# Crosstex — Pipeline Safety Interpretation

- **operation:** document
- **citation:** PI-13-0001
- **title:** Crosstex — Pipeline Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2014-06-10
- **effective on:** Not available
- **summary:** PI-13-0001 response to Crosstex concerning 192.109, 192.507.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-pi-13-0001.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-pi-13-0001.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-pi-13-0001
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/legacy/interpretations/Interpretation%20Files/Pipeline/2013/Crosstex-PI-13-0001-06-12-2013-Part192.109_and_507.pdf
**body:**

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U.S. Department
of Transportation
Pipeline and Hazardous
Materials Safety
Administration
1200 New Jersey Avenue, SE
Washington, D.C. 20590
Mr. Chuck Lionberger
Pipeline Integrity Specialist
Crosstex
8090 Highway 3 128
Pineville. LA 71360
Dear Mr. Lionberger:
In two separate letters to the Pipeline and llazardous Materials afety Admini stration (PI IMSA)
dated January I I. 20 I 3. you req ue ·ted interpretations of the appl icability of two of the Federal
pipeline safety regulations at 49 CfR Part 192. pecificall y. you requested clarification of:
( I) the requirement in § 192. 109 to verify the nominal v:all thickness lo r steel pipe: and (2) the
requirement in ~ I 92.507 for pipe pressure testing.
With respect to § I 92. I 09. you stated that the second sentence in § I 92. I 09(b) appears to
contradict the first sentence. You ask. if when conducti ng digs on old lines to erify pipe data
for maximum allowable operating pressure. you must veri fy all lengths or just I 0 percent but not
less than I 0 lengths?
To explain the requirements of§ I 92. I 09. the entire section is reprinted below:
§ 192.109 Nominal wall thickness (t) for steel pipe.
(a) If the nominal wall thickne s lor steel pipe is not known. it is determined by
measuring the thickness of each piece of pipe at quarter points on one end.
(b) However, if the pipe i of uniform grade. ize. and thickness and there are
more than I 0 lengths. only I 0 percent or the indi\·idual length . . but not less than
I 0 lengths, need be measured. The thickness of the lengths that are not measured
must be verified by applying a gauge set to the minimum thickness found by the
measurement. The nominal wall thicknes to be used in the design formula in
§ 1 92.1 05 is the next wall thickness found in commercial specifications that is
below the average of all the measurements taken. However. the nominal wall
thickness used may not be more than 1.14 times the smal lest measurement taken
on pipe less than 20 inches (508 millimeters) in outside diameter. nor more than
1.11 time the smallest measurement taken on pipe 20 inches (508 millimeters) or
more in outside diameter.
The Pipeline and Hazardous Materials Sa fet) Administration. O ffice of Pipeline afet) provide written
clarification ofthe Regulation (-19 CFR Part 1 90-1 99) in the fo rm of int..:rpretation letter . These letters rencct
the agenc~· current application of the regulation!> to the pccific tact pre. cntcd b~ the per on rcque ting the
clarification. Interpretation do not create le ga ll~
-enfo rceable right or obligation and are provided to help the
public under tand how to comply with the regulation .

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2
Section 192. 1 09 is under Subpart C of Part 192 whi ch prescribes the minimum requi rements for
the design of pipe. Therefore, these measurements are generally done and recorded prior to the
pipe being installed and buried. Your question involves a scenario where the pipe is of unifo rm
grade, size and thickness and there are more than I 0 lengths. While it is true that onl y I 0 percent
ofthe individual lengths, but not less than 10 lengths. need be measured. the thickness of all
unmeasured pipes must be verified if yo u elect to incorporate the thickness of these lengths in
determining the nominal wall thickness to be used in your design formula.
With respect to § 192.507. you asked whether a fl owing gas test with the maximum test pressure
below 20 percent of the pipeline·s specified minimum yield strength and the pressure maintained
at the designated test pressure could be performed wi thout isolating the section of pipeline being
tested. You also ask if this testing method is allowed for either a pressure test or high
consequence area (HCA) integrity test.
Section 192.507 is reprinted below:
§ 192.507 Test requirements for pipelines to operate at a hoop stress less than
30 percent of SMYS and at or above 100 psi (689 kPa) gage.
Except for service lines and plastic pipel ines. each segment of a pipeline that is to
be operated at a hoop stress less than 30 percent of SMYS and at or above I 00 psi
(689 kPa) gage must be tested in accordance with the following:
(a) The pipeline operator must use a test procedure that wi ll ensure discovery of
all potentially hazardous leaks in the egment being tested.
(b) If. during the test. the segment is to be stressed to 20 percent or more of
SMYS and natural gas, inert gas. or air is the test medium-
( I) A leak test must be made at a pressure between I 00 psi (689 kPa) gage and the
pressure required to produce a hoop stress of 20 percent of SM YS; or
(2) The line must be walked to check for leaks while the hoop stress is held at
approximately 20 percent of SMYS.
(c) The pressure must be maintained at or above the test pressure for at least
I hour.
Subpart J prescribes minimum leak-test and strength-test requirements f or pipelines. and the
provisions of§ 192.507 are applicable to tests on new. replaced or relocated pipe. The pipe you
would li ke to test is already in service. Yo u would like to perform a fl owi ng gas pressure test
without isolating a segment of the pipeline. Without isolating a segment of the pipeline. any
increase in pressure would affect the pipeline downstream from the test location. Therefore. we
do not believe that the test procedure you described \vould achieve the requirement to maintain
constant test pressure in the segment being tested for a peri od of time to ensure discovery of all
The Pipeline and Hazardous Materials Safety Adm in istration. Office of Pipeline Safety provides written
clarifications of the Regulations ( 49 CFR Parts 190- 199) in the form of interpretation letters. These let1ers reflect
the agency's current app lication of the regulat ions to the specific facts presented by the person requesting the
clarification. Interpretations do not create legally-enforceable rights or obl igations and are provided to help the
public understand how to comply with the regulations.

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3
potentially hazardous leaks. You also asked if this testing method is allowed for either a
pressure test or HCA integrity test. Again. we do not believe the test procedure you described
would satisfy the requirement without isolating the segment of pipeline being tested.
I hope that this information is helpful to you. If we can be of fu rther assistance. please contact
Tewabe Asebe of my staff at (202) 366-5523.
Sincerely.
Director. Office of Standards
and Rulemaking
The Pipeline and Hazardous Materials Safety Admin istration, Office of Pipeline Safety provides wrillen
clarifications ofthe Regu lations (49 CFR Parts 190- 199) in the form of interpretation leners. These letters renee!
the agency's current application of the regulations to the specific facts presented by the person requesting the
clarification. lmerpretations do not create legally-enforceable rights or obligations and are provided to help the
public understand how to comply with the regu lations.

<<<PAGE 4>>>

• • CROSSTEX
Jeff Wiese,,
Associate Administrator
US DOT/PHMSA/OPS
PHP-1
1200 New Jersey Avenue, SE
East Bldg, 2nd Floor
Washington, DC 20590
.-t-'.· t.•·.
Mr. Wtese,
I wouid like to get an interpretation of 192.109 (b). The second sentence in this section reads
"The thickness of the :engths that are not measured must be verified by applying a gauge set to
thE minimum thickness found by the measurement." The previous statement in this section
indic;ates that under certain conditions not all lengths of pipe need be measured to determine
wall thickness. The quoted statement above seems to contradict that statement saying "the
lengths not measure must be verified.
When conducting digs on old lines to verify pipe data for MAOP purposes do we have to verify
all lengths or just "10 percent but not less than 10 lengths"?
Sincerely,
chq::~Lz!J
Pipeline Integrity Specialist
charles.lionberger@crosstexenergy.com
318-619-5681 Office
318-447-3568 mobile
318-619-5719 fax
8090 Hwy. 3128 • Pineville, LA 71360
Phone 318.445.8225 • Fax 318.619.5719 • www.crosstexenergy.com
NASDAQ NMS - XTEX & XTXI

<<<PAGE 5>>>

CROSSTEX
January 11, 2013
Jeff Wiese
Associate Administrator
US DOT/PHMSA/OPS
PHP-1
1200 New Jersey Avenue; SE
East Bldg, 2nd Floor
Washington, DC 20590
~~N 18 2013
Mr. Wiese,
I would ilke to get an interpretation of 192.507 (a) & (c). These two sections appear to allow a
flowing gas test (test section is not isolated and gas continues to flow to customer during test)
as long as the maximum test pressure is not at or above 20% SMYS and the pressure does not
drop below the designated test pressure. It also appears to allow leak detection to determine if
there is a leak during the test.
Is it possible under 192.507 to perform a pressure test while not isolating a section of pipeline,
and increasing the pressure using gas while checking for leaks using leak detection equipment
(i.e. flame ionization pack)? The pressure increase would be under 20% and would not exceed
MAOP.
Is this allowed for either a Pressure test, or HCA integrity test?
Sincerely,
Chuck Lionberger
Pipeline Integrity Specialist
charles.lionberger@crosstexenergy.com
318-619-5681 Office
318-447-3568 mobile
318-619-5719 fax
8090 Hwy. 3128 II Pineville, LA 71360
Phone 318.445.8225 • Fax 318.619.5719 II www.crosstexenergy.com
NASDAQ NMS - XTEX & XTXI
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