# The Dow Chemical Company — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 16-0115
- **title:** The Dow Chemical Company — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2016-08-10
- **effective on:** Not available
- **summary:** 16-0115 response to The Dow Chemical Company concerning 179.200, 179.202.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-16-0115.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-16-0115.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-16-0115
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/2016/160115.pdf
**body:**

<<<PAGE 1>>>

of Transportation
U.S. Department
1200 New Jersey Avenue, SE
Washington, D.C. 20590
Materials Safety
Pipeline and Hazardous
Administration
AUG 1 D:2016
Mr. John Heater
Transportation Safety and Security Specialist
The Dow Chemical Company
100 Independence Mall West
Philadelphia, PA 19106
Ref. No. 16-0115
Dear Mr. Heater:
This responds to your June 29, 2016, email requesting clarification of the Hazardous
Materials Regulations (HMR; 49 CFR parts 171-180) applicable to the use of stainless steel as
a material of construction for DOT Specification 117 (DOT-117) tank cars. On May 8, 2015,
the Pipeline and Hazardous Materials Safety Administration (PHMSA) published HM-251, a
Final Rule titled "Hazardous Materials: Enhanced Tank Car Standards and Operation Controls
for High-Hazard Flammable Trains" [80 FR 26643] which adopted prescriptive, performance,
and retrofit standards for DOT-117 tank cars. Your questions are paraphrased and answered
below:
Q1. You note that in accordance with DOT-117 prescriptive standards the only material of
construction authorized is AAR TC-128 Grade B, normalized steel and ask if any alternate
materials, such as stainless steel, may be used when building DOT-117 tank cars.
Al. The answer is yes. Section 179.202-1 requires that each DOT-117 tank car be built in
accordance with the general requirements of § 179.200 and the prescriptive standards in
§§ 179.202-1 through 179.202-11 or the performance standards in § 179.202-12. The
prescriptive standards for DOT-117 tank cars require the use of, at a minimum, 9/16 inch
AAR TC-128, Grade B, normalized steel. While no other materials are prescribed, alternate
designs will be considered in accordance with the performance specification standards of
§ 179.202-12. This may allow a DOT-117 tank car to be built with stainless steel. DOT-117
performance standards were intentionally incorporated into HM-251 to drive innovation and
allow for variations in the DOT-117 tank car specifications.

<<<PAGE 2>>>

Q2. You ask how to proceed in an obtaining an approval to build a stainless steel DOT-117
tank car.
A2. In order for a DOT-117 tank car to be built with stainless steel, it must meet the
performance standards outlined in § 179.202-12 (see A1). Section 179.202-12(a) requires
tank car design, testing, and modeling results be reviewed and approved by the Associate
Administrator for Railroad Safety/Chief Safety Officer, Federal Railroad Administration
(FRA), 1200 New Jersey Ave. S.E., Washington, DC 20590.
Q3. You ask for consideration in adopting stainless steel as a prescribed material of
construction for DOT-117 tank cars and provide reasons for its incorporation.
A3. As mentioned in Al above, the performance standards in § 179.202-12 have been
designed to allow for variations in the DOT-117 tank car, as you suggest.
I trust this satisfies your inquiry. Please contact us if we can be of further assistance.
Sincerely,
Chief, Standards Development Branch
Standards and Rulemaking Division

<<<PAGE 3>>>

CelleR
179.200-7
Goodall, Shante CTR (PHMSA)
Materials
From:
Betts, Charles (PHMSA)
16-0115
Sent:
Thursday, June 30, 2016 8:12 AM
To:
Goodall, Shante CTR (PHMSA)
Subject:
FW: Interpretation Letter Request - Dow Chemical
Attachments:
Dow Chemical Request for Interpretation.pdf
Here you go
From: Heater, John L (J) [mailto:jheater@dow.com]
To: PHMSA HM InfoCenter
Sent: Wednesday, June 29, 2016 1:06 PM
Subject: Interpretation Letter Request - Dow Chemical
Cc: Majors, Leonard (PHMSA); Keltz, Randy (FRA); Betts, Charles (PHMSA); Alexy, Karl (FRA); Freeman, Cheryl (PHMSA)
The Dow Chemical Company respectfully submits the attached request for an interpretation letter. Your prompt
processing is necessary and would be greatly appreciated.
Please contact me with any questions or need for additional information.
Sincerely,
John Heater
Transportation Safety and Security Specialist
The Dow Chemical Company
100 Independence Mall West
Philadelphia, PA 19106
Phone: (215) 592-3157
Email: jheater@dow.com

<<<PAGE 4>>>

For the testing, destroy
Dow
:
rankcar
The Dow Chemical Company
Midland, Mi 48674
U.S.A.
June 29, 2016
Via Email
U.S. DOT
PHMSA Office of Hazardous Materials Standards
Attn: PHH-10
East Building
1200 New Jersey Avenue, SE.
Washington, DC 20590-0001
phmsa.hm-infocenter@dot.gov
Subject: Request for Interpretation
117J VS IITP
The Dow Chemical Company ("Dow") respectfully submits this request for an interpretation
letter.
Dow's request for an interpretation is with regard to the materials of construction authorized for a
DOT Specification 117 tank car in §179.200-7 of the Hazardous Material Regulations ("HMR").
as adopted in the HM-251 Final Rule, only TC-128 Grade B carbon steel is an authorized
Dow has a need to build DOT Specification 117 tank cars constructed of stainless steel; however,
decision to exclude stainless steel as an authorized
material of construction for a DOT Specification 117 tank car. «Was it an oversight or a deliberate,
bof construction
inputapproval frum
Following are the reasons in support of stainless steel as an authorized material of construction:
FRA
In the HM-251 Notice of Proposed Rulemaking, first footnote under "Table 2: Safety
Features by Tank Car Option" in the preamble on page 45019, it was implied that stainless
purposes of this figure, TC-128 Grade B normalized steel is used to provide a consistent
steel would be an authorized material of construction by stating the following: "For the
comparison to the proposed options. Section 179.200-7 provides alternative materials which
are authorized for the DOT Specification 111. " As such, it doesn't appear that the intent was
to exclude the use of alternative steels; however these were not included in the final rule,
which supports Dow's belief that this was an oversight, not a deliberate exclusion.
Additionally, for the Transport Canada proposed TC 140 Specification tank car (later adopted
as the TC 117 Specification tank car), stainless steel was a proposed material of construction;
however Transport Canada only adopted TC-128 Grade B normalized steel.
• In the unpublished February 2016 Advanced Tank Car Collaborative Research Program
("ATTCRP") Final Technical Report for Project TWP-10, sponsored by the American
Chemistry Council, the Association of American Railroads ("AAR"), The Chlorine Institute,
The Fertilizer Institute and the Railway Supply Institute ("RSI"'), it was reported that 304L
stainless steel produces the highest average normalized puncture energy, which represents a
55% improvement over TC-128 Grade B carbon steel, and a 17% improvement in average
normalized puncture force over TC-128 Grade B carbon steel. Additionally, on page 88 of
the report, Figure 66 indicates a 24% increase in puncture speed resistance for 304L stainless
steel; therefore, a 9/16 inch thick stainless steel plate would at a minimum be equal in

<<<PAGE 5>>>

Dow
The Dow Chemical Company
Midland, MI 48674
U.S.A.
performance to TC-128 Grade B carbon steel, and stainless steel could actually be thinner
based on puncture energy absorption.
• There are some flammable liquids that are not compatible with either carbon steel or any
lining Dow is aware of that is suitable for application to a carbon steel tank car, consequently
a stainless steel DOT Specification 117 tank car would be required.
Dow recently has brought forth this issue for discussion at the April 2016 AAR Tank Car
Committee meeting, as well as during the Transport Canada meeting of the TP14877 Consultative
Committee in May 2016. During these meetings, all parties seemed to be in support of the need
to add stainless steel as an authorized material of construction for the DOT Specification 117 tank
car.
For the aforementioned reasons, Pow requests that PHMSA and FRA collaborate with Transport
obtalia
Thank you for consideration of our request. Dow welcomes the opportunity to continue the
not hesitate to contact the undersigned at your convenience.
discussion on this issue. If you have any questions or require additional information please do
Sincerely,
John Heater
John Heater
Transportation Safety and Security Specialist
The Dow Chemical Company
100 Independence Mall West
Philadelphia. PA 19106
Phone: (215) 592-3157
Email: jheater@dow.com
Cc: Charles Betts, Pipeline and Hazardous Materials Safety Administration
Cc: Leonard Majors, Pipeline and Hazardous Materials Safety Administration
Cc: Cheryl West Freeman, Pipeline and Hazardous Materials Safety Administration
Cc: Karl Alexy, Federal Railroad Administration
Cc: Randy Keltz, Federal Railroad Administration
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