it will be treated as ORM-D.
THOMPSON HINE LLP
ATTORNEYS AT LAW
1920 N Street, N.W.
Washington, D.C. 20036-1600
www.ThompsonHine.com
Fax 202.331.8330
Phone 202.331.8800

<<<PAGE 4>>>

THOMPSON
HINE
Mr. Michael Stevens
January 18, 2005
Page 2
We are requesting your written opinion that for domestic transportation purposes this new
product would be treated as ORM-D, or unregulated under the HMR. We would be
pleased to provide you with more information, or to come in and meet with you regarding
Very truly yours,
David H. Baker
Attorney for Zippo Manufacturing Company
164461

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Message
Page 1 of 2
Baker, David
From:
Stevens, Michael [michael.stevens@RSPA.dot.gov]
Sent:
Tuesday, June 29, 2004 2:31 PM
To:
Baker, David; Stevens, Michael
Cc:
Gorsky, Susan
Subject: RE: Lighters and Butane
amount of useful information in it. On to your inquiry.
Good afternoon Mr. Baker.
Thank you very much for the package provided to Susan.
. There is an immense
HMR. Because a lighter refill does not meet the definition of an aerosol in § 173.306(a)(3), in order to get to the
Provided the lighter is empty. (i.e., no vapors, gas, residue, or never filled), the lighter is not regulated under the
Only then may it be renamed "Consumer commodity" and reclassed as an ORM-D. If the refill does exceed 4
)RM-D hazard class it cannot exceed 4 fluid ounces capacity (7.22 cubic inches) as specified in § 173.306(a)(1)
fluid ounces capacity, then it must be offered for transport as either "Butane, UN1011" (prohibited on passenger-
net mass of gas may not exceed 65 grams. If the net mass of gas exceeds 65 grams, then it must be described
carrying aircraft) or "Lighter refill, UN1057" (accepted on all aircraft). However, if described as a lighter refill, the
as the gas contained therein. This clarification is based on the current regulations and is for domestic
ransportation only. For international transport by air, lighter refills can never be renamed "Consumer commodity'
ecause they are not aerosols (see ICAO Packing Instruction 910). For vessel transport, a lighter refill may be
I hope this advice makes sense. Feel free to contact me anytime on this or any other hazmat matter.
Michael
Regards,
Michael Stevens
U.S. Department of Transportation
Regulations Specialist
Office of Hazardous Materials Standards (DHM-12)
Research and Special Programs Administration
Washington, DC 20590
400 Seventh Street S.W.
Fax: (202) 366-3012
Phone: (202) 366-8553
----Original Message--.--
From: Baker, David [mailto:David.Baker@thompsonhine.com]
To: Stevens, Michael
Sent: Tuesday, June 29, 2004 12:49 PM
Subject: Lighters and Butane
Cc: Gorsky, Susan <RSPA>
comparable ISO standard to Susan. I assume that you received them.
Michael - we gave the materials on the status of the CSPC rulemaking and the EU's adoption of the
I had another question about lighters that I wanted to run by both of you, if possible.
I have a member that proposes to sell an EMPTY refillable lighter with a small can of butane to fill the
no flammable gas, and butane is ORM-D, that the combined product would not be a haz mat shipment.
lighter, in a single consumer package. We are assuming that because the lighter contains no fuel, e.g.,
Can you confirm that to me?
If the product is not haz mat, it reduces shipping costs dramatically.
1/18/2005

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Message
Page 2 of 2
I would greatly appreciate your thoughts on this question.
Thanks, David
1/18/2005

<<<PAGE 7>>>

Message
Page 1 of 2
Stevens, Michael <PHMSA>
From:
Baker, David [David.Baker@thompsonhine.com]
Sent:
Tuesday, November 30, 2004 4:06 PM
To:
Stevens, Michael
Subject: RE: Aerosols v. Refills
I don't know how you do this every day.
Thanks for your explanation. I will try and explain to my member.
Thanks again for your help. David
From: Stevens, Michael [mailto:michael.stevens@RSPA.dot.gov]
-----Original Message-----
Sent: Tuesday, November 30, 2004 4:00 PM
Subject: RE: Aerosols v. Refills
To: Baker, David
171.8. Because their sole purpose is to expel a gas (as opposed to a gas used to expel a liquid, paste, or
Good afternoon David. Under the HMR, lighter refills no not meet the definition of an aerosol. See §
173.306(a)(1). This section limits capacity to 4 fluid ounces (7.22 cubic inches). Section 171.11 authorizes
powder), a non-DOT specification pressure vessel (e.g., lighter refill) is subject to the limitations of §
(14) further limits an aerosol to meeting the definition in § 171.8. Internationally, an aerosol is permitted to
the use of the ICAO Technical Instructions (ultimately IATA) as an alternative to the HMR and § 171.11(d)
an aerosol and, therefore, the restriction in § 171.11 and the definition in § 171.8 applies.
expel a gas only (e.g., lighter refill). We don't (for safety reasons) agree with the international definition of
transported on a U.S. flag carrier anywhere in the world could be offered for transportation as an aerosol
Internationally (by air), a shipment of lighter refills that does not transit to, through, or from the U.S. or is not
under Packing Instruction 203. Packing Instruction 910 of the international air regulations, however, would
not allow the further reclassification of a lighter refill to a "consumer commodity" as Class 2 materials are
limited to only those that use a gas to expel a liquid, paste, or powder (our definition).
excessive. All is negotiable.
We do agree that the outer packaging proposed for lighter refills for other than air or vessel transport is
I hope this quick mess makes sense. Feel free to contact me for more.
Michael Stevens
Regards,
U.S. Department of Transportation
Regulations Specialist
Office of Hazardous Materials Standards (DHM-12)
Research and Special Programs Administration
400 Seventh Street S.W.
Washington, DC 20590
Phone: (202) 366-8553
Fax: (202) 366-3012
----Original Message--.-.
Sent: Tuesday, November 30, 2004 3:02 PM
rom: Baker, David [mailto:David.Baker@thompsonhine.com
To: Stevens, Michael
Subject: Aerosols v. Refills
02/17/2005

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Message
Page 2 of 2
mat regimes in other countries such as Canada, as well as under IATA. I have looked briefly at the
Michael - one of my members has suggested that lighter refills are treated as aerosols under haz
of the lighter regulation?
issue and am uncertain whether this is correct. Is this an issue you looked at during your analysis
I would appreciate your thoughts. Thanks, David
02/17/2005
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