{"operation":"document","citation":"16-0124","title":"Bluesmart, Inc — Hazardous Materials Safety Interpretation","source_type":"guidance","agency":"Pipeline and Hazardous Materials Safety Administration","status":"guidance","official":true,"published_on":"2018-03-06","effective_on":null,"summary":"16-0124 response to Bluesmart, Inc concerning 175.10.","machine_formats":{"json":"https://regulus.evalyn.ai/document/phmsa-interpretation-16-0124.json","markdown":"https://regulus.evalyn.ai/document/phmsa-interpretation-16-0124.md"},"app_url":"https://regulus.evalyn.ai/document/phmsa-interpretation-16-0124","source_url":"https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/docs/standards-rulemaking/hazmat/interpretations/57436/160124.pdf","body":"<<<PAGE 1>>>\n\nU.S. Department\nof Transportation\nPipeline and Hazardous\nMaterials Safety\nAdministration\n1200 New Jersey Avenue, SE\nWashington, DC 20590\nMAR 0 6 2018\nMr. Brian Chen\nVP of Operations\nBluesmart, Inc.\n729 Minna Street\nSan Francisco, CA 94103\nReference No. 16-0124\nDear Mr. Chen:\nThis letter is in response to your July 15, 2016, email requesting clarification of the Hazardous\nMaterials Regulations (HMR; 49 CFR parts 171-180) applicable to a suitcase containing a\nlithium ion battery when carried aboard aircraft.\nYou state that your company manufactures and sells a suitcase that uses a non-removable\nlithium ion battery with a 39.52 Wh rating. You further explain that the battery powers the\nmain functions of your suitcase, which include: a Bluetooth enabled lock; a built-in digital\nscale; a GPS location tracker; and USB ports to allow users to charge their portable electronic\ndevices. Specifically, you seek confirmation of your understanding that this suitcase is\nauthorized to be carried by passengers or crew if conforming to the portable electronic device\nprovisions for passengers and crew aboard aircraft in § 17 5 .10( a)( 18) and electronic\ntransmission requirements in 14 CFR part 91, § 91.21 .\nYour understanding of the requirement in§ 175.10(a)(18) is correct. According to the\ninformation in your email and the supplemental attachments provided, the suitcase meets the\ncriteria for a portable electronic device prescribed in§ 175.1O(a)(l8). When carried by\npassengers or crew members for personal use, such suitcases that conform to the applicable\nprovisions for portable electronic devices may be carried in either checked or carry-on\nbaggage.\nYou should be aware that an FAA Information for Operators (InFO) 17008: The\nTransportation Portable Electronic Devices (PED) in Checked Baggage has been published on\nthis issue and can be found on FAA's website at www.faa.gov. The InFO advises that devices\ncontaining lithium batteries should be transported in carry-on baggage and not placed in\nchecked baggage. When that is not possible, the devices should be completely powered down\nto the OFF position, protected from accidental activation, and packed so they are protected\nfrom damage.\n\n<<<PAGE 2>>>\n\nIt is also important to note that the International Civil Aviation Organization (ICAO) during\nthe twenty-sixth meeting of the Dangerous Goods Panel in Montreal, Canada on October 16\nthru 27, 2017 adopted a new requirement that will require luggage equipped with a lithium\nbattery to be carried as carry-on baggage, unless the battery is removed from the luggage.\nThis new requirement will become effective in the January 2019 Edition of the ICAO\nTechnical Instructions. This implementation will be applicable for all international\ntransportation and on any air carriers that implement the ICAO or IA TA requirements as\npolicy. You should always verify the air carrier policies prior to transportation.\nIn addition to the HMR requirements, all applicable FAA requirements must be complied\nwith, including those in 14 CFR, § 91.21 that address operation of portable electronic\ndevices aboard aircraft. Information and guidance to assist with compliance of this\nrequirement can be found in Advisory Circular (AC) 91.21 -lC, titled \"Use of Portable\nElectronic Devices Aboard Aircraft.\" For additional information regarding the FAA\nrequirements or if you seek an interpretation on whether your particular device meets\nelectronic transmission requirements contained in 14 CFR § 91 .21 you may contact the FAA\nat the following address:\nFederal Aviation Administration\nOffice of the Chief Counsel\nRegulations Division\n800 Independence Avenue SW\nWashington, DC 20591\nIn addition to the transportation safety requirements pertaining to this device, there may be\nadditional security requirements issued by the Transportation Security Administration.\nI hope this information is helpful. Please contact us if we can be of further assistance.\nSincerely,\n-\n~.- /' I\nI I ,\n1'-1· / '--!--'---· ---·· . I\n./ ,:;\"' I.\nDuane A. Pfund I\nInternational Program Coordinator\nStandards and Rulemaking Division\n~----· / -\n\n<<<PAGE 3>>>\n\n- ~ · ?<.!-~\n'd I 70. JO. 78\nt3~ 1 6 -- C)/ Q? <(\nDodd, Alice (PHMSA)\nFrom:\nSent:\nTo:\nSubject:\nAttachments: Rivera, Jordan CTR (PHMSA)\nMonday, July 18, 2016 10:08 AM\nHazmat Interps\nFW: Bluesmart Request for Interpretation\nRequest for Letter of Interpretation.pdf; UN38.3 Report.pdf; Exhibit C.pdf; Exhibit B.PDF;\nExhibit D.pdf; Exhibit A.PNG\nHi Shante/Alice,\nPlease submit this as a letter of interpretation. Mr. Chen's contact information is:\nBluesmart\n33 Irving Pl\nNew York, NY 10003\n206-605-6328\nPlease let me know if you have any questions.\nThanks,\nJordan\nFrom: Brian Chen [mailto:brian@bluesmart.com]\nSent: Friday, July 15, 2016 12:25 PM\nTo: PHMSA HM InfoCenter\nSubject: Bluesmart Request for Interpretation\nTo Whom It May Concern:\nPlease find attached a Request for Interpretation in regard to the carry-on suitcase designed and sold by Bluesmart Inc.\nShould you require original copies of any documentation or any additional information, I would be happy to send. Please\nlet me know if you have any questions.\nI look forward to hearing back. If you could provide a sense for when we can expect to hear back, that would be greatly\nappreciated.\nBest,\nBrian\nBrian Chen\nCo-Founder & VP Operations\n1\n\n<<<PAGE 4>>>\n\no 0o bluesmart\n0\nJuly 14, 2016\nU.S. Department of Transportation\nPHMSA Office of Hazardous Materials Standards\nAttn: PHH-10\nEast Building\n1200 New Jersey Avenue, SE\nWashington, DC 20590-0001\nRe: Request for Letter of Interpretation\nTo Whom It May Concern:\nOur company, Bluesmart Inc., sells and manufactures a carry-on suitcase that utilizes a\nlithium ion battery. The primary use of the battery in the suitcase is to power the main\nfunctions of our suitcase, which include a Bluetooth-enabled lock, a built-in digital scale,\nand 3G + GPS location tracking. As a secondary function of the battery, USB ports are\nprovided to allow users to charge their portable electronic devices. We would like to\nrequest a letter of interpretation in regard to the inclusion of the Lithium-Ion battery.\nIt is our understanding that our product complies with 49 CFR §175.10.18 due to the\nfact that: 1) our battery is \"installed\"; 2) is \"of a type proven to meet the requirements of\neach test in the UN Manual of Tests and Criteria, Part Ill, Sub-section 38.3\"; and 3) has\na Watt-hour rating of 39.52 Wh. For reference, please find enclosed the UN38.3 test\nresults and the Material Safety Data Sheet we use when shipping our product.\nTo provide additional context around the design of our product, the battery in our carry-\non suitcase is not removable, and the housing has been designed for maximum safety.\nIn addition to the images included in the UN38.3 test results, see Exhibit A, which\nshows the location of the battery housing within the suitcase shell. See Exhibit B for a\nmore detailed layout of how the battery housing design. See Exhibit C for additional\ninformation on the flame retardant materials used in the housing.\nFinally, it is our understanding that our product complies with FAA Advisory Circular\n(AC) 91.21-1C dated 5/7/2015 (specifically Section 8) due to having three different\nmeans of turning off electronic transmissions. First, users can turn the suitcase off\nmanually via the on/off switch. Second, users can turn the suitcase off via the mobile\napplication that connects to the suitcase. Finally, we have developed algorithms and\nBluesmart Inc.\n729 Minna St\nSan Francisco, CA 94103\nbluesmart.com\n\n<<<PAGE 5>>>\n\no0o bluesmart\n0\nconducted tests to ensure the automatic shutdown of electronic transmissions upon\nflight takeoff. See Exhibit D for a brief memo that explains our methodology and results.\nWe request a letter of interpretation so that we may confirm the compliance of our\nproduct with current regulations. Should you require further information to make your\ninterpretation, please do not hesitate to contact us.\nThank you in advance for your response.\nBest Regards,\nBrian Chen\nVP of Operations\nBluesmart Inc.\n729 Minna St\nSan Francisco, CA 94103\nbluesmart.com\n\n<<<PAGE 6>>>\n\n\"'''''',.\nMA\n]lac-MRÁ\nCNAS\nt#S Rep No. SET2015-12702\n2012002402H\nCNAS L1659\nTEST REPORT\nClient Name\nZhongshan Tianmao Battery Co.,LTD.\nName of product\nLi-ion Battery\nManufacturer\nZhongshan Tianmao Battery Co.,LTD.\nTMB/BP702\nTrade mark & model\nTest sort\nSafety Entrust Test\n/\nAddress: Building 28, 29, Shigu east, Xili Factory Distric, Xiliac, Nanshan District, ShenZhen, Guangdong, China\nwhat/Internet: http://www.ccic-set.com\nLIF/TEL: 86-755-26628136\n#71#/E-Mail: sophie.wang@ccic-set.com\n14M1/FAX: 86-755-26701436\nCCIC-SET/TRF (00)\npage\nof\n16 H\n\n<<<PAGE 7>>>\n\ntR# mE Rep No. SET2015-12702\nCCIC Southern Electronic Product Testing (Shenzhen) CO., Ltd.\nTEST REPORT\nName of sample\nLi-ion Battery\n\"Trade mark\nTMB\nManufacturer\nZhongshan Tianmao Battery Co.,LTD.\nModel/Type\nBP702\nClient\nZhongshan Tianmao Battery Co.,LTD.\nSampling method\nSent by client\nApplication data\n2015/07/31\nCompleting Date\n2015/08/27\n811Ш, 2511tỲt\nQuantity of sumples\n8 Batteries, 25 Cells\nEnvironment\ncondition\n15~35°C 45~75%RH\nNominal voltage\n3.8V\nLimited Charge\nVoltage\n4.3V\n39.52Wh/10\nRate Energy/Capacity\n400mAh\nStandard charge\ncurrent\n1040mA\nMax. Charge Current\n3120mA\nEnd Charge\nCurrent\n208mA\nCut-off Voltage\n2.75V\nMax. Discharge Current\n5200mA\nCompumerells\n4PCS\nKiKi. IT F(Test item):\nTestl: A/24ID Altitude simulation\nTest2: i/Eit. Thermal Test\nTest3: #eż)) Vibration\nTest4: 7titi Shock\nTests: 31-*i* External short circuit\nTesto: 1d//FImpact/Crush\nTest7: W3# Overcharge\nTest8: 55(# Forced discharge\n1 01# (Reference documents):\nЙL$П.\n«Recommendations on the Transport of Dangerous Goods,Manual of Test and Critera) section\n38.3:Lithium metal and lithium ion batteries (ST/SG/AC.10/11/Rev.5/Amend. 1&Amend2).\n* KAES (Summary):\nEach Cell/battery type is subjectd to tests 1 to 8,Tests 1 to 5 are conducted in sequence on the same\nCells/batteries, Tests 6 and 8 are conducted using not otherwise tested Cells/batteries, Test 7 using undamaged\nbatteries previously used in Tests 1 to 5.\nCCIC-SET/TRF (00)\npage\nof\n\n<<<PAGE 8>>>\n\n* # # Rep No. SET2015-12702\nDi ##A* Mass loss%=(M,-M,)/M, ×100\n\"Fithh\".\nWhere M, is the mass before the test and M2 is the mass after the test. When mass loss does not exceed the\nvalues in Table 38.3.2.2, it shall be considered as \"no mass loss\".\nMass M of cell or battery\nMass loss limit\nM<lg\n0.5%\nIgsM≤75g\n0.2%\nM> 75g\n0.1%\nIn test 1 to 4 batteries meet this requirement if there is no leakage,no venting, no disassembly, no rupture\nand no fire and if the open circuit voltage of each test battery after testing is not less than 90% of its voltage\nimmediately prior to this procedure.\n*YE (Remark) :\nBatteries of B01#-B04# are fully charege at first cycle.\nComponent cells of C9#-C13# at 50% of the design rated capacity at first cycle.\nBatteries of BO5#-B08# are fully charege after 50 cycles.\n** 5 014#-\nComponent cells of C14#-C23# at first cycle in fully discharged states.\nComponent cells of C24#-C33# are fully Discharge after 50 cycles.\n* KaKlite (Test conclusion):\nGoods,Manual of Test and Critera.\nThe test samples comply with section 38.3 of Recommendations on the Transph of Dangerous?\nTested by\nPeriowed b\nApproved by\n2015 ÷ 08H27 H\n2015 7: 08 / 27 |\n2015 ÷: 08 / 27 П\nCCIC-SET/TRF (00)\n#\npage\n3\n5# 16 B\nof\n\n<<<PAGE 9>>>\n\n~&15-t!iil~ Rep No. SET2015-12702\nW1~ 1 i\\'/fit;flf Test Procedure\nr~i~I.m\nPretreatment\nfiJ; lC,\nMarking\nft Rn t\\iU 1% Samples\nof: BO 1 #-BOS#\n;t:t i:i~ r,1;,1 -'% Samples\nof: C09#-Cl3#\n+t Rn WU -5 Samples\nof: B01 #-B08#\nt\"f Rn rj] -'% Samples\nof: C l4#-C33#\nf@i & t.Utf\nAltitude simulation\nl\nyifilj}f li\\%7.\nThermal test\nl\ni*M\nVibration\n'\nt!ilm·rtff IF.\nImpact/Cmsh\nlift:\nOvercharge\n~_ti\\ f#lj /jj: fTI\nForced dischage\n5Hflg '1'r\nE.xter:nal short\nClfClllt\n.____, l\n'---~~~~~~~~---,;--~~~~~~~~~\niG!l.t\nFinished test\nCCIC-SET/TRF (00) ~ 4 \".m' ;J:t I 6 \".m'\npage of\n\n<<<PAGE 10>>>\n\n*B*** Rep No. SET2015-12702\nWiSH Test results:\nTest T.I iA/. Altitude siuiation\nit 52 Test method:\nBatteries are stored at a pressure of 11.6 kPa or less for at least six hours at ambient temperature (20t5°C).\n* * Requirement:\npen circuit voltage of each test battery after testing is not less than 90% of its voltage immediately prior to thi\nBatteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire and if the\niN id*tRAn F# Test Date showed in table below:\nDIRt\nPre-test\nAfter test\nState of sample\nNo.\nMass\nVoltage after\nMass\n(g)\nVoltage\n(V)\nMass\nVoltage\nloss\ntest/Voltage\n(V)\n(%)\npre-test(%)\nStatus\nBO1#\n178.230\n4.34\n(g)\n178.195\n4.33\n0.02\n99.77\nPASS\nAt first cycle in\nB02#\n178.564\n4.33\n178.560\n4.32\n0.00\n99.77\nPASS\nfully charged\nB03#\n178.443\n4.34\n178.430\n4.34\n0.01\n100.00\nPASS\nstates\nBO4#\n178,352\n4.33\n178.347\n4.32\n0.00\n99.77\nPASS\nBO5#\n178.640\n4.34\n178.581\n4.32\n0.03\n99.54\nPASS\nF, 5823014\nAfter 50 cycles\nBOG#\n178.551\n4.34\n178.548\n4.32\n0.00\n99.54\nPASS\nending in fully\nB07#\n178.446\n4.34\n178.435\n4.32\n0.01\n99.54\nPASS\ncharged states\nB08#\n178.232\n4.33\n178.220\n4.32\n0.01\n99.77\nPASS\n#YE Notes:\nAmbient temperature:24.7°C.\nAfter the test, the batteries are no leakage, no venting, no disassembly, no rupture and no fire.\nCCIC-SET/TRF (00)\npage\n# ≤ BI# 16 B\n\n<<<PAGE 11>>>\n\n=g Rep No. SET2015-12702\nTest T.2: / if Thermal test\nWiSE Test method:\nBatteries are to be stored for at least six hours at a test temperature equal to 75+2°C, followed by storage for at least\nsix hours at a test temperature equal to -40+2°C. The maximum time interval between test temperature extremes is\n30 minutes. This procedure is to be repeated 10 times, after which all test batteries are to be stored for 24 hours at\nambient temperature (20+5 C).\n#* Requirement:\nopen circuit voltage of each test battery after testing is not less than 90% of its voltage immediately prior to this\nBatteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire and if the\nprocedure.\nWitH! F# Test Date showed in table below:\nSHIA\nPre-test\nAfter test\n#ALt\nState of sample\nNo.\nMass\nVoltage after\nMass\n(g)\nVoltage\n(V)\nMass\nVoltage\nloss\ntest/Voltage\n(V)\n(%)\npre-test(%)\nStatus\n(g)\nBOI#\n178.195\n4.33\n178.172\n4.25\n0.01\n98.15\nPASS\nAt first cycle in\nBO2#\n178.56\n4.32\n178.512\n4.25\n0.03\n98.38\nPASS\nfully charged\nB03#\n178.430\n4.34\n178.393\n4.28\n0.02\n98.62\nPASS\nstates\nBO4#\n178.347\n4.32\n178.336\n4.24\n0.01\n98.15\nPASS\nBOS#\n178.581\n4.32\n178.543\n4.23\n0.02\n97.92\nPASS\nAfter 50 cycles\nBO6#\n178.548\n4.32\n178.521\n4.24\n0.02\n98.15\nPASS\nending in fully\nB07#\n178.435\n4.32\n178.410\n4.23\n0.01\n97.92\nPASS\ncharged states\nB08#| 178.220\n4.32 178.192\n4.24\n0.02\n98.15\nPASS\nit Notes:\nAmbient temperature:24.7°C.\nAfter the test, the batteries are no leakage, no venting, no disassembly, no rupture and no fire.\nCCIC-SET/TRF (00)\npage\n# E# 16 51\n\n<<<PAGE 12>>>\n\n#R#S Rep No. SET2015-12702\nTest T.3: #z)) Vibration\n# iF Z Test method:\n16·*···*·\n# 200t*24.\nlogarithmic sweep between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes. This cycle shall be repeated\nBatteries are firmly secured to the platform of the vibration machine ,The vibration is a sinusoidal waveform with a\ndirections of vibration must be perpendicular to the terminal face.\n12 times for a total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the\nreached. The amplitude is then maintained at 0.8 mm (1.6 mm total excursion) and the frequency increased until a\nThe logarithmic frequency sweep is as follows: from 7 Hz a peak acceleration of 1 gn is maintained until 18 Hz is\npeak acceleration of 8 g, occurs (approximately 50 Hz). A peak acceleration of 8 g, is then maintained until the\n#* Requirement:\nfrequency is increased to 200 Hz.\nfire and if the open circuit voltage of each test battery after testing is not less than 90% of its voltage immediately\nBatteries meet this requirement if there is no mass loss, no leakage, no venting, no disassembly, no rupture and no\nprior to this procedure.\nWit thun F# Test Date showed in table below:\nPre-test\nAfter test\nState of sample\nNo.\nMass\nVoltage after\nMass\n(g)\nVoltage\nMass\n(g)\nVoltage\nloss\ntest/Voltage\n(V)\n(%)\npre-test (%)\nStatus\n(V)\nBO1#\n178.172\n4.25\n178.172\n4.25\n0.00\n100.0\nPASS\nAt first cycle in\nB02#\n178.512\n4.25\n178.512\n4.25\n0.00\n100.0\nPASS\nfully charged\nB03#\n178.393\n4.28\n178.393\n4.28\n0.00\n100.0\nPASS\nstates\nB04#\n178.336\n4.24\n178.336\n4.24\n0.00\n100.0\nPASS\n#1-1301x\nBOS#\n178.543\n4.23\n178.543\n4.23\n0.00\n100.0\nPASS\n5, 50230r\nAfter 50 cycles\n/ BOG#\n178.521\n4.24\n178.521\n4.24\n0.00\n100.0\nPASS\nending in fully\nB07#\n178.410\n4.23\n178.410\n4.23\n0.00\n100.0\nPASS\ncharged states\nBO8#\n178.192\n4.24\n178.192\n4.24\n0.00\n100.0\nPASS\n7VE Notes:\nAmbient temperature:24.8 °C\nAfter the test, the batteries are no leakage, no venting, no disassembly, no rupture and no fire\nCCIC-SET/TRF (00)\npage\n#\n7\nof\n\n<<<PAGE 13>>>\n\n#R# Rep No. SET2015-12702\nTest T.4: if Shock\nWit 75it Test method:\neach test battery. Each battery is subjected to a half-sine shock of peak acceleration of 150 gn and pulse duration of 6\nBatteries are secured to the testing machine by means of a rigid mount which will support all mounting surfaces of\nnegative direction of three mutually perpendicular mounting positions of the battery for a total of 18 shocks.\nmilliseconds. Each battery is subjected to three shocks in the positive direction followed by three shocks in the\n# * Requirement:\nopen circuit voltage of each test battery after testing is not less than 90% of its voltage immediately prior to this\nBatteries meet this requirement if there is no leakage, no venting, no disassembly, no rupture and no fire and if the\nprocedure.\nit#* Hi! F # Test Date showed in table below:\nPre-test\nAfter test\nState of sample\nNo.\nMass\nVoltage after\nMass\n(g)\nVoltage\n(V)\nMass\nVoltage\nloss\ntest/Voltage\n(V)\n(%)\npre-test (%)\nStatus\n(g).\nBO1#\n178.172\n4.25\n178.172\n4.25\n0.00\n100.0\nPASS\nAt first cycle in\nB02#\n178.512\n4.25\n178.512\n4.25\n0.00\n100.0\nPASS\nfully charged\nB03#\n178.393\n4.28\n178.393\n4.28\n0.00\n100.0\nPASS\nstates\nBO4#\n178.336\n4.24\n178.336\n4.24\n0.00\n100.0\nPASS\nBOS#\n178.543\n4.23\n178.543\n4.23\n0.00\n100.0\nPASS\nAfter 50 cycles\n/ BO6#\n178.521\n4.24\n178.521\n4.24\n0.00\n100.0\nPASS\nending in fully\nB07#\n178.410\n4.23\n178.410\n4.23\n0.00\n100.0\nPASS\ncharged states\nB08#\n178.192\n4.24\n178.192\n4.24\n0.00\n100.0\nPASS\n#id: Notes:\nAmbient temperature:23.8°C.\nAfter the test, the batteries are no leakage, no venting, no disassembly, no rupture and no fire.\nCCIC-SET/TRF (00)\npage\n\n<<<PAGE 14>>>\n\n* #9 Rep No. SET2015-12702\nTest T.5:4t-M5xti* External short circuit\nit Test method:\nbattery are subjected to a short circuit condition with a total external resistance of less than 0.1 ohm at 55 ‡ 2 °C.\nBatteries be tested are temperature stabilized so that its external case temperature reaches 55 - 2 °C and then the\nto 55 + 2 °C. The batters are observed for a further six hours for the test to\nThis short circuit condition is continued for at least one hour after the battery external case temperature has returned\n** Requirement:\nrupture and no fire within six hours after test.\nBatteries meet this requirement if their external temperature does not exceed 170 °C and there is no disassembly, no\nWitE 41 T'# Test Date showed in table below:\nHAVE\nState of sample\nNo.\nHighest temperature (°C)\nStatus\nB01#\n55.4\nPASS\nBO2#\n55.5\nPASS\nAt first cycle in fully\ncharged states\nB03#\n55.5\nPASS\nB04#\n55.1\nPASS\nBO5#\n55.5\nPASS\nAfter 50 cycles\nBO6#\n55.6\nPASS\nending in fully\nB07#\n55.2\nPASS\ncharged states\nBO8#\n55.7\nPASS\n#it: Notes:\nAmbient temperature: 24.4°C.\nAfter the test,the batteries are no disassembly, no rupture and no fire within six hours.\nCCIC-SET/TRF (00)\npage\n\n<<<PAGE 15>>>\n\n#$ Rep No. SET2015-12702\nTest T.6:# /17/ Impact/Crush\nMiti Impact(applicable to cylindrical cells not less than 18mm in diameter)\nWidE Test method;\ncm long, or the longest dimension of the cell, whichever is greater, Type 316 stainless steel bar is to be placed\nThe sample cell or component cell is to be placed on a flat smooth surface. A 15.8 mm +0.1mm diameter, at least 6\nintersection of the bar and sample in a controlled manner using a near frictionless, vertical sliding track or channel\nacross the centre of the sample. A 9.1 kg ‡ 0.1 kg mass is to be dropped from a height of 61 + 2.5 cm at the\nwith minimal drag on the falling mass. The vertical track or channel used to guide the falling mass shall be oriented\nThe test sample is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to the\n90 degrees from the horizontal supporting surface.\nlongitudinal axis of the 15.8 mm + 0.1mm diameter curved surface lying across the centre of the test sample. Each\nsample is to be subjected to only a single impact.\n#//Crush (applicable to prismatic, pouch, coin/button cells and cylindrical cells not more than 18 mm in\ndiameter)\nit/2 Test method;\napproximately 1.5 cm/s at the first point of contact, The crushing is to be continued until the first of the three\nCells or componert cell is to be crushed between two flat surfaces. The crushing is to be gradual with a speed of\noptions below is reached.\nThe applied force reaches 13 kN ÷ 0.78 kN;\nThe voltage of the cell drops by at least 100 mV; or\nThe cell is deformed by 50% or more of its original thickness.\n* * Requirement;\n#WAiX—™*.\ndisassembly, no rupture and no fire during the test and within six hours after test.\nCells or componert cell meet this requirement if their external temperature does not exceed 170 °C and there is no\nCCIC-SET/TRF (00)\npage\n\n<<<PAGE 16>>>\n\nt&Effili~ Rep No. SET2015-12702\niiJ!1J~i\\ ~ :JJ.!f:!L11T: ~ Test Date showed in table below;\nW!H. i\\JlJJ I§ r t - ~· !#iJ 1E\nState of sample Test item No. Status\nC09# PASS\n- · 1-Jri n!l E\\:l, JWJ 1JJ\n50% i&H ~I ll li:'. ~:j:\nCIO# PASS\nt'TJ.E\n~ *\n1D ' Cll# PASS\nAt first cycle at 50% Crnsh\nof the design rated Cl2# PASS\ncapacity C l 3# PASS\nn~~~\n1irtt Notes:\n~~~ ft #~~ rr ~ ~ M ~ ~~~~€6~~~~~~. ~ ~~.~~*· ~m~ ~ ~ . 5~ .\nCells or componert cell are no disassembly and no fire during the test and within six hours after test.\nAmbient temperature:24.5 'C .\nCCIC-SET/TRF (00) 1« 11\npage\n16 0\n0~\nof\n\n<<<PAGE 17>>>\n\n#R #4#5 Rep No. SET2015-12702\nTest T.7:113t'L Overcharge\nWidJ52 Test method:\n$17.\nwhen the manufacturer's recommended charge voltage is not more than 18V, the minimum voltage of the test\nshall be the lesser of two times the maximum charge voltage of the battery or 22V.\nb ФёФ\nwhen the manufacturer's recommended charge voltage is more than 18V, the minimum voltage of the test shall\nbe 1.2 times the maximum charge voltage.\nTests are to be conducted at ambient temperature. The duration of the test is 24 hours.\nI * Requirement:\ntest.\nBatteries meet this requirement if there is no disassembly and no fire during the test and within seven days after the\nit Hath F Test Date showed in table below:\nTotenti\n2x5200mA=10400mA\nOvercharge current:\nOvercharge voltage :\n2x4.35V=8.70V\nTotal time of charging:\n24hours\nState of sample\nNo.\nStatus\nB01#\nPASS\nBO2#\nPASS\nAt first cycle in fully\ncharged states\nB03#\nPASS\nBO4#\nPASS\nBOS#\nPASS\nBOG#\nPASS\nAfter 50 cycles ending in\nfully charged states\nBO7#\nPASS\nB08#\nPASS\nTYt: Notes:\ntemperature:24.5°C.\nThe Batteries are no disassembly and no fire during the test and within seven days after the test, Ambient\nCCIC-SET/TRF (00)\npage\n12 F# 16 A\nof\n\n<<<PAGE 18>>>\n\n#R#*m 9 Rep No. SET2015-12702\nTest T.8:J4 #Jirt Forced discharge\nWit Test method:\nsupply at an initial current equal to the maximum discharge current specified by the manufacturer.\nEach component cell is forced discharged at ambient temperature by connecting it in series with a 12V D.C. power\n# * Requirement:\nRechargeable cells meet this requirement if there is no disassembly and no fire during the test and within seven days\nafter the test.\nWiFT # Test Date showed in table below:\nState of sample\nNo.\nStatus\nC14#\nPASS\nCIS#\nPASS\nC16#\nPASS\nC17#\nPASS\nC18#\nPASS\nAt first cycle in fully\ndischarged states\nC19#\nPASS\nC20#\nPASS\nC21#\nPASS\nC22#\nPASS\nC23#\nPASS\nC24#\nPASS\nC25#\nPASS\nC26#\nPASS\nC27#\nPASS\nC28#\nPASS\nAfter 50 cycles ending it\nully discharged states\nC29#\nPASS\nC30#\nPASS\nC31#\nPASS\nC32#\nPASS\nC33#\nPASS\n7YL Notes:\ntemperature:24.6°C.\nAfter the test, the Component cells are no disassembly and no fire during the test and within seven days, Ambient\nCCIC-SET/TRF (00)\npage\nof\n\n<<<PAGE 19>>>\n\n~IH1i·tlffl~ Rep No. SET2015-12702\nOOJt Photo 2\nCCIC-SET/TRF (00)\n~ 14\npage\n16 YI\n\n<<<PAGE 20>>>\n\nt!Xi5-tllij-5- Rep No. SET2015-12702\nfi: n7i Im )]\" Photo document\nlfilft Photo 3\nlfilft Photo 4\nCCIC-SET/TRF (00)\n~ 15\npage\n16 JD:\nJD:~\nof\n\n<<<PAGE 21>>>\n\n#&#*#₴ Rep No. SET2015-12702\n##\nSTATEMENT\n*, üE#5: L1659o\nThis test laboratory is accredited by CNAS, Accreditation Certificate No.1659.\nThe test report is invalid without stamp of laboratory.\nThe test report is invalid without signature of person(s) testing and authorizing.\nThe test report is invalid if erased and corrected.\nTest results of the report is valid to the test samples if sampling by client.\n6. CNAS *#*\"*\"#.\n\"I\" item cannot be Accredited by CNAS.\nThe test report shall not be reproduced except in full, without written approval of the laboratory.\nIf there is any objection to report,the client should inform issuing laboratory within 15 days from the date of\nreceving test report.\n##=^**0*·XFX*28.29k$\nAddress: Building 28, 29, Shigu cast, Xili Factory District, Xili Road, Nanshan District, ShenZhen, Guangdong, China\nBEX 95084/P.C.: 518055\nLIF/TEL: 86-755-26628136\npxt:/Internet: http://www.ccic-set.com\n#-1##/E-Mail: sophie.wang@ccic-set.com\n1t#/FAX: 86-755-26701436\nCCIC-SET/TRF (00)\n#\npage\n16 5#165\nof\n\n<<<PAGE 22>>>\n\nAF-312C\nABS : Flame retardant Grade\n~ Application\n(TBBA flame retardants)TV, VTR, printer. facsmilie, computer, monitor. Electric parts requiring\nflame retardant property.\n• Feature\nAF-312C is specifically engineered to meet the need for high performance products in the flame\nretardant resin applications. AF-3 I 2C provides an optimum balance of physical properties.high\nheat resistance, outstanding UV stability and good finished part aesthetics.\n• Prope rti es\nPhysical Method Condition Unit Value\nASTM D1238 200'C i5kg g/1 Om in 6.5\nMelt Index ASTM D I 238 220\"C/10kg g/10min 55\nASTM D1238 230'( /3 .8kg g/ 1 Om in 16\nSpec ific Gravity ASTM D792 23 c - 1.18\nMold Shrinkage ASTM D955 - % 0.4-0. 7\nMechanical Method Condition Unit Value\nTensile Strengn1 at\nYield\nASTM D638 50mm/min kg/cm· 440\nTensile Modulus ASTM D638 50mm/min kg/cm· 22.000\nElongation at Yield ASTM D638 50mm/min 9'0 5\nElongation at Break ASTM D638 50mm/min % 20\nFlexural Strength ASTM D790 15mm/min kg/en( 710\nFlexural Modulus ASTM D790 15mm/min kg/cm' 25.000\nASH.11 D256 1/4\".23( kg-cm/cm 25\nASTM D256 l/4\",-30'(' kg cm/cm 8\nIZOD Impact strength\nASTM D256 I /8 . ,23'C kg cm/cm 3 1\nASTM D256 1/8\" ,-30 c kg-cm/cm 8\nThermal Method Condition Unit Value\nASTM D648 1/4',18.5kg/cn( ·c 74\n(unannealed)\n1/4\" ,4. 6kg/cm'\nASTM 0648\n·c 88\nHeat Deflection Temp (annealed)\nASTM D648\n1I4 • ,4. 6kg/cm· ·c 84\n(unannealed)\nl/4\". 18.5kg/cm'\nhttp://www.chemwide.co.kr/product3/0matter/printgradedtl .jsp ?gradeSeq=909&locale=en&uni . . . 07129105\n\n<<<PAGE 23>>>\n\nASTM 0648 (annealed) oc 83\nFlammability Method Condition Unit Value\nFlammability UL94 I I 1 O\" class V-0\n~ l G Ctwrn Fax:82- 2- 3773 -7802 I Email: lgwebmaster@lgchem.com\nhttp://www.chemwide.eo.kr/product3/0matter/printgradedtl.jsp?gradeSeq=909&locale=en&uni ... 07129105\n\n<<<PAGE 24>>>\n\nREVISIONS\nREV Description : Drawn by: Date:\nA Bottom Piece Assembl\n--\nBatterv Housin\nSize of Batte\nBatterv To\nc I I c\nA\n0\nLf)\n0\n~\nNote:\n1) The 1.Smm thickness ABS plastic housing is\nflame retardent.\n2) Battery housing material is A BS A F312C\n3) Shock is reduced by adding the EV A\nfoams in the housing.\n0\n0\nA\nEVA foam(shock reduction\n~\"\nSECTION A-A\n~ EVA Foam (shock reduction)\nBatterv Bottom Housin\n@ ~ Q:!J@~[M@[? (S\nThe drawing and specifications are the properity of Bluesmart and shall not be\nreproduced, copied or used in any manner without the proir written consent of\nBlues mart.\nTolerence unless\notherwise stated :\nx.x ±0.2\nx.xx ±0.1 0\nx.xxx ±0.050\nAngels ±0.5°\nB luesmart part name :\nCabin_Bottom_piece\nBluesmart part No :\nMaterial:\nABS AF312C\nUNIT:\nMM\nItem : Descriptions : Specification : Material: Qty : Remark:\nScale:\nl :2\nDate :\nApproved by :\nProject name :\nMD\nCabin\n2016-06-08\nDesigner:\nEZ\nSHT No: REV :\nA3\n\n<<<PAGE 25>>>\n\nAUTOMATIC CONTROL FOR RADIO FREQUENCY\nCOMPLIANCE\nBluesmart\nAbstract\nIn this brief document, we present the sensors and algorithms used by the Carry-on developed by Bluesmart\nto assure that the onboard wireless module complies with current federal regulations. A real flight case study is\npresented.\nI. INTRODUCTION\nThe carry-on developed by Bluesmart (C0-01), is different from other wireless communication devices\ni.e. cellular phones, in the main fact that the cellular network is used at intervals, rather than, being\nconstantly connected and sending-receiving information. To assure that the C0-01 is safe and does not\ninterfere with any airplane communication and/or navigation instruments we develop a set of algorithms\nand rules that prevent the C0-01 to broadcast data or connect to the network while the aircraft is in flight.\nFor the purpose of this document we will use the following definition of in-flight: \"Any time from the\nmoment all the external doors of an aircraft are closed following embarkation until the moment when any\nsuch door is opened for disembarkation[ ... ]\". 1 Next we will present the sensors used and its characteristics.\nThen we described the process \"Crosscheck\" used to inhibit wireless communication while flying. Finally\nan example of a real flight is shown with the automatic detections performed with the computer onboard\nthe luggage.\nII. SENSORS\nA set of sensors are used to identify the different parts of the flight. A 3-axis accelerometer, a barometer,\na thermometer and a clock are embedded in the C0-01. Next we present the Barometer.\nA. Barometer\nThe barometer, an IC used to measure pressure, with this data altitude can be computed. The barometer\nis heavily affected by noise, bias and drift. Sample data for a static case is shown in fig. 2. To reduce\nthe effect of the noise an Infinite Impulse Response filter is used to obtain a better measurement. A\ncomparison between this two values are shown in fig. 2. The barometer will be used in two scenarios.\nThe first scenario is to assure that whenever the aircraft closes the doors the cellular functions (if being\nused) are immediately terminated, and disabled. In the second scenario, will determine if the movement\nin the aircraft is ascending or descending.\nB. Accelerometer\nThe second sensor available is a three axis accelerometer. With this sensor the acceleration in three\naxis of the C0-0 I can be meassured. This sensor as well is very noise and a filter is used to obtain a\npristine value. A sample filtered data is shown in fig. 3. We calibrate the accelerometer before we use it.\nIn the next section we present and discuss the \"crosscheck\".\n\n<<<PAGE 26>>>\n\n27590\n1 11\n27585 II\n27580\nG 27575 l\n0\n<l'.\nI\n27570\nI\n27565 -\n27560 I \"\n0 100 200 300 400 500 600 700 800\nTime [s]\nFig. I. Barometer sample raw data\n27590 1\nI\n27585\n27580\n~\nu 27575\n0\n<l'.\n27570\n27565 -\n27560 I I I\n0 100 200 300 400 500 600 700 800\nTime [s]\nFig. 2. Barometer fitlered data\nIII. CROSSCHECK\nThe main objective of the crosscheck algorithm is to disable wireless communications when the aircraft\nis on the air. The accelerometer is used to detect large accelerations changes. This large accelerations\nindicate that the aircraft is changing its movements. This movements will indicate, increase in speed,\ndecrease in speed, increase in altitude, decrease in altitude or attitude changes. The barometer is used to\ncharacterize the type of movement detected with the accelerometer. If the pressure increase, will indicate\naltitude lose. With pressure decrease will indicate and increment in altitude. Spikes in pressure indicates\nattitude changes. No variations on pressure indicates linear speed changes. We use mathematical methods 2\n\n<<<PAGE 27>>>\n\n30\n,.. '\n-20 -\nI\n6\nTime [Hr]\n8\nFig. 3. Accelerometer measurements\n10 12\nto detect the different e.dges on the curve. With this curves and comparing to the patterns of the aircraft\nwe identify if the aircraft is on the air or not. The aircraft is identified as being in flights after the\naccelerometer detect the increase in the acceleration during take off followed by the pressure drop due to\nthe climbing. Once the acceleration is detected the communications are inhibited to prevent the wireless\ncommunications to go off during takeoff. The The main drawback of this method is that will fail to\nprevent wireless emissions from the moment the door close to the moment where the take off run stars.\nTo prevent wireless communication in this periods of time we use a background check.\nThe Background check is used to sample the barometer and intervals to verify that the door has not\nbeen close. To identify the door close an abrupt change in the pressure output will occur. When this\njump occurs the communications are inhibited as to prevent wireless communications. Once the flag of\ndoor-close is set the communications are inhibited and the crosscheck process continues as stated above.\nA plot showing an example of real door close is shown in fig. 4.\nThe algorithms discussed above are implemented in the embedded computer inside the C0-01. These\nalgorithms are constantly running in the background to assure that the crosscheck can function regardless\nof the user intervention and travel schedule. The algorithms are implemented to run on real time, hence the\ndata is being discarded as soon as is processed to protect the users privacy. For the purpose of debug some\nC0-01 where modified as to record the entire data and different flight moments identifications. A sample\ntrial from a real flight is shown in fig. 5. The plot is for a 10:00 Hr flight. There are two zones clearly\nmarked. In blue, are the areas that represent the aircraft on the ground with the door open. In red, from\ndoor close till door open. These sections where identified with the crosscheck algorithm automatically.\nIV. CONCLUSIONS\nFirst we presented the sensors incorporated in the Carry-on developed by Bluesmart. Then, the different\nalgorithms used to assure that no wireless communications are performed during flight were introduced.\nFinally, sample data from a real flight where shown. From the data shown is clear that the algorithm\npresented in this brief document clearly can capture the flight of the aircraft. With this algorithms the\nwireless communications are effectively inhibited during the flight of the aircraft. This assure that the\nCarry-on is safe to be carry on any aircraft.\n\n<<<PAGE 28>>>\n\n27565\n27560\nu\n0\n<l'.\n27555\n27550\n'J ~ \" 1\nI I Ill l'JlL I JmllJll' lllJ . . lll 1···1\nu U L,J !_ I , , UUIL Ii i LL\n27545 ~-~-----~-----~-~-----~~~\n800 820 840 860 880 900\n920 940 960\nTime [s]\nFig. 4. Door close sample data\n40 , 000 ~--------------------------~\n30,000\n(j)\n-0\n2 20,000\n:;::;\n<( 10,000\no t=:l_- ---'------'--------------------'-'\n0 2 4 6\n8 10\nTime [Hr]\nc\n0\n~\n(j) 0 -~\"·-....==~~--~~--~-~-------'--~--~~~~~~\nQi\n(.)\n(.)\n<(\n-50 ~----~---~~----------------~\n0 2 4 6\n8\n10\nTime [Hr]\nFig. 5. Door close sample data\nREFERENCES\n[1] F. A. Regulation, \"Part 01 ,\" DEFINITIONS AND ABBREVIATIONS, 1990.\n[2] W. Swokowski, Calculus, ser. Available Titles Cengagenow. Brooks/Cole, 1991.\n\n<<<PAGE 29>>>","truncated":false,"body_characters":35493}