# Entegris, Inc. — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 10-0016
- **title:** Entegris, Inc. — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2010-03-23
- **effective on:** Not available
- **summary:** 10-0016 response to Entegris, Inc. concerning 178.601.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-10-0016.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-10-0016.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-10-0016
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretations/2010/100016.pdf
**body:**

<<<PAGE 1>>>

U.S. Department of Transportation 1200 New Jersey Ave. SE
Washington, D.C. 20590
Pipeline and Hazardous Materi'als
Safety Administration
MAR 23 2010
Mr. Kevin Bevis
Containers Engineer
Entegris, Inc.
101 Peavey Road
Chaska, MN 55318
Ref. No. 10-0016
Dear Mr. Bevis:
This responds to your January 19,2010 letter requesting clarification of the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) as they apply to design qualification
packaging tests. Specifically, you ask if you may use the same three test samples to perform all
of the required tests in §§ 178.601, 178.603, and 178.603-178.607.
According to your letter, you want to test a PF A inner, fiberglass+epoxy winding outer
composite container (6HH 1) using the same three samples for all test types, due to the
robustness of the container and the cost ofthe parts. You ask if it is acceptable to use the same
three samples to perform these tests on this packaging.
In accordance with § 178.601 (k), several tests may be performed on a single sample with the
approval of the Associate Administrator for Hazardous Materials Safety and provided the
validity of the test results is not affected. You may apply for approval to perform several tests
on a single sample under the procedures specified in 49 CFR § 107.705.
I hope this answers your inquiry. If you need additional assistance, contact this Office at
202-366-8553.
Sincerely,
t~~
Chief, Standards Development
Office of Hazardous Materials Standards

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re.s-h 1'1 {.{ '0 . 00 Itt, ENTEGRIS, INC.
101 Peavey Road
Chaska, MN 55318 USA
Tel. +1 952-556-3131
Fax +1 952-556-1880
January 19,2010
Mr. Edward T. Mazzullo
Director, Office of Hazardous Materials Standards
U.S. DOT IPHMSA (PHH-I0)
1200 New Jersey Avenue, SE East Building, 2nd floor
Washington, DC 20590
Dear Mr. Mazzullo,
After reading through PHMSA letters of interpretation, published on-Hne, for sections 178.601, and
178.603 thru 607, we are writing to request clarification of the allowable number of test types which can
be performed on each sample, as defined in CFR 49, sections 178.601, and 178.603 thru 178-607.
It is clear that (with the exception of stainless and other high-cost nickel alloys) three tests (with three
different samples) must be performed for each test type (stacking, hydrostatic pressure, diagonal drop,
other drop, etc). It is clearly stated within each test type detail (for example 178.603(b) and 178.604(b )(2),
etc. quoted below) that requests for exceptions should be directed to the Associate Administrator.
Is there any prohibition in CFR 49, section 178, of using samples for more than one type of test (for
example, using the same three samples for the Leakproofness test and also for the Hydrostatic pressure
test and also for the Stacking test)? Is there any reason the three required samples for any test type can
not be used for all required test types? It seems this would be the most rigorous of all possible ways to
test a design type.
178.601(a) "Each packaging must be manufactured and assembled so as to be capable of successfully
passing the prescribed tests and of conforming to the requirements of section 173.24 of this
subchapter at all times while in transportation" 173.24 (c)( 1) requires conformance with section
178.
This does not say each packaging must be able to pass one, or another, ofthe prescribed tests.
178.601(f) "The manufacturer shall conduct the ...tests...using...samples .. .in the number specified
in the appropriate test section."
178.601(k) "Provided the validity of the test results is not affected, and with the approval of the
Associate Administrator, several tests may be performed on one sample."
Ifwe desire to do all six drop tests with one sample, we would need the approval ofthe Associate
Administrator.
178.603 Drop test. First row of the chart, for plastic drums, under the heading "No. of tests (samples)"
lists "six - (three for each drop)".
(b) "Exceptions to the number of...samples used in conducting the drop test are subject to
the approval of the Associate Administrator."

<<<PAGE 3>>>

Mr. Edward T. Mazzullo
Page Two
January 19, 2010
Packaging ~ No. of
tests
(samples) Drop orientation of samples
Steel drums, Aluminum
Six-{three drums, Metal drums (other
for each than steel or aluminum), drop) Steel Jerricans, PI'yVI/ood drums, Wooden barrels, Fiber drums, Plastic drums and Jerricans, Composite packagings which are in the shape of a drum First drop (using three samples): The
package must strike the target
diagonally on the chime or, if the
packaging has no chime, on a
circumferential seam or an edge
Second drop (using the other three
samples): The package must strike
the target on the weakest part not
tested by the first drop, for example a
closure or, for some 7 cylindrical
drums, the welded longitudinal seam
ofthe drum body.
178.604 Leakproofness test.
(b) Number of packagings to be tested.
(2) Design qualification and periodic testing. "Three samples of each different packaging
must be tested and must pass the leakproofness test. Exceptions to the number of
samples used in conducting the leakproofness test are subject to the approval of the
Associate Administrator."
178.605 Hydrostatic pressure test.
(b) Number of test samples. ''Three test samples are required for each different packaging.
Exceptions for the number of...sample packagings used in conducting the hydrostatic
pressure test are subject to the approval of the Associate Administrator."
178.606 Stacking test.
(b) Number of test samples. "Three test samples are required for each different packaging ...
Exceptions for the number of...sample packagings used in conducting the stacking test are
subject to the approval of the Associate Administrator."
We would like to test a PFA inner, fiberglass+epoxy winding outer composite container (6HHl) using the
same three samples for all test types, due to the robustness of the container and the cost of the parts, but
feel it prudent to request your interpretation of the code at this time.
Thank you for your assistance in this matter and for your service at the DOT, promoting our safety and
welfare.
Sincerely,
(~ G:Kevin
Bevis
Containers Engineer
952-556-8663 kevin_be vis @entegris.com
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