# Jamestown Container Corporation — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 16-0095
- **title:** Jamestown Container Corporation — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2016-12-22
- **effective on:** Not available
- **summary:** 16-0095 response to Jamestown Container Corporation concerning 171.7, 178.516.
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- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-16-0095.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-16-0095
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2016/160095.pdf
**body:**

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Jamestown Container Corporation
14 Deming Drive
P.O. Box 49
Falconer, NY 14733
Reference No. 16-0095
Dear Mr. Storms:
This letter is in response to your June 1, 2016, email requesting clarification of the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) applicable to the standards for United
Nations (UN) 4G fiberboard boxes. Specifically, you describe a scenario in which a customer
has challenged your stance on the construction of the corrugated components in a UN
performance-oriented tested package. We have paraphrased and answered your questions as
follows:
Q1.
You ask for confirmation of your understanding that according to UN 4G packaging
requirements, both the outer and inner corrugated components must be manufactured
with liners and mediums that vary by not more than plus or minus 5% from the basis
weights reported in the valid hazmat test report issued by a competent test lab or agency.
A1.
Your understanding is correct. As provided in § 178.516(b)(7), you have "[a]uthorization
to manufacture, mark, and sell UN 4G combination packagings with outer fiberboard
boxes and inner fiberboard components that have individual containerboard or paper wall
basis weights that vary by not more than plus or minus 5% from the nominal basis weight.
reported in the initial design qualification test report. "ab
* The HM-233C final rule, published March 18, 2014, amended § 178.516 by adding paragraph (b)(7). This action
by PHMSA converted numerous competent authority approvals in to the HMR, which reduced paperwork burdens
and facilitates commerce while maintaining an acceptable level of safety. (See 79 FR 15033; 15034)
CA2005120010 - Authorization to manufacture, mark, and sell UN4G combination packagings with outer
fiberboard boxes and with inner fiberboard components that have basis weights that vary by not more than plus or
minus 5% from the measured basis weight in the initial design qualification test report.
CA2006060006 - Authorization to manufacture, mark, and sell UNG combination packagings with outer
fiberboard components that have individual containerboard basis weights that vary by plus or minus 5% from the
nominal basis weight reported in the initial design.

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Strong, solid or double-faced corrugated fiberboard (single or multi-wall) must be
used, appropriate to the capacity and intended use of the box. The water
resistance of the outer surface must be such that the increase in mass, as
determined in a test carried out over a period of 30 minutes by the Cobb method
of determining water absorption, is not greater than 155 grams per square meter
(0.0316 pounds per square foot)—see ISO 535 (IBR, see § 171.7 of the HMR).
As such, the outer surface of all fiberboard used in the construction of UN 4G fiberboard
boxes must meet the water resistance requirements as determined by the Cobb method of
determining water absorption. The Cobb test must be performed at a frequency sufficient
to ensure that all fiberboard used in the boxes meets the water resistance standard.
The water resistance test is a manufacturing requirement, not a mechanical performance
test requirement. The UN 4G fiberboard boxes must also meet the mechanical
performance test requirements located in Subpart M of Part 178.
I hope this information is helpful. Please contact us if we can be of further assistance.
Sincerely,
stentoster
T. Glenn Foster
Chief, Regulatory Review and Reinvention Branch
Standards and Rulemaking Division
CA2006010012 - Authorization to manufacture, mark, and sell UN4G combination packagings with outer
fiberboard boxes and with inner fiberboard components that have individual containerboard basis weight that vary
by plus or minus 5% from the nominal basis weight reported in the initial design qualification test report.

<<<PAGE 3>>>

Please submit this for a letter of interpretation. Mr. Storms spoke with Eamonn in the Info Center.
Please let me know if you have any questions.
Thanks,
Jordan
From: Storms, Brian [mailto:Brian. Storms@JamestownContainer.com]
Sent: Wednesday, June 01, 2016 3:09 PM
To: INFOCTRPHMSA)
Subject: Request for letter of interpretation regarding CFR 49, §178.516 Standards for fiberboard boxes
To whom it may concern,
We are a corrugated box manufacturer. Our question is in regards to the inner and outer corrugated components used
for the shipment of hazardous materials as stated in CFR 49, §178.516 Standards for fiberboard boxes. A customer has
challenged our stance on the construction of the corrugated components in a UN performance-oriented tested
package.
Our stance is that both the outer and inner corrugated components must be manufactured with liners and mediums
that vary by not more than plus or minus 5% from the basis weights reported in the valid (not expired) HazMat test
report issued by a competent test lab or agency. We would also like confirmation that only the outer liner, of the outer
carton, needs to be able to pass the cobb water absorption test.
We would appreciate an official letter of interpretation clarifying these two points.
Thank you,
Brian Storms
Corporate Packaging Engineer
Jamestown Container Corporation
www.jamestowncontainer.com
716.665.4623 x118
COMPANIES

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