# Buckeye Texas Processing, LLC — Pipeline Safety Interpretation

- **operation:** document
- **citation:** PI-20-0004
- **title:** Buckeye Texas Processing, LLC — Pipeline Safety Interpretation
- **source type:** guidance
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** guidance
- **official:** true
- **published on:** 2020-04-07
- **effective on:** Not available
- **summary:** PI-20-0004 response to Buckeye Texas Processing, LLC concerning 195.1.
- **machine formats:** - **json:** https://regulus.evalyn.ai/document/phmsa-interpretation-pi-20-0004.json
- **markdown:** https://regulus.evalyn.ai/document/phmsa-interpretation-pi-20-0004.md
- **app url:** https://regulus.evalyn.ai/document/phmsa-interpretation-pi-20-0004
- **source url:** https://www.phmsa.dot.gov/sites/phmsa.dot.gov/files/docs/standards-rulemaking/pipeline/interpretations/73621/buckeye2-pi-20-0004-04-07-2020-part-195-1.pdf
**body:**

<<<PAGE 1>>>

U.S. Department
of Transportation
Pipeline and Hazardous
Materials Safety Administration April, 7, 2020
1200 New Jersey Avenue, SE
Washington, DC 20590
Mr. Kevin Burke
Sr. Director and GM South Texas District
Buckeye Texas Processing, LLC
7209 Up River Road
Corpus Christi, TX 77406
Dear Mr. Burke:
This letter is being provided in response to supplemental information received from you relating
to an interpretation response letter issued by the Pipeline and Hazardous Materials Safety
Administration (PHMSA) to Buckeye Texas Processing, LLC (Buckeye) on September 10, 2019
(September 10, 2019 Letter). This letter supersedes and replaces the prior interpretation;
therefore, the September 10, 2019 Letter is withdrawn.
Background
By letter dated July 27, 2018, Buckeye requested an interpretation of the exception in 49 CFR
§ 195.1(b)(8) for transportation of hazardous liquid through refining facilities or storage or in-
plant piping systems associated with such facilities. On September 10, 2019, after several
communications with Buckeye, PHMSA responded to the company’s request for interpretation.
In October 2019, PHMSA met with Buckeye to discuss the September 10, 2019 Letter. At that
meeting, Buckeye presented supplemental information. In response to Buckeye’s presentation of
new information, PHMSA posed several follow-up questions, which Buckeye provided written
responses to on November 8, 2019. PHMSA reviewed the responses, held a teleconference with
Buckeye on December 10, 2019, and sent follow-up questions to Buckeye on December 10,
2019. On January 29, 2020, Buckeye submitted responses to PHMSA’s follow-up questions.
On February 13, 2020, Buckeye submitted a memorandum that clarified and categorized
Buckeye’s reconsideration request as it relates to two issues: (1) the refining exception of 49
CFR 195.1(b)(8) and its application at Buckeye’s refining facility; and (2) the application of 49
CFR 195.1(b)(3)(ii) as it relates to the low stress pipelines (i.e. Modes A, B and C) serving the
refining facility. Buckeye and PHMSA met again in Washington, D.C. on February 18, 2020, to
discuss the memorandum.
Analysis
The Federal pipeline safety regulations apply to pipeline facilities and the transportation of
hazardous liquids or carbon dioxide associated with those facilities. However, 49 CFR
The Pipeline and Hazardous Materials Safety Administration, Office of Pipeline Safety provides written clarifications of the Regulations (49 CFR
Parts 190-199) in the form of interpretation letters. These letters reflect the agency's current application of the regulations to the specific facts
presented by the person requesting the clarification. Interpretations are not generally applicable, do not create legally-enforceable rights or
obligations, and are provided to help the specific requestor understand how to comply with the regulations.

<<<PAGE 2>>>

2
195.1(b)(8) excepts from the Part 195 regulations the “transportation of hazardous liquids or
carbon dioxide through onshore production (including flow lines), refining, or manufacturing
facilities or storage or in-plant piping systems associated with such facilities.” In this exception,
in-plant piping system means “piping that is located on the grounds of a plant and used to
transfer hazardous liquid or carbon dioxide between plant facilities or between plant facilities
and a pipeline or other mode of transportation, not including any device and associated piping
that are necessary to control pressure in the pipeline under § 195.406(b).” In addition, Part 195
excepts low-stress pipelines that serve refining facilities, if the pipeline is less than one mile long
and does not cross an offshore area or waterway currently used for commercial navigation. See
§ 195.1(b)(3)(ii).
In 1992, when PHMSA proposed the definition of in-plant piping, the agency explained that
pressure control devices necessary to control pressure of a regulated pipeline would mark the
limit of part 195 application inside a refining facility. If there is no pressure control device, such
as on an un-regulated low-stress line, in-plant piping would extend to the plant boundary. See
Regulatory Review: Hazardous Liquid and Carbon Dioxide Pipeline Safety Standards, 57 Fed.
Reg. 56305, Nov. 27, 1992.
Buckeye owns and operates a crude oil refining facility located in Corpus Christi, Texas. The
facility is served by crude oil pipelines identified by Buckeye as Mode A, Mode B, Mode C,
Mode D, and Mode E. According to Buckeye, the refining facility includes storage and an in-
plant piping system associated with the refining facility.
The September 10, 2019, Letter was based on the agency’s evaluation of the information
Buckeye had provided at that time, which did not include information about low-stress pipelines.
Since that time, Buckeye has presented additional information to PHMSA, which has changed
the agency’s understanding of Buckeye’s refinery facility. Therefore, PHMSA provides the
following revised interpretation.
With regard to the Mode A, Mode B and Mode C pipelines, Buckeye has asserted they are low-
stress pipelines that meet the § 195.1(b)(3)(ii) exception and thus not required to have § 195.406
pressure control devices. As noted above, if the pipelines were regulated, the point of
demarcation between these pipelines (i.e. Mode A, Mode B, and Mode C pipelines) and
Buckeye’s in-plant piping system would be the pressure control device necessary to control
pressure, or the facility boundary if there is no pressure control device on plant grounds. (See 57
Fed. Reg. 56305). Buckeye has indicated the current point of demarcation is the nearest valves
downstream of the receivers for pipelines moving in crude oil (i.e. Mode A and Mode B), or
upstream of the launchers for pipelines moving crude oil out (i.e. Mode B and Mode C).
PHMSA believes these demarcation points are not inconsistent with § 195.1 for the Mode A,
Mode B, and Mode C pipelines if they are unregulated low-stress pipelines.
With regard to the Mode D pipeline, which Buckeye acknowledges is subject to the regulations
in Part 195, Buckeye indicated that it is operated by a third-party, who delivers crude oil inbound
to the refinery from the third party’s terminal. Buckeye also stated that the pipeline pressure is
limited using a pressure control device and associated surge relief piping. Specifically, the
pressure relief valve and surge relief piping that leads to the refinery’s Tanks TK-1004, TK-
The Pipeline and Hazardous Materials Safety Administration, Office of Pipeline Safety provides written clarifications of the Regulations (49 CFR
Parts 190-199) in the form of interpretation letters. These letters reflect the agency's current application of the regulations to the specific facts
presented by the person requesting the clarification. Interpretations are not generally applicable, do not create legally-enforceable rights or
obligations, and are provided to help the specific requestor understand how to comply with the regulations.

<<<PAGE 3>>>

3
1005, and TK-1006 results in those tanks being characterized as breakout tanks, which would be
regulated under Part 195. Buckeye further stated that since the emergency shutdown valve
protects in-plant piping that could influence pressure on the Mode D pipeline, it determined the
demarcation point between the Mode D pipeline, which would be regulated under Part 195, and
the refinery’s in-plant piping system to be the outlet flange of the valve located immediately
downstream of the emergency shutdown valve. PHMSA believes Buckeye’s chosen
demarcation point is not inconsistent with § 195.1 for the Mode D pipeline. This includes the
pressure relief valve and piping leading to the breakout tanks, including the breakout tanks, as
well as the Mode D pipeline from the outlet flange downstream of the emergency shutdown
valve.
Finally, with regard to the Mode E pipeline, which Buckeye acknowledges is subject to the
regulations in Part 195, Buckeye indicated that a third-party operates the pipeline, transporting
crude oil outbound from the refinery to a third-party refining facility. Buckeye also indicated
that the pressure on the Mode E pipeline is limited by the combination of a pressure transmitter
and a motor-operated valve located near the refinery’s boundary. Consequently, Buckeye has
determined that the demarcation point between the Mode E pipeline, which would be regulated
under Part 195, and the refinery’s in-plant piping system is the inlet flange of the motor-operated
valve. PHMSA believes Buckeye’s chosen demarcation point is not inconsistent with § 195.1
for the Mode E pipeline. The point of demarcation for the Mode E pipeline would be valve
upstream of the pressure transmitter and the motor-operated valve as annotated in the piping and
instrumentation diagram provided by Buckeye on November 8, 2019.
PHMSA provides this written interpretation of the Federal pipeline safety regulations in response
to a specific request of interpretation, and reflects the agency's application of the regulations to
the specific facts presented by the person requesting the clarification. If additional or differing
facts are presented, PHMSA’s interpretation may change.
If we can be of further assistance, please contact Tewabe Asebe at 202-366-5523.
Sincerely,
John A. Gale
Director, Office of Standards
and Rulemaking
The Pipeline and Hazardous Materials Safety Administration, Office of Pipeline Safety provides written clarifications of the Regulations (49 CFR
Parts 190-199) in the form of interpretation letters. These letters reflect the agency's current application of the regulations to the specific facts
presented by the person requesting the clarification. Interpretations are not generally applicable, do not create legally-enforceable rights or
obligations, and are provided to help the specific requestor understand how to comply with the regulations.

<<<PAGE 4>>>

BUCKEYE TEXAS PROCESSING LLC
7209 Up River Road
Corpus Christi, TX 77406
NOV ~ e !01 9
November 8, 2019
Office of Pipeline Safety (PHP-30)
PHMSA
U.S. Department of Transportation
1200 New Jersey Avenue SE
Washington, DC 20590-0001
Attn: Mr. Tewabe Asebe, Standards and Rulemaking (PHP-30)
Re: Request for Written Regulatory Interpretation; Response to Inquiry
Dear Mr. Asebe:
Buckeye Texas Processing LLC (BTP) appreciates the opportunity to meet with you, Mr. Fred,
Mr. Gale and Mr. Nanney on October 21, 2019. This letter responds to the information request
posed by Mr. Steve Nanney during that meeting.
During our meeting, Mr. Nanney inquired specifically of the manner in which the pipelines
operating in Modes D and E tie-in to the crude oil in-plant piping system at the BTP refining facility,
and requested a drawing depicting same.
The enclosed drawing, entitled "Buckeye Texas Processing Crude Oil In-Plant Piping System," is
a piping and instrumentation diagram (P&ID) which is intended to respond to Mr. Nanney's
request. Please note that BTP has used the same color-coding as was applied in BTP's June 6,
2019, response to PHMSA inquiry. We noted during the meeting that Mr. Nanney requested a
simplified drawing, and we have endeavored to simplify the enclosed drawing as much as
possible without obscuring relevant details.
In regards to the attached P&IDs, Buckeye would like to mention the additional information:
• The Inventory Control Meter Skid is not used for leak detection on any of the crude oil
pipelines.
As you may recall, toward the end of our meeting, Mr. Fred inquired whether any aspect of the
September 10, 2019, interpretation (Pl-18-0017), other than the refining exception, deserved
attention. BTP responded, yes, that the findings related to the low-stress pipelines (Modes A, B,
and C) deserved a second look. In that regard, BTP would direct PHMSA's attention to the
description of those pipelines found in BTP's June 6, 2019, response to PHMSA inquiry, at pages
1-2, in the paragraph beginning "Before turning to the April 29 discussion, .... " BTP would add
that none of the low-stress pipelines operating in Modes A, B, and C crosses an offshore area,

<<<PAGE 5>>>

Mr. Tewabe Asebe
Office of Pipeline Safety (PHP-30)
Buckeye Texas Processing, LLC
Request for Written Regulatory Interpretation
November 8, 2019
Page2
nor do they cross any waterway currently used for commercial navigation (re: 49 C.F.R. §
195.1 (b )(3)(ii)).
Our request for interpretation seeks confirmation that BTP has appropriately delineated between
the crude oil pipeline system and the pipelines which move crude oil off the refining facility
grounds.
Finally, BTP wishes to offer to you and to Messrs. Gale and Fred any follow-up information that
might be helpful to your efforts in this regard. You may contact me with any such request.
Thank you for your time and for your attention to this matter.
Sincerely,
Kevin Burke
Sr. Director & GM South Texas District
Enclosure
cc: John Gale, Director, Standards and Rulemaking
Steve Nanney, PHMSA/OPS
Meredith Wilson
Claudia Pankowski
Patrick Monaghan
Vanessa Garcia-Silguero
Vince Murchison

<<<PAGE 6>>>

BUCKEYE TEXAS PROCESSING LLC
7209 Up River Road
Corpus Christi, TX 77406
January 29, 2020
Office of Pipeline Safety {PHP-30)
PHMSA
U.S. Department of Transportation
1200 New Jersey Avenue SE
Washington, DC 20590-0001
Attn: Mr. Tewabe Asebe, Standards and Rulemaking (PHP-30)
Re: Request for Written Regulatory Interpretation
Interpretation Response Pl-18-0017
Response to Inquiry
Dear Mr. Asebe:
This letter responds to your email dated December 8, 2019, which presented follow-up questions
from our teleconference on December 3, 2019, same related to the request for written regulatory
interpretation submitted by Buckeye Texas Processing (BTP), dated July 27, 2018. Reference
is made to BTP's request, the corrected Exhibit C submitted July 31, 2018, and BTP's prior
responses to information requests dated December 3, 2018, March 22, 2019, June 6, 2019, and
November 8, 2019, as well as our teleconference discussion of April 29, 2019.
Set out below is each of your questions which is followed by BTP's response; for reference, we
have attached a copy of the P&ID that was submitted November 8, 2019.
• Why does Buckeye believe the line that is marked yellow (in the latest map) and runs from
Mode A (Viking) to Mode C or to Mode B is in-plant piping. Interconnecting piping from
pipeline to pipeline?
The piping represented by the yellow line, which extends from Mode A to Mode C or Mode B, also
serves the purpose of moving crude oil to tanks for storage prior to refining. Tanks 1001-1003
are the dedicated refining charge tanks, and crude oil is moved to and among Tanks 1001-1003
for ultimate movement to the refining units; therefore, since the subject piping is associated with
refining, it is designated as in-plant piping pursuant to 49 C.F.R. §195.1{b){8).
• INhere are pressure controls for Modes A, B, C, and D?
Below, BTP responds to your inquiry by reviewing system design, then each of the four modes is
addressed in turn. BTP believes that a description of system design is essential to interpreting
the responses set out below.

<<<PAGE 7>>>

Mr. Tewabe Asebe
Office of Pipeline Safety (PHP-30)
Buckeye Texas Processing, LLC
Request for Written Regulatory Interpretation
January 29, 2020
Page2
In sum, pressure control is not active, using protective equipment, in the manner contemplated
by 49 C.F.R. §195.406(b) and the definition of in-plant piping (49 C.F.R. §195.2); rather, pressure
is managed passively by system design.
The maximum pressure that the crude oil pipelines (line pipe located outside of the BTP and BTH
facilities) can withstand from a physical material perspective is higher than the maximum pressure
than the system can deliver. The operating pressures are limited by the maximum output that
can be produced by the pumps that are used to transfer along Modes A, B, C, and D. From an
over-pressure protection standpoint, one must take into consideration that BTP and BTH are
limited by the in-plant piping design (ANSI 150), thus resulting in the low-stress designation to the
pipelines represented by Mode A, Mode B and Mode C which are excepted from Part 195
pursuant to 49 C.F.R. § 195.1 (b)(3)(ii).
Below, BTP reviews for each of the Modes the factors required to be excepted as a low-stress
pipeline pursuant to 49 C.F.R. § 195.1(b}(3)(ii}, along with the means by which the pipelines are
operated to maintain pressure below 20% specified minimum yield strength (SMYS).
Mode A:
The Mode A pipelines are 0.45 miles in length (measured outside facility grounds), do not cross
an offshore area or a commercially navigable waterway, and serve to move crude oil inbound to
a refining facility (BTP).
Pressure in the Mode A pipelines is maintained by way of pressure sensors and pump shutdown
switches located at the upstream origin pump station. Those switches are set to shut down the
pumps if pressure on the pipelines reaches 240 psig, which is approximately 12% of the SMYS.
ModeB:
The Mode B pipelines are approximately 0.69 miles in length (measured outside facility grounds);
serve both a refining facility (BTP) and a vessel terminal facility (8TH); and do not cross an
offshore area or a waterway currently used for commercial navigation.
Recalling that Mode B pipelines are bidirectional, maintenance of pressure below 20% SMYS is
achieved separately for inbound and outbound movements. Pressure for movements inbound
from 8TH to BTP is maintained by the implementation of a pump permissive that is controlled by
a pressure transmitter located upstream of the pipeline near the BTH fence line. In the event that
the pressure reaches 150 psi, the pump permissive is removed and the 8TH pumps will shut
down. For these transfers, the pipelines are subject to pressures approximately 8% of the SMYS.
Pressure for movements outbound from BTP to 8TH is maintained by the implementation of
pressure transmitters located directly downstream of the pumps and pump shutdown s~itches.

<<<PAGE 8>>>

Mr. Tewabe Asabe
Office of Pipeline Safety (PHP-30)
Buckeye Texas Processing, LLC
Request for Written Regulatory Interpretation
January 29, 2020
Page3
The pumps will shut down if pressure downstream of the pumps reaches 268 psi, which is
approximately 14% of the SMYS.
Mode C:
The Mode C pipeline is approximately 0. 79-miles in length (measured outside of facility grounds};
serves both a refining facility (BTP) and a vessel terminal facility (8TH); and does not cross an
offshore area or a waterway currently used for commercial navigation.
Pressure in the Mode C pipeline is maintained by the implementation of pressure transmitters
located directly downstream of the pumps and pump shutdown switches. The pumps will shut
down transfers if pressure downstream of the pumps reaches 268 psi, which is approximately
17% of the SMYS.
Given the foregoing, that the Mode A, Mode B, and Mode C pipelines are excepted from regulation
under Part 195; and given that, as a result, no •device and associated piping that are necessary
to control pressure• in the pipelines exists, long-standing precedent would place the end or the
beginning, as the case may be, of the crude oil in-plant piping system at the facility boundary.1
BTP, however, concurs with Mr. Steve Nanney in concluding that launchers and receivers should
be part of the Mode A, Mode B, and Mode C pipelines. As such, BTP has established the
beginnings and endings of the crude oil in-plant piping system at the last- or first-occurring block
valves adjacent to piping which is connected to the launchers and receivers, as depicted in the
November 8 drawing.
Mode D:
The pressure controls for the pipeline operating in Mode Dare located within BTP. Those controls
are in the form of a pressure control relief valve. That pressure control valve is owned and
operated by Energy Transfer and is depicted in the November 8 drawing.
• Why does Buckeye believe the line that is marked yellow (in the latest map) and runs from
Mode D (ETC inbound 12") to the tanks is not all DOT regulated?
The piping represented by the yellow line, which extends from Mode D to the tanks, also serves
the purpose of moving crude oil to tanks for storage prior to refining. Tanks 1001-1003 are the
dedicated refining charge tanks, and crude oil is moved to and among Tanks 1001-1003 for
ultimate movement to the refining units; therefore, since the subject piping is associated with
refining, it is designated as in-plant piping pursuant to 49 C.F.R. §195.1 (b}(8}.
1 In-plant piping system means piping that is located on the grounds of a plant and used to transfer huardous liquid
or carbon dioxide between plant facilities or between plant facilities and a pipeline or other mode of transportation,
not including any device and associated piping that are necessary to control pressure in the pipeline under
§ 195.406(b ).; "If there is no such pressure control device on plant grounds, in-plant would extend to the boundary of
plant grounds." Notice of Proposed Rulemaking. 57 Fed. Reg. 56304, 56305 9Nov. 27, 1992; "The NPRM
explained that we would consider in-plant piping to extend to the plant boundary in the absence of a necessary
pressure control device on plant grounds." 59 Fed. Reg. 33388, 33389 (June 28, 1994).

<<<PAGE 9>>>

Mr. Tewabe Asebe
Office of Pipeline Safety (PHP-30)
Buckeye Texas Processing, LLC
Request for Written Regulatory Interpretation
January 29, 2020
Page4
BTP acknowledges that a fair amount of data and facility knowledge under1ies the information
presented in this letter. As discussed on December 3, BTP suggests a follow-up, in-person
meeting to allow further discussion and to address any additional questions that would be helpful
to PHMSA's interpretation.
Thank you for your time and attention to this matter.
Sincerely,
Kevin Burke
Sr. Director and GM South Texas District
Enclosure
cc: John Gale, Director, Standards and Rulemaking
Steve Nanney, PHMSA/OPS
Benjamin Fred
Melanie Stevens
Vanessa Garcia-Silguero
Claudia Pankowski
Vince Murchison

<<<PAGE 10>>>

Memo
To: Ben Fred
Melanie Stevens
From: Vince Murchison
Date: February 13, 2020
Re: Buckeye Texas Processing, LLC; Interpretation Response PI-18-0017; The PSA Refining
Exception
Introduction
This memorandum follows-on to my recent offer to characterize Buckeye Texas Processing, LLC’s
(“BTP’s”) refining facility under the refining exception to the federal pipeline safety regulations, 49 C.F.R.
Part 195 (“Part 195”), which are promulgated pursuant to the Pipeline Safety Act, 49 U.S.C. § 60101, et
seq (“PSA”). The refining exception is found in the PSA, 49 U.S.C. § 60101(a)(22)(B), and in Part 195,
49 C.F.R. § 195.1(b)(8). This memorandum is limited to the movement of crude oil into, within, and out
of the refining facility; i.e., it does not address the movement of refined petroleum products.
To place the discussion into context, BTP requested PHMSA’s interpretation of the physical locations
which BTP had identified as the beginning or the end, as the case may be, of the refining facility crude
oil in-plant piping system. This memorandum reviews the scope of the Pipeline Safety Act and the
intended scope of the exception for refining facilities – and storage and in-plant piping systems associated
with refining facilities – which necessarily brings into the discussion the promulgation of the defined term
“in-plant piping system” (i.e., the determination of the physical extent of an in-plant piping system), as
well as the meaning of the clause “associated with.
” Following that discussion is a section in which the
refining exception is applied to the BTP refining facility. Finally, at the request of Melanie Stevens, BTP
describes certain central issues which it believes attend the PHMSA interpretation response of
September 10, 2019.
1
Background
BTP owns and operates a crude oil refining facility located in Corpus Christi, Texas. The refining facility
is served by several crude oil pipelines, some of which are regulated under Part 195, but some of which
are not. Crude oil is a hazardous liquid as defined by 49 C.F.R. 195.2. A total of seven crude oil pipelines
serve the facility, and, given that certain of the pipelines are parallel and serve the same facilities, a total
of five modes of operation exist. Those modes are designated Mode A, Mode B, Mode C, Mode D, and
Mode E.2
1 PI-18-0017, Sep. 10, 2019.
2 A description of the modes may be found in BTP’s request for interpretation of July 27, 2018, at 2.
• Page 1

<<<PAGE 11>>>

Two of the pipeline modes, Mode B and Mode C, serve a marine vessel terminal known as Buckeye
Texas Hub (“BTH”).
The refining facility has a crude oil in-plant piping system on plant grounds, all of which system is
associated with the refining facility, and which system moves crude oil between plant facilities (including
storage tanks and the refining units) and between plant facilities and the inbound and outbound crude oil
pipelines. The crude oil in-plant piping system was designed and constructed pursuant to ASME B31.3
– Process Piping. Further, the in-plant piping system is operated and maintained pursuant to a safety
management system which conforms with the applicable regulations of OSHA and EPA.
BTP submitted an interpretation request on July 27, 2018, seeking PHMSA’s interpretation of BTP’s
conclusions regarding the points of demarcation, identified by BTP, between the pipelines and the
refining facility crude oil in-plant piping system. Subsequently, BTP responded to several agency
requests for additional information. PHMSA and BTP held a teleconference on April 29, 2019, to review
the refining facility layout and to respond to PHMSA inquires. PHMSA’s interpretation response was
issued on September 10, 2019. The parties met in Washington on October 21, 2019 to discuss certain
questions relating to the interpretation response. BTP responded to a follow-up information request on
January 29, 2020.
The Refining Exception
The Pipeline Safety Act
The stated purpose of the PSA “is to provide adequate protection against risks to life and property posed
by pipeline transportation and pipeline facilities by improving the regulatory and enforcement authority of
the Secretary of Transportation (“Secretary”).”3 To achieve this purpose, the PSA directs that the
Secretary “prescribe minimum safety standards for pipeline transportation and for pipeline facilities.”4
The PSA definition of “pipeline transportation,” as relevant, includes “transporting hazardous liquid,
” as
set out below:5
Transporting hazardous liquid –
(A) means–
(i) the movement of hazardous liquid by pipeline, or the storage of hazardous liquid
incidental to the movement of hazardous liquid by pipeline, in or affecting
interstate or foreign commerce”6
* * *
(B) but does not include moving hazardous liquid through—
* * *
(ii) onshore production, refining, or manufacturing facilities; or
(iii) storage or in-plant piping systems associated with onshore production, refining,
or manufacturing facilities.”7
3 49 U.S.C. § 60102(a)(1) (2017).
4 49 U.S.C. § 60102(a)(2) (2017).
5 49 U.S.C. § 60101(a)(19) (2017).
6 49 U.S.C. § 60101(a)(22)(A)(i) (2017).
7 49 U.S.C. § 60101(a)(22)(B)(ii)-(iii) (2017).
 Page 2

<<<PAGE 12>>>

Section 60101(a)(22)(B) reflects Congressional intent that neither (1) movement of hazardous liquid
through refining facilities, nor (2) movement of hazardous liquid through (a) storage or (b) in-plant piping
systems, same associated with refining facilities, falls within the scope of the PSA.
The Legislative History
The legislative history of the PSA illustrates Congressional intent regarding the scope of the refining
exception. The exception for refining facilities and associated storage and in-plant piping initially was
codified in the Hazardous Liquid Pipeline Safety Act of 1979 (“HLPSA”).8 During the development of S.
411, the bill that eventually became the HLPSA, the Senate Committee on Commerce, Science, and
Transportation (the “Committee”) narrowed the scope of the proposed legislation by amending previously
proposed, broad language in S. 411, covering “all aspects of any pipeline transportation in or affecting
interstate commerce,” to add the exception for onshore production, refining, or manufacturing facilities
and associated storage or in-plant piping systems.
9 The Committee explained that “[o]n the basis of
discussions with the Department of Transportation [(“DOT”)] and the affected industry, the Committee
found that such an exemption was appropriate because such lines present insufficient risk to life and
property to require regulation.”10
The hearing record of the Committee provides further evidence of Congress’s purpose for excluding
refining facilities as a whole. In written answers to the Committee’s questions, DOT made it clear that,
not only did the safety of refineries present different challenges than the safety of pipelines, but that OSHA
already covered the safety of refining facilities.
11 In a series of written questions and answers, the
Committee asked DOT,
“[c]ould the proposed ‘[HLPSA] of 1979’ (Title II of S. 411) be used to regulate
the safety of refineries?”12 DOT responded:
Title II of S. 411 was not intended to extend to the safety regulation of refineries.
Like the [Natural Gas Pipeline Safety Act], Title II covers the transportation of
hazardous liquid and the treatment of hazardous liquid in the course of
transportation.
The knowledge and expertise necessary to address safety problem[s] in refineries
is dissimilar to that necessary for addressing safety problems in pipeline
transportation. It should be noted however, the OSHA has extensive occupational
safety related requirements for refineries which go a long way to assuring the safe
operation of such refineries.13
The Part 195 Refining Exception
The version of Part 195 that was published following passage of the HLPSA mirrored the refining
exception of the HLPSA, excepting from Part 195 “[t]ransportation of a hazardous liquid through onshore
production, refining, or manufacturing facilities or storage or in-plant piping systems associated with such
facilities.”14
The current version of the refining exception reads virtually the same as the original, excepting from Part
195 “[t]ransportation of hazardous liquid or carbon dioxide through onshore production (including flow
8 Hazardous Liquid Pipeline Safety Act of 1979, Pub. L. No.96-129, § 203 (1979).
9 S. Rep. 96-182, at 18 (1979).
10 Id.
11 Hearing on S. 411 Before the Senate Committee on Commerce, Science, and Transportation, 96th
Cong. (1979).
12 Id. at 45, question 51.
13 Id.
14 Transportation of Liquids by Pipeline; Final Rule, 46 Fed. Reg. 38357, 38361 (July 27, 1981).
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lines), refining, or manufacturing facilities or storage or in-plant piping systems associated with such
facilities.”15
The key question in the present context is determining the physical extent of an in-plant piping system
which is associated with a refining facility and thereby excepted from Part 195 regulation. The BTP
interpretation request is focused upon the refining facility crude oil in-plant piping system. BTP believes
that no questions surround which crude oil storage tanks at BTP are breakout tanks and thereby subject
to Part 195.
In-Plant Piping Systems
The term “in-plant piping system” was defined in 1994 as “piping that is located on the grounds of a plant
and used to transfer hazardous liquid or carbon dioxide between plant facilities or between plant facilities
and a pipeline or other mode of transportation, not including any device and associated piping that are
necessary to control pressure in the pipeline under §195.406(b).”16 The purpose for defining “in-plant
piping system” was for a similar purpose as BTP’s interpretation request, to clarify “the physical distinction
between a regulated pipeline serving a plant and unregulated in-plant piping.”17 The term “in-plant piping
system” has not been altered since it initially was promulgated.18
Notably, the Pipeline and Hazardous Materials Safety Administration (“PHMSA”), combined with its
predecessor agencies, for decades has been quite consistent in applying the regulatory concepts for
determining the extent of a refining facility in-plant piping system.19 Prior to the promulgation of the
definition of the term “in-plant piping system,” PHMSA established the points of demarcation between a
regulated pipeline and an unregulated in-plant piping system in an interpretation provided to Conoco, Inc.
(“Conoco”).
The Conoco interpretation stated that,
[F]or transfers of hazardous liquid from a refinery to a regulated pipeline, in-plant piping
ends and the regulated pipeline begins
[A]t the inlet of each pressure control device on refinery grounds that is necessary for
the operator to control pressure in the pipeline outside the refinery grounds [and that]
A similar demarcation applies to the transfer of hazardous liquid from a regulated
pipeline to a refinery. The regulated pipeline ends and the in-plant piping begins at the
outlet of each pressure control device on refinery grounds that is necessary for the
operator to control pressure in the pipeline outside the refinery grounds [but that]
If the operator has adequate alternative means to control pressure in the pipeline
outside the refinery grounds, then we consider the regulated pipeline to end at the
boundary of the refinery grounds, which usually is marked by a fence.
20
The exact same methodology that was applied in the Conoco interpretation was established as the basis
for determining the extent of an in-plant piping system in the Notice of Proposed Rulemaking (“NPRM”)
by which the definition of “in-plant piping system” was promulgated. The NPRM provided that:
15 49 C.F.R. § 195.1(b)(8).
16 Regulatory Review: Hazardous Liquid and Carbon Dioxide Pipeline Safety Standards; Final Rule, 59
Fed. Reg. 33388, 33395 (June 28, 1994).
17 Id. at 33388.
18 49 C.F.R. § 195.2 (2018).
19 PHMSA was preceded, in turn, by the Research and Special Programs Administration and the
Materials Transportation Bureau.
20 Interpretation 195.406 5; Conoco, Inc., March 25, 1991.
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[T]he inlet of the pressure control device would demarcate in-plant piping if the pipeline
is moving product away from plant grounds
[T]he outlet of the pressure control device if the pipeline is supplying the plant [and,]
If there is no such pressure control device on plant grounds, in-plant [piping] would
extend to the boundary of plant grounds.”21
That methodology was confirmed by the Final Rule by which the term “in-plant piping system” was
promulgated.22
PHMSA continued to apply the exact same methodology, in the wake of the promulgation of the term “in-
plant piping system,” in a 1995 interpretation directed to Unifield Engineering (“Unifield”). The Unifield
interpretation stated the points of demarcation as follows:
The in-plant and terminal piping exemption under § 195.1(b)(6) [now 195.1(b)(8)] [is]
subject to the following … interpretations:
If there is no pressure control device on plant grounds that is required by § 195.406(b)
for safe operation of a jurisdictional pipeline serving the plant, in-plant piping extends to
the plant boundary (57 FR 56305 and 59 FR 33389).
If there is such a device on plant grounds, Part 195 applies to the device and to plant
piping that connects the device to the jurisdictional pipeline (57 FR 56305 and 59 FR
33389).23
A subtlety attends all three of the authorities which defined – and today define – the methodology for
determining the extent of an in-plant piping system by identifying the end points or the beginning points
of the in-plant piping system. The subtlety is that those authorities speak to the “pressure control device,”
that which is necessary to control pressure in a regulated pipeline under 49 C.F.R. § 195.406(b), having
an “inlet” or an “outlet.” Pressure control devices which have “inlets” and “outlets” typically are valves,
specifically pressure control valves, pressure relief valves and motor-operated valves, which universally
will have an inlet flange and an outlet flange; whether a given flange is the inlet flange or the outlet flange
depends merely upon the direction of flow.
Agency intent appears rather clear – if a regulated pipeline entering or exiting a refining facility in fact has
a pressure control device, a valve with inlet and outlet flanges, and the valve is necessary to control
pressure in the pipeline, then that device would mark the end or the beginning, as the case may be, of
the refining facility in-plant piping system. If no such valve were present, however, the beginning and the
end of a refining facility in-plant piping system would be at the facility boundary.
Associated With vs. Exclusive Use
A degree of confusion might appear to surround the distinction between the concept of “associated with”
and the concept of exclusive use. PHMSA has, however, recently issued relevant guidance in the context
of the refining exception.
In the initial rendition of the refining exception, Congress provided that, to be excepted from the PSA,
storage and in-plant piping systems need only be associated with a refining facility.
24 The initial Part 195
21 Regulatory Review: Hazardous Liquid and Carbon Dioxide Pipeline Safety Standards; NPRM, 57
Fed. Reg. 56304, 56305 (Nov. 27, 1992).
22 59 Fed. Reg. 33389 (“The NPRM explained that we would consider in-plant piping to extend to the
plant boundary in the absence of a necessary pressure control device on plant grounds.”).
23 Interpretation 195.1 75, at 1; Unifield Engineering, December 27, 1995.
24 49 U.S.C. 60101(a)(22)(B)(iii) (2017) (emphasis supplied).
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version of the refining exception provided likewise, as is the case today.25 If a term used in a regulation
is not defined by that regulation, the term is to be construed according to its plain and ordinary meaning.26
The plain and ordinary meaning of “associated” may be derived from dictionary definitions. Merriam-
Webster defines “associated” as “joined together often in a working relationship; related, connected, or
combined together.”27 MacMillan Dictionary defines “be associated with” as “to be connected with
something in some way.”28 As such, one may derive that the clause “associated with” lends itself to the
concept of a connection, a relationship, a combination. And, while PHMSA has not clearly explained to
the regulated community the meaning of “associated with,” PHMSA has explained what “associated with”
does not mean.
In a 2013 interpretation, PHMSA found that the distinction between the so-called “terminals exception”
and the refining exception needed explanation. For context, the terminals exception excepts from
regulation under Part 195 “[t]ransportation of hazardous liquid … [t]hrough facilities located on the
grounds of a materials transportation terminal if the facilities are used exclusively to transfer hazardous
liquid or carbon dioxide between non-pipeline modes of transportation or between a non-pipeline mode
and a pipeline.”29
In a statutory interpretation issued by the PHMSA Chief Counsel to ONEOK, the PHMSA Chief Counsel,
in distinguishing the terminals exception from the refining exception, confirmed that “the Production,
Refining or Manufacturing Facility Exemption does not have the exclusivity requirement of the Terminals
Exemption and that the former requires only that storage and in-plant piping be ‘associated with’ a
production, refining, or manufacturing facility.”30 As the Chief Counsel clearly stated, “associated with”
does not mean used “exclusively,” to the conclusion that storage and in-plant piping systems associated
with a refining facility need not be used exclusively for refining.
The Low-Stress Pipelines
By letter dated January 29, 2020, BTP responded to several PHMSA inquiries. Among the informatio
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