# Dangerous Goods Transport Consulting, Inc. — Hazardous Materials Safety Interpretation

- **operation:** document
- **citation:** 19-0057
- **title:** Dangerous Goods Transport Consulting, Inc. — Hazardous Materials Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2019-11-12
- **effective on:** Not available
- **summary:** 19-0057 response to Dangerous Goods Transport Consulting, Inc. concerning 172.102, 173.185.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-19-0057.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-19-0057.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-19-0057
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/docs/standards-rulemaking/hazmat/interpretations/72886/190057.pdf
**body:**

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U.S. Department
of Transportation
Pipeline and Hazardous
Materials Safety
Administration
1200 New Jersey Avenue, SE
Washington, DC 20590
NOV J 2 2019
Frits Wybenga
Dangerous Goods Transport Consulting, Inc.
15108 Red Clover Drive
Rockville, MD 20853
Reference No. 19-0057
Dear Mr. Wybenga:
This letter is in response to your April 20, 2019, letter requesting clarification of the Hazardous
Materials Regulations (HMR; 49 CFR Parts 171-180) applicable to approvals for the
transportation of lithium batteries with a mass exceeding 35 kg on cargo aircraft. Specifically,
you ask about requirements for obtaining approval of the Associate Administrator in accordance
with both the HMR and International Civil Aviation Organization Technical Instructions for the
Safe Transport of Dangerous Goods by Air (ICAO TI).
We have paraphrased and answered your questions as follows:
QI. You ask whether an approval, as defined in§ 105.5, is required for Associate
Administrator authorization to transport a lithium battery with a mass exceeding 35 kg on
a cargo aircraft.
A 1. The answer is yes. As mentioned in your request, special provision A54 ( see § 172.102)
specifies that "irrespective of the quantity limits in Column 9B of the § 172.101 table, a
lithium battery, including a lithium battery packed with, or contained in, equipment that
otherwise meets the applicable requirements of§ 173.185, may have a mass exceeding
35 kg if approved by the Associate Administrator prior to shipment." As defined in
§§ 105.5 or 107.1, an approval includes a competent authority approval, which is issued
by the Associate Administrator, the Associate Administrator's designee, or as otherwise
prescribed in the HMR, to perform a function for which prior authorization by the
Associate Administrator is required. Therefore, in order to transport a lithium battery
with a mass exceeding 3 5 kg, an approval by the Associate Administrator is required.
Furthermore, as per the definition of a competent authority approval in§§ 105.5 or 107.1,
the approval may be issued as either a special permit or approval. PHMSA has begun
issuing these approvals as special permits as they provide additional flexibility and allow
for party status of special permit holders and potential applicants. If you have further

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Q2. A2. Q3. questions regarding issuance of approvals or special permits, please contact the Office of
Approvals and Permits at (202) 366-4511.
You ask whether an approval issued by PHMSA is required when transporting a lithium
battery with a mass exceeding 35 kg on a cargo aircraft to the United States from outside
the United States and authorized for transport in accordance with the ICAO TI, including
an approval issued by the State of Origin.
The answer is yes. United States variation US 3 from the ICAO TI states that "lithium
cells or batteries including when packed with equipment or contained in equipment
transported in accordance with Special Provision A99 ... may not be transported to, from,
or within the United Stated aboard a passenger or cargo aircraft without the prior
approval of the appropriate authority of the U.S." Therefore, when transporting a lithium
battery with a mass exceeding 35 kg on a cargo aircraft to the United States from outside
the United States and authorized for transport in accordance with the ICAO TI, including
an approval issued by the State of Origin and special provision A99, a U.S. competent
authority approval is required.
You ask whether an approval issued by PHMSA is required when transporting a lit!vum
battery with a mass exceeding 35 kg on a cargo aircraft in accordance with ICAO TI
Special Provision A99.
A3. The answer is yes. See A2.
I hope this information is helpful. Please contact us if we can be of further assistance.
s~;J/i7L /41;/Ifn;Jf
Chief, Standards Development
Standards and Rulemaking Division

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Dodd, Alice (PHMSA)
From:
Sent:
To:
Cc:
Subject:
Attachments:
Kelley, Shane (PHMSA)
Tuesday, April 23, 2019 4:49 PM
Hazmat Interps
Pfund, Duane (PHMSA); Leary, Kevin (PHMSA); Geller, Shelby (PHMSA)
Fwd: Request for interpretation - UN3840 batteries exceeding 35kg on cargo
interp request 35kg batts.pdf
Please process as a request for interpretation.
I would like Shelby assigned as it will strengthen her purview of the lithium battery arena.
Shelby - Kevin can likely help you understand some of the background. Please also touch base with myself
and Duane once you have had a chance to review as this one has some nuance to it. We should discuss the
overall approach before you start any drafting.
From: Frits Wybenga <fwybenga@dg-transportation.com>
Sent: Saturday, April 20, 2019 11:08 AM
To: Kelley, Shane (PHMSA)
Cc: Paquet, Ryan (PHMSA); Pfund, Duane (PHMSA)
Subject: Request for interpretation - UN3840 batteries exceeding 35kg on cargo
Hi Shane - please accept the attached request for a letter of interpretation. I believe clarification is needed with respect
to PHMSA authorization of batteries in excess of 35kg on cargo. In my opinion, the regulations do not support what is
being required. If I am wrong please correct me.
I am finding that based on what I believe to be incorrect application, the process continues to become more
complex. People need to move these batteries efficiently. The increasing complexity serves to make US industry less
competitive.
I believe there is a need for a better understanding for all of us (PHMSA and people on the outside) of what is actually in
the regs.
There are limits on the extent to which PHMSA may regulate lithium batteries by air based on the FAA authorization bill
which I understand to still be applicable. In addition, the WH just issued a memo concerning nonregulatory government
policy. It discourages agencies from acting on policies that are not based on regu lation.
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Thanks - Frits
Frits Wybenga
Dangerous Goods Transport Consulting Inc.
15108 Red Clover Drive
Rockville, MD 20853
301-929-1668
Mobile 301-356-2096
www.dg-transportation.com
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Dangerous Goods Transport Consulting, Inc
15108 Red Clover Drive
Rockville, Maryland 20853
301-929-1668
Cell 301-356-2096
f. wybenga@comcast.net
April 20, 2019
Associate Administrator for Hazardous Materials Safety
(Attention: Standards, PHH-I 0)
Pipeline and Hazardous Materials Safety Administration
U.S. Department of Transportation
East Building, 2nd Floor, E23-406 1200
New Jersey A venue, SE.
Washington, DC 20590-0001
Dear Mr. Kelly:
I am writing to confirm my understanding of requirements for cargo air transport of a
tested lithium ion battery or battery assembly (hereafter referred to as battery) in full
compliance with the regulations except for a mass in excess of 35 kg.
Regulatory Background
Lithium ion batteries are regulated by the HMR and the !CAO Tl under the shipping
name and ID number, UN3480 Lithium Ion Batteries.
Transport by Air under the HMR
The HMT lists UN3840 and limits the mass of lithium ion batteries on cargo aircraft to 35
kg. It further assigns special provisions A54. Special provision A54 provides for transport
of batteries in excess of 35 kg if approved by the Associate Administrator.
Under§ 105.5 the term "approval" is a "written authorization, including a competent
authority approval, issued by the Associate Administrator, the Associate Administrator's
designee, or as otherwise prescribed in the HMR, to perform a function for which prior
authorization by the Assodate Administrator is required under subchapter C of this
chapter (49 CFR parts 171 through 180)." Procedures for filing an application for
approval are found in § 107.705.

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An approval is different from a "special permit" which "means a document issued by the
Associate Administrator, the Associate Administrator's designee, or as otherwise
prescribed in the HMR, under the authority of 49 U.S.C. 5117 permitting a person to
perform a function that is not otherwise permitted under subchapter A or C of this
chapter, or other regulations issued under 49 U.S.C. 5101 et seq." Procedures for filing an
application for a special permit are in § 107.105.
Transport under Part 171 Subchapter C
Under Part 171 , Subpart C, transport of lithium ion batteries in accordance the ICAO Tl
is authorized as may be limited by § 171.23 and § 171.24 There are no added limitations
in these paragraphs applicable to tested and approved lithium ion batteries, including
ones in excess of 35 kg. (Note: US variation 3 in the !CAO TI is only applicable to
prototype batteries.)
Transport under the !CAO TI
The !CAO Tl also provide for transport of lithium ion batteries on cargos aircraft under
UN3840 and in packing instruction 965 limit the mass of such batteries to 35 kg. Like
the HMR, the !CAO TI also include a provision for batteries exceeding 35 kg, if
approved by the appropriate authority of the State of Origin (see A99).
The required document for authorizing transport of a battery exceeding 35 kg
under the HMR.
It is my understanding that an approval is needed from PHMSA to allow a battery
exceeding 35 kg in that a prior authorization by the Associate Administrator is required
under subchapter C, where, in this case, A54 of subchapter C sets out the required prior
authorization. Since A54 makes provision for transport of batteries in excess of 35 kg, a
special permit is not required in that transport of a battery in excess of 35kg is not a
function that is not otherwise permitted under subchapter A or C.
When transport by cargo aircraft is in accordance with the !CAO Tl for purposes of
domestic or international transport under Part 171 Subpart C, where the U.S. is the State
of Origin, a competent authority approval (under the ]CAO TI termed as an approved by
the appropriate authority of the State of Origin) is required and an approval by PHMSA
serves as that approval.
Whether the document issued is an "approval" or a "special permit" is important in that
different provisions apply to approvals and special permits under Part I 07.
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Question 1: Is it correct that an approval document as defined in §105.5 is the
appropriate document in the case of an Associate Administrator authorization for
transport of a lithium ion battery in excess of 35 kg on a cargo aircraft?
Note that while P HMSA has in the past issued approvals for batteries in excess of 35 kg,
for unexplained reasons and without notice, P HMSA now employs special permits for
this authorization. See for example, Special Permit number 20805 listed in P HMSA 's
Special Permit Notice published in the Federal Register on April 15, 2019.
The need for a document from PHMSA for transport of a battery exceeding 35 kg
when transport is from outside the US to the US?
For transport under the ICAO TI in accordance with Part 171 Subpart C, it is my
understanding that no additional restrictions apply to the transport of lithium ion batteries
exceeding 35 kg beyond compliance with the provisions of the ICAO TI. For a battery
exceeding 35 kg shipped from outside the US to the US, its transport will have to have
been approved by the appropriate authority of the State of Origin. Any requirement for
an additional approval by the Associate Administrator in the case of foreign shipments to
the US would seem to exceed the requirements of the ICAO TI as they affect lithium ion
batteries and I am unaware of any provision in the HMR for such a separate approval.
Question 2: Is it correct that, for a battery exceeding 35 kg transported by cargo aircraft
from outside the US and authorized for transport in accordance with the ICAO Tl,
including an approval issued by the State of Origin, that no further approval by PHMSA
is required?
The need for relief from the HMT 35kg limitation when transport is in accordance
with the ICAO Tl.
For transport in accordance with the ICAO TI in accordance with Part 171 Subpart C,
PHMSA staff has in the past advised that a special permit is needed in the case of cargo
aircraft transport of a lithium ion battery exceeding 35kg based on the HMT 35 kg
restriction. PHMSA special permits authorizing batteries in excess of 35kg cite the 35kg
limit in the HMT.
For a shipment of a lithium ion battery consigned in accordance with the ICAO TI as
provided by Part 171 Subpart C, I am unaware of a need to take the provisions of the
HMT into account unless there is a relevant restriction in § 171.23 or § 171.24. Even
though both the HMR and the ICAO TI include a 35kg limit and provide for relief by
way of an approval, it is only the ICAO TI limitation and not the HMT limitation that
needs to be addressed through an approval by the State of Origin in the case of ICAO TI
transport.
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Question 3: Is it correct that for authorized transport in accordance with the ICAO TI
only an approval based on ICAO Special Provision A99 is needed?
I appreciate your consideration of this request for interpretation. As our society
increasingly shifts to electric vehicles employing lithium ion battery assemblies in excess
of 35 kg, I am sure that you can appreciate the need for a correct understanding of the
questions posed.
As PHMSA is repeatedly confronted with new requests for approvals for batteries
exceeding 35kg, a timely clarification would be in the best interest of PHMSA and
industry which has a need to transport batteries in a rapidly developing and highly
competitive and global field . Please contact me if there is any need for clarification on
my questions.
Sincerely,
Frits Wybenga
Dangerous Goods Transport Consulting, Inc.
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