# A2Z Test Lab a division of MAI — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 11-0265
- **title:** A2Z Test Lab a division of MAI — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2011-12-02
- **effective on:** Not available
- **summary:** 11-0265 response to A2Z Test Lab a division of MAI concerning 173.159.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-11-0265.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-11-0265.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-11-0265
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretations/2011/110265.pdf
**body:**

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U.S. Department 1200 New Jersey Avenue SE
of Transportation Washington. DC 20590
Pipeline and Hazardous
Materials Safety
Administration 
 DEC 2 2011
Arvin Blank
Environmental Engineering Manager
A2Z Test Lab a division of MAl
220 Power Court
Sanford, Florida 32771
Reference No. 11-0265
Dear Mr. Blank:
This is in response to your October 26, 2011 letter pertaining to the testing of batteries in
accordance with the United Nations (UN) Manual of Test and Criteria, 5th revised edition.
You reference Section 38.3.4.2.3 which requires cells and batteries to meet the
requirement of the T2 - Thermal Shock Test. This test requires there is no mass loss, no
leakage, no venting, no disassembly, no rupture, and no fire if the open circuit voltage of
each cell or battery testing is not less than 90% of its voltage immediately prior to this
procedure. You ask the Pipeline and Hazardous Materials Safety Administration
(PHMSA) to clarify whether a crack in the outer casing of a battery you tested in
accordance with the T2-Thermal Shock Test as show in the attached picture would
constitute a "rupture."
The answer is yes. In Section 38.3.2.2 of the UN Manual of Test and Criteria, 5th revised
edition, a "rupture" is defined as mechanical failure of a cell container or battery case
induced by an internal or external case, resulting in exposure or spillage but not the
ejection of solid materials. It is the opinion of this Office that a crack in the case of the
battery as depicted in your photograph would constitute a "rupture" and thus, be a failure
of the T2- Thermal Shock Test.
I hope this satisfies your request.
Sincerely,
-7.#~~-
T. Glenn Foster
Chief, Regulatory Review and Reinvention Branch
Standards and Rulemaking Division

<<<PAGE 2>>>

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26 October 2011 II-/~ ~S-
To: PHMSA.hm-infocenter@dot.gov
From: Arvin Blank (ablank@maifl.com)
Dear PHMSA
We are performing Department ofTransportation Testing (Tl -T5) as per the Manual of Tests
and Criteria 5th revised edition.
Specifica!ly: Section ofregulations 38.3.4.2.3 T2 - Thermal Shock
Section: 38.3.4.2.3 Requirement
Cells and batteries meet this requirement ifthere is no mass loss, no leakage, no venting,
no disassembly, no rupture and no fire and ifthe open circuit voltage ofeach cell or battery after
testing is not less than 90% of its voltage immediately prior to this procedure. The requirement
relating to voltage is not applicable to test cells and batteries at fully discharged states.
One ofthe batteries tested developed a crack in the case during the Thermal Shock Test. See
picture below. Our customer has tasked us to get an official opinion from the Department of
Transportation that clarifies ifthis constitutes a rupture or not.
Sincerely
Arvin Blank
A2Z Test Lab
ablank@maifl.com
407-432-8869
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