# U.S. DOT/PHMSA - Final Environmental Assessment of the Longhorn Pipeline Reversal - Volume 1 of 2: Chapters 1-6

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- **citation:** 09000064811add8f
- **title:** U.S. DOT/PHMSA - Final Environmental Assessment of the Longhorn Pipeline Reversal - Volume 1 of 2: Chapters 1-6
- **source type:** rulemaking
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** current
- **official:** true
- **published on:** Not available
- **effective on:** Not available
- **summary:** FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL VOLUME 1: CHAPTERS 1 - 6 PHMSA-2012-0175 December 2012 FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL 5.3.3.5 Process Hazard Analysis ....................................................... 5-37 5.3.3.6 Preventive and Mitigative Measures Analysis ........................ 5-38 5.3.4 CONTROL SYSTEMS (SCADA)...
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<<<PAGE 1>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE
LONGHORN PIPELINE REVERSAL
VOLUME 1: CHAPTERS 1 - 6
PHMSA-2012-0175
December 2012

<<<PAGE 2>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
CONTENTS
1.0 INTRODUCTION .................................................................................................. 1-1
1.1 THE ENVIRONMENTAL ASSESSMENT PROCESS.......................................................... 1-1
1.2 PROJECT DESCRIPTION ............................................................................................ 1-1
1.3 ROLE OF FEDERAL AGENCIES ................................................................................... 1-2
1.4 ORGANIZATION OF THE FEA ..................................................................................... 1-3
2.0 PURPOSE AND NEED FOR THE PROPOSED PROJECT ................................ 2-1
2.1 PURPOSE ................................................................................................................. 2-1
2.2 NEED ....................................................................................................................... 2-1
3.0 DESCRIPTION OF PROPOSED PROJECT, CONNECTED ACTIONS,
AND ALTERNATIVES ......................................................................................... 3-1
3.1 DESCRIPTION OF THE PROPOSED PROJECT ............................................................... 3-1
3.1.1 PROJECT OVERVIEW ..................................................................................... 3-1
3.1.2 PROJECT DETAIL .......................................................................................... 3-2
3.2 CONNECTED ACTIONS .............................................................................................. 3-5
3.3 3.2.1 ORION EXPANSION ........................................................................................ 3-5
3.2.2 3.2.3 3.2.4 3.2.5 ODESSA TO CRANE ....................................................................................... 3-6
EL PASO GATEWAY ....................................................................................... 3-6
CRANE TO EL PASO ...................................................................................... 3-6
9TH STREET JUNCTION TO SPEED JUNCTION ................................................... 3-6
3.2.6 EAST HOUSTON TO HOLLAND AVENUE ........................................................... 3-6
OPERATION AND MAINTENANCE ................................................................................ 3-6
3.4 3.3.1 PROPOSED PROJECT .................................................................................... 3-6
3.3.2 CONNECTED ACTIONS ................................................................................... 3-8
ELIMINATION OF ALTERNATIVES FROM DETAILED CONSIDERATION ............................ 3-8
3.5 NO-ACTION ALTERNATIVE ........................................................................................ 3-9
4.0 AFFECTED ENVIRONMENT ............................................................................... 4-1
4.1 HUMAN RESOURCES AND LAND USES ....................................................................... 4-1
4.1.1 REGIONAL SETTING ...................................................................................... 4-1
4.1.1.1 4.1.1.2 4.1.1.3 Potentially Affected Communities ............................................ 4-2
Regional Land Uses ................................................................. 4-3
Regional Population Density .................................................... 4-4
4.1.1.3.1 Housing .............................................................. 4-4
4.1.1.3.2 Population .......................................................... 4-5
4.1.1.4 Transportation Networks .......................................................... 4-5
4.1.1.5 Parks and Natural Areas .......................................................... 4-5
4.1.2 OTHER RECEPTORS IN THE HOUSTON AND AUSTIN AREAS ............................. 4-6
4.1.2.1 Houston Area ........................................................................... 4-6
4.1.2.1.1 Special Use Areas ............................................. 4-6
4.1.2.2 Austin Area .............................................................................. 4-6
4.1.2.2.1 Special Use Areas ............................................. 4-7
I

<<<PAGE 3>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
4.2 PHYSICAL RESOURCES ............................................................................................. 4-7
4.2.1 GROUNDWATER RESOURCES ........................................................................ 4-7
4.2.1.1 Aquifers Traversed by the Zone of Potential Impact and
General Nature ........................................................................ 4-7
4.2.1.2 Relative Vulnerability of Aquifers within the Zone of
Potential Impact ....................................................................... 4-8
4.2.1.2.1 Relative Aquifer Vulnerability Evaluation
Methodologies .................................................... 4-8
4.2.1.2.2 Relative Aquifer Vulnerability Evaluation ......... 4-11
4.2.1.3 Potentially Vulnerable Public Water Supply (PWS) Water
Wells ...................................................................................... 4-22
4.2.1.4 Identification of Sensitive Groundwater Resource Areas ....... 4-24
4.2.2 SURFACE WATER ........................................................................................ 4-26
4.2.2.1 Description of Surface Water Resources ............................... 4-26
4.2.2.1.1 Description of Significant Stream
Crossings Along Route .................................... 4-27
4.2.2.1.2 Water Quality Downstream of Pipeline
Crossings ......................................................... 4-29
4.2.2.1.3 Identification of Downstream Water Users ....... 4-30
4.2.2.2 Surface Water Resources, Including Vulnerable Areas ......... 4-34
4.2.2.2.1 Data Sources ................................................... 4-34
4.2.2.2.2 Identification of Surface Water Vulnerability
to Spills ............................................................ 4-35
4.2.2.2.2.1 Spill Mobility ..................................................... 4-35
4.2.2.2.2.2 Ability to Contain and Remediate a Spill .......... 4-37
4.2.2.2.2.3 Relative Importance of Potentially
Impacted Surface Waters ................................ 4-37
4.2.2.2.3 Summary Ranking of Stream
Vulnerabilities ................................................... 4-38
4.2.2.3 Wetlands ................................................................................ 4-38
4.2.3 GEOLOGIC HAZARDS ................................................................................... 4-39
4.2.3.1 Earthquake/Seismic Hazards ................................................. 4-40
4.2.3.2 Landslide/Mass Movement Hazards ...................................... 4-40
4.2.3.3 Faulting/Subsidence Hazards ................................................ 4-40
4.2.3.4 Soil Stress Hazards ............................................................... 4-41
4.2.3.5 Scour at Stream Crossings .................................................... 4-41
4.2.4 CLIMATE AND AIR QUALITY .......................................................................... 4-41
4.2.4.1 Climate ................................................................................... 4-41
4.2.4.2 Air Quality .............................................................................. 4-42
4.3 ECOLOGICAL RESOURCES ...................................................................................... 4-44
4.3.1 TERRESTRIAL RESOURCES .......................................................................... 4-44
4.3.1.1 Terrestrial Fauna and Flora ................................................... 4-45
4.3.2 AQUATIC RESOURCES ................................................................................. 4-48
4.3.2.1 Aquatic Fauna and Flora ........................................................ 4-51
4.3.2.1.1 San Jacinto River Basin ................................... 4-52
II

<<<PAGE 4>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
4.3.2.1.2 4.3.2.1.3 Brazos River Basin .......................................... 4-53
Colorado River Basin ....................................... 4-53
4.3.3 THREATENED AND ENDANGERED SPECIES ................................................... 4-54
4.3.3.1 4.3.3.2 Protected Terrestrial Species ................................................. 4-55
Federally Protected Species .................................................. 4-56
4.3.3.2.1 State Protected Species .................................. 4-57
4.4 CULTURAL RESOURCES ......................................................................................... 4-59
4.4.1 PIPELINES................................................................................................ 4-59
4.4.1.1 Proposed Project (East Houston to Crane) ............................ 4-59
4.4.2 PUMP STATIONS ..................................................................................... 4-64
4.4.2.1 Buckhorn Station .................................................................... 4-64
4.4.2.2 Industry Station ...................................................................... 4-64
4.4.2.3 Warda Station ........................................................................ 4-64
4.4.2.4 Bastrop Station ...................................................................... 4-65
4.4.2.5 Eckert Station ......................................................................... 4-65
4.4.2.6 James River Station ............................................................... 4-65
4.4.2.7 Cartman Station ..................................................................... 4-66
4.4.2.8 Barnhart Station ..................................................................... 4-66
4.4.2.9 Texon Station ......................................................................... 4-66
4.4.2.10 East Houston Terminal .......................................................... 4-66
4.5 REFERENCES ......................................................................................................... 4-67
5.0 PIPELINE INTEGRITY ANALYSIS ...................................................................... 5-1
5.1 INTRODUCTION ......................................................................................................... 5-1
5.1.1 APPLICABLE REGULATIONS ........................................................................... 5-2
5.1.1.1 5.1.1.2 5.1.1.3 Pipeline Safety Regulations ..................................................... 5-3
Longhorn Mitigation Plan (LMP) .............................................. 5-3
National Oil and Hazardous Substance Pollution
Contingency Plan ..................................................................... 5-3
5.1.1.4 Spill Prevention, Control, and Countermeasures Plan
(SPCC) ..................................................................................... 5-4
5.1.1.5 Hazardous Waste Operations and Emergency Response
(HAZWOPER) .......................................................................... 5-4
5.1.1.6 Transportation Security Administration (TSA) Pipeline
Security .................................................................................... 5-4
5.1.2 INFORMATION ANALYZED ............................................................................... 5-4
5.1.2.1 Key Documents ........................................................................ 5-5
5.1.2.2 Databases ................................................................................ 5-6
5.2 CONSTRUCTION/EXISTING SYSTEM ........................................................................... 5-6
5.2.1 GENERAL ATTRIBUTES .................................................................................. 5-6
5.2.2 5.2.3 5.2.4 5.2.5 EFFECTS OF AGE .......................................................................................... 5-7
MANUFACTURING AND CONSTRUCTION METHODS .......................................... 5-8
COUNTERING AGE EFFECTS .......................................................................... 5-9
MAINTENANCE REPAIRS AND REHABILITATION ............................................. 5-10
5.2.6 FACILITIES .................................................................................................. 5-11
III

<<<PAGE 5>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
5.2.6.1 Tanks ..................................................................................... 5-11
5.2.6.1.1 External or In-Service Inspections ................... 5-11
5.2.6.1.2 Internal or Out-of-Service Inspection ............... 5-11
5.2.6.2 Pump Stations ........................................................................ 5-11
5.2.6.3 Mainline Block Valves ............................................................ 5-12
5.3 NORMAL OPERATIONS ............................................................................................ 5-13
5.3.1 THREATS .................................................................................................... 5-14
5.3.1.1 Commodity Characteristics .................................................... 5-14
5.3.1.2 Internal Corrosion .................................................................. 5-14
5.3.1.3 Hydrogen Blistering ................................................................ 5-15
5.3.1.4 Surge and Hydraulic Profile ................................................... 5-16
5.3.1.5 Cracking/Fatigue Monitoring .................................................. 5-18
5.3.1.6 Stress Corrosion Cracking (SCC) .......................................... 5-18
5.3.1.7 Incorrect Operations .............................................................. 5-19
5.3.1.8 Security .................................................................................. 5-19
5.3.1.9 Atmospheric Corrosion .......................................................... 5-19
5.3.1.10 External Corrosion ................................................................. 5-20
5.3.1.10.1 Pipe Coating. ................................................... 5-21
5.3.1.10.2 Cathodic Protection .......................................... 5-22
5.3.1.10.3 IR Drop (CP Voltage Measurement
Criteria) ............................................................ 5-23
5.3.1.10.4 Casings ............................................................ 5-24
5.3.1.10.5 Microbiologically Influenced Corrosion
(MIC) ................................................................ 5-25
5.3.1.10.6 AC Induced Corrosion. ..................................... 5-25
5.3.1.10.7 Stray Currents .................................................. 5-26
5.3.1.10.8 Selective Seam Corrosion ............................... 5-26
5.3.1.11 Third Party Damage ............................................................... 5-27
5.3.1.11.1 One Call ........................................................... 5-27
5.3.1.11.2 Public Education .............................................. 5-27
5.3.1.11.3 Excavator Education ........................................ 5-28
5.3.1.11.4 Depth of Cover and Exposed Pipe ................... 5-29
5.3.1.11.5 Pipeline Markers .............................................. 5-30
5.3.1.11.6 Pipeline Surveillance ........................................ 5-30
5.3.1.11.7 Encroachments and ROW Maintenance .......... 5-31
5.3.1.12 External Forces ...................................................................... 5-31
5.3.1.12.1 Flooding ........................................................... 5-32
5.3.1.12.2 Geohazards ..................................................... 5-32
5.3.1.12.3 Crossings ......................................................... 5-32
5.3.2 5.3.3 STAFFING AND TRAINING ............................................................................. 5-33
RISK ASSESSMENT PROCESSES .................................................................. 5-33
5.3.3.1 Operational Reliability Assessment (ORA) ............................ 5-34
5.3.3.2 Data Management ................................................................. 5-35
5.3.3.3 Pipeline Risk Assessment ...................................................... 5-36
5.3.3.4 Facility Risk Assessment ....................................................... 5-37
IV

<<<PAGE 6>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
5.3.3.5 Process Hazard Analysis ....................................................... 5-37
5.3.3.6 Preventive and Mitigative Measures Analysis ........................ 5-38
5.3.4 CONTROL SYSTEMS (SCADA) .................................................................... 5-38
5.3.4.1 Leak Detection ....................................................................... 5-39
5.3.4.2 Control Room Procedures ..................................................... 5-41
5.3.5 PIPELINE INSPECTION AND TESTING ............................................................ 5-41
5.3.5.1 Pressure Testing .................................................................... 5-42
5.3.5.2 In-Line Inspection (ILI) ........................................................... 5-43
5.3.5.2.1 ILI Findings ...................................................... 5-44
5.3.5.2.2 Follow-up Excavations ..................................... 5-46
5.3.5.3 Visual and NDE Inspections .................................................. 5-47
5.4 ACCIDENTAL RELEASES ......................................................................................... 5-47
5.4.1 LEAK ANALYSIS ........................................................................................... 5-47
5.4.1.1 Leak Causes .......................................................................... 5-47
5.4.1.2 Comparisons with Other Pipeline Leak Data ......................... 5-48
5.4.2 SPILL AND EMERGENCY RESPONSE PLAN .................................................... 5-48
5.4.2.1 Compliance with Regulations ................................................. 5-48
5.4.2.2 Sensitive Areas Response ..................................................... 5-50
5.4.2.3 Recent Emergency Response Experience ............................ 5-52
5.4.2.4 Trench Integrity Assessment – Edwards Aquifer
Recharge Zone ...................................................................... 5-52
5.4.3 CONSEQUENCE POTENTIAL (COF) ............................................................... 5-53
5.5 CONCLUSIONS ........................................................................................................ 5-54
5.6 REFERENCES ......................................................................................................... 5-54
6.0 PIPELINE RISK ASSESSMENT .......................................................................... 6-1
6.1 INTRODUCTION ......................................................................................................... 6-1
6.2 THREATS .................................................................................................................. 6-1
6.2.1.1 Internal Corrosion .................................................................... 6-2
6.2.1.2 Hydrogen Blistering .................................................................. 6-5
6.2.1.3 Surge and Hydraulic Profile ..................................................... 6-6
6.2.1.4 Cracking/ Fatigue Monitoring ................................................... 6-7
6.2.1.5 Stress Corrosion Cracking (SCC) ............................................ 6-8
6.2.1.6 Incorrect Operations ................................................................ 6-8
6.2.1.7 Security .................................................................................... 6-9
6.2.1.8 Atmospheric Corrosion .......................................................... 6-10
6.2.1.9 External Corrosion ................................................................. 6-10
6.2.1.9.1 Pipe Coatings ................................................... 6-11
6.2.1.9.2 Cathodic Protection and CP Verifications ........ 6-11
6.2.1.9.3 IR Drop (CP Voltage Measurement
Criteria) ............................................................ 6-12
6.2.1.9.4 Casings ............................................................ 6-13
6.2.1.9.5 Microbiological Influenced Corrosion (MIC) ..... 6-13
6.2.1.9.6 AC Induced Corrosion ...................................... 6-14
6.2.1.9.7 Stray Currents .................................................. 6-14
V

<<<PAGE 7>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
6.2.1.9.8 Selective Seam Corrosion (SSC) ..................... 6-15
6.2.1.10 Third Party Damage ............................................................... 6-15
6.2.1.10.1 One Call ........................................................... 6-16
6.2.1.10.2 Public Education .............................................. 6-16
6.2.1.10.3 Excavator Education ........................................ 6-17
6.2.1.10.4 Depth of Cover and Exposed Pipe ................... 6-18
6.2.1.10.5 Pipeline Markers .............................................. 6-18
6.2.1.10.6 Pipeline Surveillance ........................................ 6-19
6.2.1.10.7 Encroachments and ROW Maintenance .......... 6-19
6.2.1.11 External Forces ...................................................................... 6-20
6.2.1.11.1 Flooding ........................................................... 6-20
6.2.1.11.2 Geohazards ..................................................... 6-21
6.2.1.11.3 Crossings ......................................................... 6-21
6.2.2 6.2.3 STAFFING AND TRAINING ............................................................................. 6-21
RISK ASSESSMENT PROCESSES .................................................................. 6-21
6.2.3.1 ORA ....................................................................................... 6-21
6.2.3.2 Data Management ................................................................. 6-22
6.2.3.3 Pipeline Risk Assessment ...................................................... 6-22
6.2.3.4 Facility Risk Assessment ....................................................... 6-22
6.2.3.5 PHA/LOPA ............................................................................. 6-23
6.2.4 CONTROL SYSTEMS (SCADA) .................................................................... 6-23
6.2.4.1 Leak Detection ....................................................................... 6-23
6.2.4.2 Control Room Procedures ..................................................... 6-24
6.2.5 PIPELINE INSPECTION AND TESTING ............................................................ 6-24
6.2.5.1 Pressure Testing .................................................................... 6-24
6.2.5.2 In-Line Inspections (ILI) ......................................................... 6-25
6.2.6 SPILL AND EMERGENCY RESPONSE PLANS .................................................. 6-25
6.2.7 WORST CASE SPILL VOLUME ...................................................................... 6-25
6.3 CONSEQUENCE POTENTIAL (COF) .......................................................................... 6-26
6.4 CONCLUSIONS ........................................................................................................ 6-27
6.5 REFERENCES ......................................................................................................... 6-27
VI

<<<PAGE 8>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
TABLES
Table 4.1.1-1 Apartment Facilities within the Zone of Potential Impact of Proposed
Project
Table 4.1.1-2 Population within the Zone of Potential Impact of Proposed Project by MP
Segment
Table 4.1.2-1 Vulnerable Receptors within the Zone of Potential Impact of the Proposed
Project in the Houston Area
Table 4.1.2-2 Vulnerable Receptors within the Zone of Potential Impact of the Proposed
Project in the Austin Area
Table 4.2.1-1 Table 4.2.1-2 Aquifers Within the Zone of Potential Impact of the Proposed Project
TCEQ Aquifer Average DRASTIC Index and Vulnerability Ranking of
Aquifers within the Zone of Potential Impact of the Proposed Project
Table 4.2.1-3 Pettyjohn et. al. Aquifer Classification and Vulnerability of Aquifers Within
the Zone of Potential Impact of the Proposed Project
Table 4.2.1-4 Table 4.2.1-5 Table 4.2.2-1 Groundwater Resource Area Sensitivity Ranking
Public Water Supply Wells Within the Zone of Potential Impact
Summary of Chemical Analyses on Surface Water Samples from
STORET Stations Within the Zone of Potential Impact of the Proposed
Project
Table 4.2.2-2 Summary of 2008 Texas 303(d) Stream Segments Within the Zone of
Potential Impact of the Proposed Project
Table 4.2.2-3 Distances from Stream Crossings to Downstream Water Rights Within the
Zone of Potential Impact of the Proposed Project
Table 4.2.2-4 Table 4.2.2-5 Table 4.2.2-6 Ranking of Stream Crossings in Terms of Spill Transport Potential
Ranking of Stream Crossings in Terms of Spill Control Potential
Ranking of Stream Crossings in Terms of Downstream Resource
Importance as a Water Supply
Table 4.2.2-7 Table 4.2.2-8 Summary of Vulnerability Rankings, Surface Water Crossings
Wetlands Inventory for Proposed Project from East Houston/9th Street
Junction to Crane
Table 4.3.1-1 Threatened and Endangered Species of Possible Occurrence Within the
Zone of Potential Impact of the Proposed Project1
Table 5.1.1-1 Compliance Audit Findings
Table 5.2.1-1a Pipe Characteristics
Table 5.2.1-1b Pipe Characteristics Detail by Manufacturer
Table 5.2.1-1c Pipe Characteristics Detail by Coating Type
Table 5.2.1-2 Overview of Pipeline Construction Specifications
Table 5.2.6-1 Valve Locations and Types for the Longhorn Pipeline
Table 5.2.6-2 Locations of Check Valves Installed per LCRA Settlement and Valve
Studies
Table 5.2.6-3 Estimated Maximum Release Volumes
Table 5.3.1-1 ILI Tool Runs
Table 5.3.1-2 ILI Features Summary
Table 5.3.1-3 Pressure-Cycle-Induced Fatigue Cracking Analysis from the 2010 ORA
for the Current Westward Product Flow Direction
VII

<<<PAGE 9>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
Table 5.3.1-4 Table 5.3.4-1 Table 5.3.4-1a Table 5.3.5-1 Table 5.3.5-2 Table 5.3.5-3 Table 5.3.5-4 Table 5.4.1-1 Table 5.4.1-2 Table 5.4.1-3 Table 5.4.1-4 Table 5.4.1-5 Table 5.4.1-6 Test Point Exceptions for 2011
Alarm and Shutdown Devices
Leak Detection System Alarm and Response Table
Basic Inspection and Test Methods
Summary of Hydrostatic Tests
Summary of Hydrostatic Tests (2005 to 2011)
Summary of ILI Repair Criteria
Pipeline and Facility Spill Data Since 2002
Summary of Cause of Release for Facilities
Summary of Cause of Release for Pipeline (Not Facilities)
Texas Reportable Incidents and Frequencies
US Reportable Incidents and Frequencies
Longhorn Reportable Incident Frequencies
VIII

<<<PAGE 10>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
FIGURES
Figure 3.1-1 Project Location of Longhorn Pipeline
Figure 3.2-1a Project Location of Connected Actions
Figure 3.2-1b Project Location of Connected Actions
Figure 4.1.2-1a Houston Area Land Use and Housing Density
Figure 4.1.2-1b Houston Area Land Use and Housing Density
Figure 4.1.2-1c Houston Area Land Use and Housing Density
Figure 4.1.2-1d Houston Area Land Use and Housing Density
Figure 4.1.2-1e Houston Area Land Use and Housing Density
Figure 4.1.2-1f Houston Area Land Use and Housing Density
Figure 4.1.2-1g Houston Area Land Use and Housing Density
Figure 4.1.2-1h Houston Area Land Use and Housing Density
Figure 4.1.2-1i Houston Area Land Use and Housing Density
Figure 4.1.2-2a Austin Area Land Use and Housing Density
Figure 4.1.2-2b Austin Area Land Use and Housing Density
Figure 4.1.2-2c Austin Area Land Use and Housing Density
Figure 4.1.2-2d Austin Area Land Use and Housing Density
Figure 4.1.2-2e Austin Area Land Use and Housing Density
Figure 4.1.2-2f Austin Area Land Use and Housing Density
Figure 4.1.2-2g Austin Area Land Use and Housing Density
Figure 4.2.1-1 Major Aquifers
Figure 4.2.1-2 Minor Aquifers
Figure 4.2.1-3a Public Water Supply Wells within Zone of Impact
Figure 4.2.1-3b Public Water Supply Wells within Zone of Impact
Figure 4.2.1-3c Public Water Supply Wells within Zone of Impact
Figure 4.2.1-3d Public Water Supply Wells within Zone of Impact
Figure 4.2.2-1 Hydrography with Surface Water Rights per TCEQ Database
Figure 4.2.2-2 Hydrography with STORET Stations
Figure 4.2.2-3 Houston Area TMDLs
Figure 4.2.2-4 Satsuma Area TMDLs
Figure 4.2.2-5 Austin Area TMDLs
Figure 4.2.2-6 Pedernales Falls State Park API
Figure 4.2.2-7 Pipeline Crossings within Pedernales State Park API
Figure 4.2.2-8 Surface Water Vulnerability Methodology Flow Chart
Figure 4.3.1-1 ECO Regions
IX

<<<PAGE 11>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
APPENDICES
Appendix 3 SIP Overview
Appendix 4A Highway and Railroad Crossings
Appendix 4B Biological Assessment
Appendix 4C Programmatic Agreement
Appendix 4D SHPO Concurrence Letter
Appendix 5A Referenced Procedures of the 2012 Magellan SIP
Appendix 5B Valve Schematic
Appendix 5C Trench Integrity and Construction Methodology of the Magellan Longhorn
Pipeline from Mile Post 169.88 to 188.8
Appendix 5D Trench Integrity Inspection Report of the Magellan Longhorn Pipeline
from Mile Post 169.88 to 173.38
Appendix 6A Risk Assessment Methodology
Appendix 6B Crude Oil Specifications
Appendix 6C EnhanceCo. Report
Appendix 6D Drag Reducing Agent Material Safety Data Sheet
Appendix 6E Referenced Procedures of the 2012 Magellan SIP
Appendix 6F Surge Analysis Summary
Appendix 6G Risk Implication Matrix
Appendix 6H Spartan Engineering Report
X

<<<PAGE 12>>>

FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
ACRONYMS
µm Micrometers
AAQS Ambient Air Quality Standards
ACHP Advisory Council on Historic Preservation
AHPA archeological high probability area
APE area of potential effect
API Area of Primary Influence
BA Biological Assessment
BEG Bureau of Economic Geology
BFZ Balcones Fault Zone
BG Block Group
bgl below ground level
BLM Bureau of Land Management
BMP best management practices
BO Biological Opinion
bpd barrels per day
BSEACD Barton Springs/Edwards Aquifer Conservation District
CDC Center for Disease Control
CDP census designated place
CEQ Council on Environmental Quality
CFR Code of Federal Regulations
CO carbon monoxide
CO2 carbon dioxide
COA City of Austin
CoF Consequence of Potential
CP Cathodic Protection
CPM Computational Pipeline Monitoring
CT census tract
DEM Digital Elevation Model
DOC depth of cover
DOI Department of Interior
DOT US Department of Transportation
DRASTIC EPA Methodology Standardized System used for evaluating
groundwater
EA Environmental Assessment
EFRD emergency flow reduction devices
EGP Electronic geometry pig
EIS Environmental Impact Statement
EJ Environmental Justice
EO Executive Order
EPA US Environmental Protection Agency
ESA Endangered Species Act
ESL Effects Screening Level
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FBE fusion bonded epoxy
FEA Final Environmental Assessment
FM Farm-to-Market
FR Federal Register
FRP Facility Response Plan
ft2/d feet squared per day
USFWS U.S. Fish and Wildlife Service
GAM Groundwater Availability Modeling
GHG greenhouse gas
GIS Geographic Information System
GLO General Land Office
gpm gallons per minute
GW groundwater
H2S hydrogen sulfide
HAP hazardous air pollutant
HAZWOPER Hazardous Waste Operations and Emergency Response
HC Hill Country
HCA High Consequence Area
HCFCD Harris County Flood Control District
HHS Department of Health and Human Services
HIC hydrogen induced cracking
IH Interstate Highway
ILI in-line inspection
IMP Integrated Management Plan
IP implementation plan
LAER lowest achievable emission rate
LCRA Lower Colorado River Authority
LDAR leak detection and repair
LMC Longhorn Mitigation Commitment
LMP Longhorn Mitigation Plan
LOPA layer of protection analysis
LST Localized Significance Thresholds
MASP maximum allowable surge pressure
MCL maximum contaminant level
mg/l milligrams per liter
MIC microbiological influenced corrosion
MOCR Management of Change Request
MP milepost
MS4 municipal separate storm sewer systems (MS4s)
MSL mean sea level
MTBE Methyl Tertiary Butyl Ether
MUD Municipality Utility District
NAAQS National Ambient Air Quality Standards
NACE National Association of Corrosion Engineers
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NAIP National Agricultural Inventory Program
NDE non-destructive examination
NEIC National Enforcement Investigations Center
NEPA National Environmental Policy Act
NFPA National Fire Protection Agency
NHD National Hydrography Dataset
NHPA National Historic Preservation Act
NLCD National Land Cover Database
NNSR nonattainment new source review
NO2 nitrogen dioxide
NOx oxides of nitrogen
NPDES National Pollutant Discharge Elimination System
NPMS National Pipeline Mapping System
NPS National Park Service
NRCS Natural Resources Conservation Service
NRHP National Register of Historic Places
NWI National Wetland Inventory
O3 ozone
OPS Office of Pipeline Safety
ORA Operational Reliability Assessment
OSHA Occupational Health and Safety Administration
PA Programmatic Agreement
Pb lead
PGA peak ground acceleration
PHA Process Hazard Analysis
PHMSA Pipeline and Hazardous Materials Safety Administration
PLDS pipeline leak detection system
POE probability of exceedance
PoF probability of failure
PM particulate matter
PM10 particulate matter with a diameter of 10 micrometers (um) or less
PM2.5 particulate matter with a diameter of 2.5 micrometers (um) or less
ppb parts per billion
PWS Public Water System
QRA quantitative risk assessment
REMM Riparian Emergency Management Model
ROW right-of-way
RRC Texas Railroad Commission
RSPA Research and Special Programs Administration
SCADA Supervisory Control and Data Acquisition Systems
SCAQMD South Coast Air Quality Management District
SCC stress corrosion cracking
SDWA Safe Drinking Water Act
SHPO State Historic Preservation Officer
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FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
SIP System Integrity Plan
SO2 sulfur dioxide
SO4 Sulfates
SPCC spill prevention, control, and countermeasure
SSESR Site Specific Environmental Study Report
STORET EPA database
SWSA Source Water Susceptibility Assessment
T&E threatened and endangered
TAS Turpin & Sons, Inc.
TCEQ Texas Commission on Environmental Quality
TDS total dissolved solids
TEA Texas Education Agency
THC Texas Historical Commission
THPO Tribal Historic Preservation Officer
TMDL Total Maximum Daily Load
TNRIS Texas Natural Resources Information System
TPDES Texas Pollutant Discharge Elimination System
TPWD Texas Parks and Wildlife Department
TWDB Texas Water Development Board
TxDOT Texas Department of Transportation
TXNDD Texas Natural Diversity Database
USACE United States Army Corp of Engineers
USC United States Code
USGS United States Geologic Survey
UT University of Texas
UTPB University of Texas Permian Basin
VOC volatile organic compounds
WCID Water Control and Improvement District
WPP watershed protection plans
WSD water supply district
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FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
1.0 INTRODUCTION
1.1 THE ENVIRONMENTAL ASSESSMENT PROCESS
The Pipeline and Hazardous Safety Administration (PHMSA) has prepared this final
environmental assessment (FEA) in accordance with the National Environmental Policy Act
(NEPA) (42 USC §§ 4321–4347) and the Council on Environmental Quality’s (CEQ) NEPA
Implementing Regulations (40 CFR Parts 1500–1508). NEPA provides a framework to evaluate
a proposed project or “Federal action” and the potential of that action to have significant effects
the human environment. The NEPA process helps the decision maker and the public
understand and evaluate the potential environmental impacts of a proposed action prior to an
agency’s final decision on the proposal. Another goal of NEPA is to facilitate public involvement.
Therefore, PHMSA prepared a draft FEA and sought comments from interested members of the
public. This FEA reflects changes in responses to these comments. Additionally, a list of the
comment’s and PHMSA’s responses are posted in the docket at regulations.gov, docket
“PHMSA-2012-0175.”
1.2 PROJECT DESCRIPTION
The existing Longhorn Pipeline runs from El Paso, Texas to Houston, Texas and is owned and
operated by Magellan Pipeline Company, L.P (Magellan). The Longhorn Pipeline currently
transports refined petroleum products east to west, from Houston to El Paso. The proposed
project would convert a segment of the Longhorn Pipeline from Crane, Texas to East Houston,
Texas to crude oil service and reverse the flow, so that crude oil would flow west to east, from
Crane to Houston. Longhorn would continue to transport refined products east to west, from
Crane to El Paso, by connecting to the existing Orion West Pipeline that is located to the north
of the Longhorn Pipeline and runs from Frost, Texas to El Paso, Texas. In the proposed
project, refined products would flow from the Orion West Pipeline to the Longhorn Pipeline via
an existing pipeline segment from Odessa, Texas to Crane, Texas. The refined products would
then enter the Longhorn Pipeline at Crane and flow west to El Paso.
The Longhorn Pipeline System’s current operations are subject to the Longhorn Mitigation Plan
(LMP). A summary of the Longhorn Mitigation Commitments is provided in Appendix 9A of this
document. The LMP was developed following litigation regarding a reversal that took place in
2005. At that time, the Longhorn Pipeline transported crude oil west to east, and the proposed
action was to reverse the flow to transport refined petroleum. As part of the LMP, the Research
and Special Programs Administration (RSPA)1 and the U.S. Environmental Protection Agency
(EPA), Region 6 agreed to conduct an “Enhanced EA”, (1999 EA) for that project. RSPA and
EPA Region 6 issued a joint finding of no significant impact (FONSI) on November 3, 2000. The
1 At the time of the litigation, PHMSA was the Research and Special Programs Administration.
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FINAL ENVIRONMENTAL ASSESSMENT OF THE LONGHORN PIPELINE REVERSAL
1999 EA and the FONSI documents are available of the EPA Region 6 website at
http://www.epa.gov/region6/6en/xp/longhorn.htm.
Although PHMSA does not normally serve as a lead agency for pipeline construction projects
because it has no authority over pipeline siting, the LMP includes a provision for NEPA
adherence for some future construction activities. Therefore, PHMSA has prepared this FEA for
the proposed changes to the pipeline. Although this EA is independent of the 1999 EA, PHMSA
incorporates applicable sections within the 1999 EA by reference to avoid repetitive discussions
and focus on pertinent issues for discussion (40 CFR 1502.21).
Like the 1999 EA, an environmental contractor helped prepare this FEA by assisting with the
technical analyses and preparing drafts of the FEA. PHMSA approved the hiring of Zephyr
Environmental Corporation (hereinafter, Contractor), which is based in Austin, Texas, to prepare
drafts of this FEA. Magellan funded the technical analyses performed by the Contractor. This
arrangement puts the cost burden on the project proponent while ensuring that the study
direction and decision-making is solely in the control of the Federal Government.
1.3 ROLE OF FEDERAL AGENCIES
PHMSA is responsible for regulating the transportation of hazardous liquids via pipeline
pursuant to the Pipeline Safety Laws, 49 USC § 60101 et seq. PHMSA has promulgated and
enforces the Pipeline S
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