# Naval Surface Warfare Center Energy Power & Interconnect Technologies Division — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 13-0126
- **title:** Naval Surface Warfare Center Energy Power & Interconnect Technologies Division — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2013-08-21
- **effective on:** Not available
- **summary:** 13-0126 response to Naval Surface Warfare Center Energy Power & Interconnect Technologies Division concerning 173.185.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-13-0126.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-13-0126.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-13-0126
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2013/130126.pdf
**body:**

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U.S. Department of Transportation
Pipeline and Hazardous Materials
Safety Administration
1200 New Jersey Ave, S.E.
Washington, D.C. 20590
AUG 2 1 2013
Mr. Mark Tisher
Crane Division
Naval Surface Warfare Center
Energy Power & Interconnect Technologies Division
300 Highway 361, Bldg. 3235 GSX
Crane, IN 47522-5001
Ref. No.: 13-0126
Dear Mr. Tisher:
This responds to your June 13, 2013 email and subsequent conversation with a member of
my staff requesting clarification of the requirements in the Hazardous Materials
Regulations (HMR; 49 CFR Parts 171-180) applicable to design testing of lithium ion
batteries. The requirements you address are contained in Section 38.3 of the United
Nations (UN) Manual of Tests and Criteria and are implemented through the provisions of
§ 173.185 of the HMR. In your letter and in telephone conversations with my staff, you
described a cylindrical battery comprised of 35 individual cells. The battery is inserted into
an aluminum housing that is part of a battery powered device. The device with the
batteries is then placed into a case for shipping. You asked if you could conduct the T3
(shock) and the T4 (vibration) tests with the battery installed in the aluminum housing or in
a transit box because the battery itself is not equipped with mounts to secure it to the testing
machine.
Each test in Section 38.3 must be conducted on the battery itself without equipment or
packaging. In the situation you described, the battery must be subjected to each of the
tests, including the shock and the vibration tests outside of the device or any packaging.
I hope this answers your inquiry. If you have further questions, please do not hesitate to
contact this office.
·-~---~---··---- -~~~

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Drakeford, Carolyn (PHMSA)
From:
Sent:
To:
Subject:
Attachments:
Leary, Kevin (PHMSA)
Thursday, June 13, 2013 3:04 PM
Drakeford, Carolyn (PHMSA)
FW: lithium battery testing question
battery photo.jpg; device drawing.jpg
13-Dt.l{p
Please enter this request into the system for response.
Kevin
-----Original Message-----
From: Tisher, Mark T CIV NSWC Crane, GXS [mailto:mark.tisher@navv.mil]
Sent: Thursday, June 13, 2013 10:20 AM
To: Leary, Kevin (PHMSA)
Subject: lithium battery testing question
Kevin,
I'm looking for an interpretation of Section 38.3 of the UN Manual for T3 transportation vibration and T4 shock. The
battery has no mounting provisions other than inserting it into the cylindrical housing for the device (see attached). For
transportation, the device is then placed in a transit case. I'm trying to determine the acceptable test configuration for
these two tests. I don't see how we can test it without the housing. Can it be tested in the transit case? If not, the
housing has rubber bumpers that can be seen in the device drawing file. The rubber bumpers are restrained only by a
house clamp within the groove. Would we fixture to the rubber bumpers or to the housing itself? We started by fixturing
directly to the housing, but the device manufacturer stated that previous testing of a similar device fixture to the
bumpers. We switched to fixturing to the rubber bumpers, but the rubber creates play and it loosened up after the first
sweep causing problems.
One more question: for shock, the cells and battery are blow the large cell and large battery definition, but if we test it in
the housing the mass is up around 70 pounds, so 150g is a lot of force and I'm wondering if there is consideration for this.
v/r
Mark Tisher
Crane Division, Naval Surface Warfare Center
300 Hwy 361
Crane, In 47522
ph (812) 854-5912
cell (812) 361-5269
fax(812)854-2043
Email: mark.tisher@navv.mil
http://www.navsea.navv.mil/nswc/crane/Lists/customerfeedback/NewForm.aspx
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