# U.S. DOT/PHMSA - Final Rule - Regulatory Impact Analysis

- **operation:** document
- **citation:** 0900006481a1780f
- **title:** U.S. DOT/PHMSA - Final Rule - Regulatory Impact Analysis
- **source type:** rulemaking
- **agency:** Pipeline and Hazardous Materials Safety Administration
- **status:** current
- **official:** true
- **published on:** Not available
- **effective on:** Not available
- **summary:** Regulatory Impact Analysis: Final Rule Pipeline Safety: Responsibility to Conduct Inspections, Type B Gathering Lines Leak Surveys, and other Pipeline Safety Changes PHMSA-2010-0026 Office of Pipeline Safety Pipeline and Hazardous Materials Safety Administration (PHMSA) U.S. Department of Transportation February 2015 1 February 2015 Executive Summary This package of regulatory changes addresses errors and inconsistencies in the current regulations, provides additional clarifications, incorporates industry standards, and responds to an NTSB safety recommendation and petitions for rulemaking. Many of the revisions are small changes...
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Regulatory Impact Analysis: Final Rule
Pipeline Safety: Responsibility to Conduct Inspections, Type B Gathering Lines Leak
Surveys, and other Pipeline Safety Changes
PHMSA-2010-0026
Office of Pipeline Safety
Pipeline and Hazardous Materials Safety Administration (PHMSA)
U.S. Department of Transportation
February 2015
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February 2015
Executive Summary
This package of regulatory changes addresses errors and inconsistencies in the current
regulations, provides additional clarifications, incorporates industry standards, and responds to
an NTSB safety recommendation and petitions for rulemaking. Many of the revisions are small
changes that would not lead to substantial changes in regulatory requirements, operator practices,
or overall costs and benefits.
Benefit-Cost Analysis
Annual compliance costs are estimated to be $0.55 million. Annual safety benefits are not as
easily quantifiable, but are estimated at $25,222 in avoided incident costs, plus many intangible
benefits from the improved clarity and consistency of regulations and better information for
PHMSA on potential safety issues. Although the quantifiable benefits do not exceed the
estimated costs, PHMSA believes that the many non-quantifiable benefits of these changes
significantly outweigh the cost of compliance.
Regulatory Flexibility Act Analysis
The Regulatory Flexibility Analysis found that the rule could affect a substantial number of
small entities because of the market structure of the gas and hazardous liquids pipeline industry,
which includes many small entities. However, these impacts would not be significant.
Unfunded Mandates Act Analysis
PHMSA determined that the rule would not impose annual expenditures on State, local, or tribal
governments of the private sector in excess of $153 million, and thus does not require an
Unfunded Mandates Act analysis.1
1 The Unfunded Mandates Act threshold was $100 million in 1995. Using the non-seasonally adjusted CPI-U (Index
series CUUR0000SA0), that number is $153 million in 2013 dollars.
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1 Introduction
The Pipeline and Hazardous Materials Safety Administration (PHMSA) is proposing a package
of changes to the pipeline safety regulations. The changes would correct errors, address
inconsistencies, and respond to rulemaking petitions.
Requirements in several subject matter areas would be affected, including clarifying the
responsibility to conduct construction inspections, the performance of leak surveys for Type B
gathering lines, qualification requirements for plastic pipe joiners, modifying mill hydrostatic
tests for pipe to operate at alternative maximum allowable operation pressure (MAOP),
regulating the transportation of ethanol by pipeline, the transportation of pipe, offshore pipeline
condition reports, calculating pressure reductions for hazardous liquid pipeline integrity
anomalies, testing components other than pipe installed in low- pressure gas pipelines,
alternative MAOP Notifications, codifying the National Pipeline Mapping System (NPMS),
including welding operators as qualified to use welding equipment, explaining test requirements
for components fabricated by welding, and editorial changes.
This report analyzes the benefits and costs of the regulatory changes as required by Section 1 of
Executive Order 12866 (as amended by E.O.’s 13258 (2002), 13422 (2007), and 13497 (2009))
and Section 1 of E.O. 13563 (2011).
2 Executive Orders 12866 and 13563 require agencies to
regulate in the “most cost-effective manner,” make a “reasoned determination that the benefits of
the intended regulation justify its costs,” and develop regulations that “impose the least burden
on society.”
Analysis of the potential impacts on small entities is also required by the Regulatory Flexibility
Act. The Regulatory Flexibility Act analysis is also included in this document (see Section 8).
2 Background
PHMSA, pipeline operators, and others have identified certain errors, inconsistencies, updates to
standards incorporated by reference, and other deficiencies in the Pipeline Safety Regulations.
As such, PHMSA is proposing to make a set of miscellaneous changes to the Pipeline Safety
regulations concerning the following subjects, which are described in more detail in sections 3.1
to 3.12 below:
• Responsibility to Conduct Construction Inspections
• Leak Surveys for Type B Gathering Lines
2 The text of E.O. 12866 can be found here: http://www.archives.gov/federal-register/executive-
orders/pdf/12866.pdf and E. O. 13563 here:
http://www.whitehouse.gov/sites/default/files/omb/inforeg/eo12866/eo13563_01182011.pdf
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• Qualifying Plastic Pipe Joiners
• Mill Hydrostatic Tests for Pipe to Operate at Alternative Maximum Allowable Operation
Pressure (MAOP)
• Regulating the Transportation of Ethanol by Pipeline
• Transportation of Pipe
• Offshore Pipeline Condition Reports
• Calculating Pressure Reductions for Hazardous Liquid Pipeline Integrity Anomalies
• Testing Components Other than Pipe Installed in Low- Pressure Gas Pipelines
• Alternative MAOP Notifications
• National Pipeline Mapping System (NPMS)
• Welders vs. Welding Operators
• Components Fabricated by Welding
• Editorial Amendments
3 Identification of the Problem and the Need for the Rule
Under the Federal Pipeline Safety Laws, 49 U.S.C. 60101 et seq., the Secretary of Transportation
must prescribe minimum safety standards for pipeline transportation and for pipeline facilities.
The Secretary has delegated this authority to the PHMSA Administrator (49 CFR 1.53(a)). The
rule would create changes in the regulations consistent with the protection of persons and
property while changing unduly burdensome or nonsensical requirements.
Executive Order 12866 states that "Federal agencies should promulgate only such regulations as
are required by law, are necessary to interpret the law, or are made necessary by compelling
need, such as material failures of private markets to protect or improve the health and safety of
the public, the environment, or the well-being of the American people ... ." The mission of the
PHMSA is to ensure the safety of the natural gas and hazardous liquids pipeline system.
Pipeline operators do not always bear the full costs of an incident. Even in cases where they
provide compensation for losses that can be monetized, those monetary penalties or settlements
do not necessarily capture the full impact on affected parties, especially when a death or injury
occurs. As a result, there is a negative externality present in which the company may not take the
full societal cost of a possible incident into account in its decision-making. The negative
externality alters the company’s decision about safety precautions, leading to a need for
government to set minimum levels of safety precautions. Pipeline safety regulations are
designed to address this potential market failure. The rulemaking package analyzed here is more
specifically intended to improve compliance with these regulations by updating references and
technical standards, providing clarification, and removing conflicting language. Some of the
provisions also promote improved pipeline integrity and safety by addressing small gaps in the
current regulations, as discussed in more detail below.
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Executive Orders 12866 and 13563 direct all Federal agencies to consider the costs and benefits
of “significant regulatory actions.” Federal agencies are directed to develop a formal Regulatory
Impact Analysis consistent with Office of Management and Budget (OMB) Circular A-4 for all
“economically significant” rules, or those rules estimated to have an impact of $100 million in
1995 dollars or more in any one year. The Order also requires a determination as to whether a
rule could adversely affect the economy in terms of productivity and employment, the
environment, public health, safety, or State, local, or tribal governments. This requirement
applies to rulemakings that rescind or modify existing rules as well as to those that establish new
requirements. The goal of the analysis is to provide decision makers with a clear indication of the
most efficient alternative – that is, the alternative that generates the largest net benefits to society
ignoring distributional effects.
This rule has been considered a significant regulatory action under Section 3(f) of Executive
Order 12866 (58 FR 51735), and therefore is reviewed by OMB. This rule is significant under
the Regulatory Policies and Procedures of the Department of Transportation (44 FR 11034).
This rule falls below the $100 million per year in annual impact threshold. This regulatory
analysis:
• Identifies the target problem, including a statement of the need for the action.
• Identifies available alternative approaches
• Defines the baseline.
• Defines the scope and parameters of the analysis.
• Defines and evaluates the costs and benefits of the action and the main alternatives
identified by the analysis.
• Compares the costs and benefits.
• Interprets the cost and benefit results.
Subsections 3.1 to 3.12 describe the regulatory changes in detail and the specific needs to which
each regulatory change responds.
3.1 Responsibility to Conduct Construction Inspections
This rulemaking action would amend the Federal pipeline safety regulations §192.305 and
§195.204. The amendments would specify that a transmission pipeline or main cannot be
inspected by someone who performed the construction task requiring inspection.
Currently, PHMSA does not explicitly state that those who perform a construction task cannot
inspect their own work. The National Association of Pipeline Safety Representatives (NAPSR)
recommended that contractors who install a transmission line or main should not be allowed to
inspect their own work based on their experiences with poor quality construction by
unsupervised contractors. Agreeing with NAPSR, PHMSA adopted the rule and took it a step
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further. PHMSA extended the prohibition to include non-contractor pipeline personnel and
hazardous liquid lines. .
PHMSA is not requiring that operators hire a third party to perform inspections and revised the
language to clarify who is excluded from the inspections. Taking into consideration discussions
with the Technical Advisory Committees (TACs), PHMSA adopted language that explicitly
identified the individual who performed the construction task as prohibited from carrying out the
required inspection.
3.2 Leak Surveys for Type B Gathering Lines
This rulemaking action would amend the Federal pipeline safety regulation §192.9 to include the
performance of leak surveys for Type B gathering lines by operators and to repair any leaks
discovered.
Gathering lines are pipelines or parts of a connected series of pipelines that are used to transport
gas from a production facility to the first processing plant. Type B is a risk category for lower
pressure lines with a MAOP hoop stress of less than 20 percent SMYS (specified minimum yield
strength).
3
Currently, operators of onshore Type B gathering line have to comply with other design,
installation, construction, and initial testing requirements for transmission lines, and corrosion
control requirements if of metallic construction. Additionally, operators already must include
Type B gathering lines in their damage prevention and public education programs, establish a
MAOP following §192.619, and adhere to requirements for maintaining and installing line
markers that apply to transmission lines.
In September 2006, NAPSR passed a resolution requesting regulatory change to Type B lines.
More specifically, the Supplemental Notice of Proposed Rule Making (SNPRM) [Docket No.
RSPA-1998-4868; Notice 5] and the Final Rule for gathering lines [Federal Register; March 15,
2006 (Volume 71, Number 50)] both identified the need to include leak surveys as a compliance
activity for Type B gathering lines. It was not incorporated in the Final Rule as it went beyond
the scope of the SNPRM and PHMSA did not want to further postpone the rulemaking.
Annual leak surveys are a common but not universal practice on Type B gathering lines. In
calendar year 2011, the annual Type B report data showed there were 289 leaks eliminated or
repaired by operators, with the leading cause of leaks being external corrosion. Ensuring that all
operators perform regular leak surveys will help to detect additional gas leaks from pipelines
operating under low pressures in a timely manner.
3 PHMA’s definition of gathering lines can be found here:
https://www.federalregister.gov/articles/2005/10/03/05-19455/gas-gathering-line-definition-alternative-
definition-for-onshore-lines-and-proposed-safety-standards#h-14
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3.3 Qualifying Plastic Pipe Joiners
This rulemaking action would amend the Federal pipeline safety regulation §192.285(c) to
provide greater scheduling flexibility and stricter standards for re-qualification of persons who
make joints in plastic pipes.
Under the current §192.285(c) rule, a joiner must be re-qualified for a certain procedure if the
person did not perform that particular joint procedure or has three joints or three percent of
joints, whichever is greater, found unacceptable within a 12-month time period. This
amendment will extend the 12-month time period to 15 months and reduce the number of
unacceptable joints to just one. If any production joint is found unacceptable, a joiner is required
to re-qualify.
NAPSR in its petition (2008-03-AC-1) noted that the current rule setting a 12-month time period
was restrictive and caused the date to constantly be pushed to an earlier date each year.
Additionally, NAPSR noted there are a large number of operators requesting waivers similar to
NAPSR stating current regulations set too low of standards for joiner re-qualification.
3.4 Mill Hydrostatic Tests for Pipe to Operate at Alternative Maximum Allowable
Operating Pressure (MAOP)
This rulemaking action would amend the Federal pipeline safety regulation §192.112 by
disallowing the combining of loading stresses imposed by pipe mill hydrostatic testing
equipment for the mill test.
Eliminating the allowance of combining equipment loading stresses will increase the internal test
pressure for mill hydrostatic tests for new pipe to be operated at an alternative MAOP. The
MAOP refers to the wall strength of a pipe. This requirement ensures new pipes will receive a
mill test at a more accurate pressure level of at least 95 percent SMYS and therefore pipes will
be more correctly labeled before being put into operation.
A hydrostatic mill test requires placing the pipe in a device that uses water to simulate pressure
levels. The current rule allows combining the loading stress exerted naturally by the mill test
device as a part of the total pressure applied to the pipe. However, this leads to inaccuracies and
potential mischaracterization of the actual strength of the pipe. PHMSA identified a number of
cases throughout 2008 to 2010 where pipe did not meet the regulatory strength standards.
On May 21, 2009 PHMSA issued Advisory Bulletin “Pipeline Safety: Potential Low and
Variable Yield and Tensile Strength and Chemical Composition Properties in High Strength Line
Pipe.” In this bulletin, PHMSA warned owners and operators of natural gas and hazardous liquid
pipeline systems that some pipe joints were found to have as much as 15 percent lower strength
than the values advertised by the pipe manufacturer. Following this statement, the Interstate
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Natural Gas Association of America (INGAA) conducted a study that suggested this change to
the testing calculation procedure as one way to prevent operators from putting mislabeled pipe
into the ground.4 This change would affect the minority of operators who function under 80
percent SMYS.
3.5 Regulating the Transportation of Ethanol by Pipeline
This rulemaking action would amend the Federal pipeline safety regulation §195.2 to add ethanol
to PHMSA’s definition of “hazardous liquid.”
Presently, a hazardous liquid is defined as petroleum, petroleum products, or anhydrous
ammonia. This definition would be expanded to include ethanol. With increasing demand for
ethanol, pipelines will be utilized more to transport it and therefore the necessary precautions
must be taken.
A previous statement published in the Federal Register (72 FR 45002, Docket Number:
PHMSA-2007-28136) on August 10, 2007 identified that ethanol “may pose unreasonable risk to
life or property,” according to the meaning found in 49 USC 60101(a) (4) (B), and therefore
ethanol, ethanol blends, and other biofuels constitute “hazardous liquids for purposes of the
pipeline safety laws and regulations.
” From this statement, the few ethanol pipeline operators
that exist have already adopted hazardous liquid safety and reporting standards for the biofuel.
3.6 Transportation of Pipe
This rulemaking action would amend the Federal pipeline safety regulation §192.65 to remove
the exemption of pipe transported before November 12, 1970, to adhere to API’s Recommended
Practices 5L1.
The current rule states that operators may not install pipe with a hoop stress equal to or greater
than 20 percent and an outer diameter to wall thickness of 70 to 1 or more transported by rail,
unless it obeys API’s Recommended Practices 5L1 or the pipe was transported prior to
November 12, 1970. This exemption existed because the transportation of pipe stockpiled prior
to that date cannot be verified under API standards.
This exception has now become almost obsolete. The Interstate Natural Gas Association of
America (INGAA) conducted surveys and found no pipe made transported before November 12,
1970. NAPSR agreed that there is likely minimal stock of this vintage pipe.
However, in the unlikely case that there is still vintage pipe, operators should not be allowed to
use it. As seen in the Enbridge pipeline incident on July 4, 2002 and as recommended by the
4 The INGAA Foundation, “White Paper: Identification of Pipe with Low and Variable Mechanical Properties in High
Strength, Low Alloy Steels,” September 2009.
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National Transportation Safety Board (NTSB) report on the incident, all pipe transported by rail
should be subject to API’s Recommended Practice 5L1.5
3.7 Offshore Pipeline Condition Reports
This rulemaking action would repeal the Federal pipeline safety regulations §191.27 and §195.57
that require operators to submit a report to PHMSA within 60 days of completing the underwater
inspections of pipelines in the Gulf of Mexico required by §§ 192.612(a) and 195.413(a).
Sections 192.612(a) and 195.413(a) no longer require operators to perform underwater
inspections of all pipelines in the Gulf, but rather only necessitate periodic, risk-based
inspections of shallow-water pipelines. With the elimination of the underwater inspections, a 60-
day reporting period becomes inconsistent with current regulations and therefore PHMSA
recommends their repeal.
3.8 Calculating Pressure Reductions for Hazardous Liquid Pipeline Integrity Anomalies
This rulemaking action would amend the Federal pipeline safety regulation §195.452(h)(4)(i) to
include an alternative method for calculating a pressure reduction for immediate repair
conditions caused by issues other than corrosion.
Currently, an operator of a hazardous liquid pipeline must immediately repair the pipeline by
reducing the operating pressure as determined by a formula provided in §451.6.2.2(b) of
ASME/ANSI B31.4. There are many threats that can cause an immediate repair condition, yet
the formula provided focuses only on corrosion and limits the scope of the rule.
On July 17, 2007, PHMSA’s Final Rule attempted to amend §195.452(h)(4)(i); however it was
unable to be incorporated due to inaccurate amendatory instructions. This amendment corrected
those issues.
The new proposal considers the language suggested by the TACs and now states that to calculate
the reduction in pressure, the operator must reference 195.452(h)(4)(i)(B) or if that formula does
not apply, a 20 percent or greater reduction from the actual operating pressure should be
implemented until repairs are complete.
3.9 Testing Components other than Pipe Installed in Low- Pressure Gas Pipelines
This rulemaking action would repeal the Federal pipeline safety regulation paragraph
§192.505(d) that exempts certain components from post-installation strength test requirements in
5 The Enbridge pipeline incident released approximately 6,000 barrels of crude oil due to fatigue cracks in the pipe
in Cohasset, Minnesota. The NTSB report can be found here:
http://www.ntsb.gov/doclib/reports/2004/PAR0401.pdf
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Subpart J of Part 152 and add that provision to §192.503, which imposes general rules applicable
to testing all gas pipelines.
The GPTC wrote a letter dated March 25, 2010, petitioning PHMSA to repeal and add that
provision to the sections stated above.
3.10 Alternative MAOP Notifications
This rulemaking action would amend the Federal pipeline safety regulation §192.620(c)(1) to
require operators to give 60 days’ notice prior to the start of pipe manufacturing or construction
activities of new alternative MAOP pipelines.
Under current regulations, operators are required to give 180 days’ notice to each PHMSA
pipeline safety regional office where the pipeline is in service before using a new alternative
MAOP on any segment. The change will be less restrictive for operators by shortening the
notice days to 60. The 60 days’ notice will not delay project activities for operators, while still
allowing PHMSA enough forewarning to schedule personnel for safety inspections.
3.11 National Pipeline Mapping System (NPMS)
This rulemaking action would amend the Federal pipeline safety regulation §191.29 and §195.61
to implement the statutory requirement for the submission of NPMS data.
PHMSA collects NPMS data annually since 2002 as outlined in Section 15 of the Pipeline Safety
Improvement Act.
6 Operators are required to submit geospatial, attribute, and metadata as well
as public contact information and a transmittal letter. This rulemaking does not change the
submission timeline or any requirements.
3.12 Welders vs. Welding Operators
This rulemaking action would amend the Federal pipeline safety regulations §192.225, §192.227,
§192.229, §195.214, §195.222 to include welding operators as qualified personnel of
mechanized and automated welding equipment by adding Section 9 and Appendix A of API
1104 as qualification references.
In the current regulation, welders are qualified under Section 6 of API 1104 or Section IX of the
ASME Boiler and Pressure Vessel Code. In expanding the qualification references and including
welding operators, PHMSA is ensuring knowledgeable personnel.
6 https://www.npms.phmsa.dot.gov/Documents/Pipeline%20Safety%20Improvement%20Act%202002.pdf
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3.13 Components Fabricated by Welding
This action would amend the Federal pipeline safety regulation §192.153 to clarify the design
and test requirements for pressure vessels in meter stations, compressor stations, and other
locations that are tested to Class 3 requirements to meet the 49 CFR Part 192 requirements and
are tested at 1.5 times the MAOP.
Presently, the rule does not explicitly state the testing requirements, but rather refers to them
obliquely. This recommendation serves to clearly specify the requirements. Confusion arose
from the ASME BPVC Section VIII test pressure standard of 1.3 times the MAOP. However,
this test factor does not apply to non- specially ordered compressors or meter stations, or Class 3
or Class 4 locations and therefore is not in compliance with PHMSA regulations.
3.14 Editorial Amendments
In this NPRM, PHMSA is also making the following editorial amendments to the Federal
pipeline safety regulations:
In §195.571, the NACE Standard on Cathodic Protection is now Incorporated by Reference.
In the §195.3(c) table indicating publications incorporated by reference, ANSI/API
Recommended Practice 651 is corrected to show the right source and reference material
§195.565 and §195.573(d).
In §195.2, the definition of “Alarm” is amended to include the codification of the new control
room management regulations (74 FR 63310).
In §192.925(b) and (b)(2), “indirect examination” is replaced with “indirect inspection” for
consistency with §192.925(a) and the relating NACE standard.
In §195.428(c), “§5.1.2” is revised to “§7.1.2” to correctly reference overfill protection
requirements for above ground tanks in the 2010 edition of API Standard 2510.
In §192.3, the definition of “Welder” and “Welding Operator” is added.
4 Identification of Available Alternative Approaches
4.1 No Action
This was used as the baseline against which PHMSA compared all other alternatives.
Regulatory analyses typically consider an alternative in which the agency would not take any
action, because it would maintain the status quo. No new requirements would be levied. No costs
would be incurred to implement new requirements. No new benefits would result.
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PHMSA has an obligation to ensure the safe and effective transportation of hazardous liquids
and gases by pipeline. The changes in this rulemaking serve that purpose by clarifying the
pipeline safety regulations, eliminating conflicting provisions, responding to new statutory
mandates, and eliminating unduly burdensome requirements. A failure to undertake these
actions would allow for the continued imposition of unnecessary compliance costs without
increasing public safety. Accordingly, PHMSA rejected the “no action” alternative.
4.2 Revisions
This alternative was determined by PHMSA as the preferred regulatory option and is compared
in the document with the baseline “no action” alternative.
PHMSA is proposing to make certain amendments, corrections, and editorial changes to the
pipeline safety regulations. These revisions would eliminate inconsistencies and respond to
several petitions for rulemaking and recommendations from our stakeholders, thereby facilitating
the safe and effective transportation of hazardous liquids and gases by pipeline. The changes in
this rulemaking serve that purpose by clarifying the pipeline safety regulations and eliminating
unduly burdensome requirements.
5 Industry Information
The affected industry comprises owners and operators of regulated natural gas and hazardous
liquid pipelines. These include a mix of large and small businesses, as well as publically owned
utilities, municipalities, and other organizations. Using a combination of PHMSA 2011 Annual
Report data and the Dun and Bradstreet company database, there are approximately 3,000
regulated entities when all corporate subsidiaries are separately counted, with a total of 150,000
onsite employees. There are wide variations across entities with respect to the share of
employees actually engaged in pipeline operations, especially for public agencies.
Among these entities, common industry (NAICS) codes are 211111, Crude Petroleum and
Natural Gas Extraction; 221210, Natural Gas Distribution; 324110, Petroleum Refineries;
486910, Pipeline Transportation of Refined Petroleum Products; 486210, Pipeline Transportation
of Natural Gas; and 424720, Petroleum and Petroleum Products Merchant Wholesalers.
Many of the specific provisions in this rulemaking would apply only to specific subsets of this
population, such as operators of gas gathering lines, as described in more detail in Section 6
below.
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6 Definition and Evaluation of the Benefits and Costs
6.1 Data Sources and Limitations
Cost information is taken from PHMSA databases and external datasets as detailed more
specifically below. In many cases the changes are so small as to entail little to no
quantifiable costs.
6.2 Costs
In the sub-sections below, each provision of the rulemaking is analyzed individually for
potential cost implications.
6.2.1 Responsibility to Conduct Construction Inspections
Construction safety inspections are integral to ensuring the transmission line or main is correctly
built and assembled to minimize future hazards. With this provision, PHMSA is not requiring
operating companies to hire a third party to perform the inspections, only clarifying that the same
employee who conducted the work cannot also inspect it. Inspections can be performed with
other employees, but that employee must not have performed the task under inspection.
Compliance costs for this provision are minimal, as it clarifies the existing inspection
requirement.
6.2.2 Leak Surveys for Type B Gathering Lines
This section requires operators of Type B gathering lines to perform annual leak surveys for
more rapid detection of external corrosion. PHMSA performed a cost analysis by averaging the
daily rate of two leak survey service providers. The average daily cost of surveying two miles of
pipeline per day equaled $600. Averaging 2010, 2011, and 2012 miles of Type B gathering lines
provided an estimation of how many miles would need to be inspected annually. Approximately
3,650 miles of Type B gathering lines will be required to be inspected annually. Multiplying that
by the average cost of $300 per mile (i.e. $600 per 2 miles), the upper bound of total annual
expenditure is approximately $1.1 million.
Leak surveys, while not currently required for Type B gathering lines, are a widespread industry
practice because they serve a business purpose in helping to detect leaks, thereby reducing lost
gas and liability exposure. Although operators do not submit data on the extent of these surveys,
PHMSA believes that approximately half of all Type B gathering line mileage that would
otherwise be affected by this proposal is already being inspected. Therefore, a more realistic
estimate of the actual incremental cost is approximately 50% of the upper bound of $1.1 million,
or $0.55 million per year.
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6.2.3 Qualifying Plastic Pipe Joiners
PHMSA’s proposal to extend the recertification period from 12 months to 15 months will result
in a small cost savings for the affected group of joiners, since their requalification will come up
slightly less frequently. At the same time, a small number of joiners will require requalification
more often because of the proposal to reduce the standard on unacceptable joints from three
joints or three percent, whichever is greater, to just one joint. On balance, the overall cost
implications will be minimal, and the overall impact will be a cost savings for the majority of
joiners.
6.2.4 Mill Hydrostatic Tests for Pipe to Operate at Alternative Maximum Allowable
Operation Pressure (MAOP)
This is a technical correction to a testing procedure to ensure that pipe can actually withstand the
operating pressure at which it is rated. The removal of the allowance for equipment loading
stresses is a change to the estimation formula and does not require new equipment or techniques.
Of the small group of manufacturers who produce pipe intended for operation at 80 percent
SMYS, many already test up to the 100 percent level, so this rulemaking will affect few
facilities. As this change is a technical correction to improve the accuracy of the labeled SMYS,
there are no significant costs.
6.2.5 Regulating the Transportation of Ethanol by Pipeline
The few ethanol pipeline operators in existence already handle and report as if ethanol were a
hazardous liquid due to a PHMSA policy statement from August 10, 2007 identifying the risks
involved in ethanol transportation. The increasing demand and expansion of ethanol transported
by pipe may pose significant future costs and revenue to the industry, yet this rulemaking does
not affect that. As a codification of an existing policy requirement, this section does not entail
any significant changes in compliance costs.
6.2.6 Transportation of Pipe
As studies performed by PHMSA and INGAA noted, there is relatively little, if any, vintage pipe
in stock. Vintage pipe refers to pipe transported prior to November 12, 1970. The exception for
allowing the installation of vintage pipe not transported under API’s Recommended Practices
5L1 is outdated and therefore this rule serves primarily as a reporting clarification and updating
of regulations. There are no expected cost impacts.
6.2.7 Offshore Pipeline Condition Reports
Under this revision, operators no longer are required to provide a report 60 days after an
underwater pipeline inspection in the Gulf of Mexico. This editorial clarification maintains
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consistency with other rules that are no longer observed. This section entails no net societal
costs or benefits.
6.2.8 Calculating Pressure Reductions for Hazardous Liquid Pipeline Integrity Anomalies
This rule was already addressed in a previous rulemaking from July 17, 2007. With the
amendatory instructions corrected, this minor addition to calculating pressure reductions for a
pipe under immediate repair conditions will not result in any significant changes in compliance
costs.
6.2.9 Testing Components other than Pipe Installed in Low- Pressure Gas Pipelines
In moving section 192.505 (d) to section 192.503, all post-installation strength test requirements
are located in the same place within the regulations. As no requirements are changing, this
rulemaking does not have any incremental compliance costs.
6.2.10 Alternative MAOP Notifications
This rulemaking allows for a less restrictive notice period for operators who want to begin
manufacturing or construction activities with pipe of a new alternative MAOP: 60 days instead
of the current 180 days. As such, it may yield small cost savings and additional flexibility for
operators. PHMSA does not anticipate that this change will result in additional costs for the
agency.
6.2.11 National Pipeline Mapping System (NPMS)
This section simply incorporates existing statute-imposed requirements into the Pipeline Safety
Regulations. Since 2002, operators have adhered to the same requirements that will now be
codified. There are no anticipated changes to operator filings or requirements, and accordingly
no incremental compliance costs.
6.2.12 Welders vs. Welding Operators
The additional qualifications for welders and welding operators under the new rulemaking
provide no more than a clarification of qualification references allowed by PHMSA. While this
will ensure qualified personnel are performing welding activities, it does not result in substantial
costs or benefits as the qualification was already outlined in API 1104 Section 9 and Appendix
A.
6.2.13 Components Fabricated by Welding
Although comments expressed concern over additional costs for operators, this rule is a
clarification of an existing rule found in 49 CFR §192.153(e) and distinguishes it from the other
ASME BPVC Section VIII ruling. The industry should already follow this requirement, even if
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it may have been misunderstood by some operators. This clarification of compliance does not
incur any new costs to operators as 1.5 times MAOP is an industry standard already adopted by
PHMSA.
6.2.14 Editorial Amendments
The editorial adjustments correct errors, uphold consistency, and fix small discrepancies
throughout the Final Rule. There are no substantive changes to the requirements and therefore
no supplementary compliance costs.
6.2.15 Cost Summary
In general, many of these amendments are minor rulemakings with little or no substantive
changes to industry standards or compliance costs. Only one provision came with major
quantifiable costs and this is estimated at $0.6 to million per year for additional operators to
perform leak surveys for Type B gathering lines.
6.3 Benefits
Pipeline incidents can result in death, injury, property damage, and environmental damage. The
benefits of the regulatory changes stem primarily from improvements to regulatory clarity and
from upgraded safety requirements that are intended to reduce the number of pipeline incidents
and their severity.
Estimates of avoided incident costs are calculated using information on fatalities, injuries, and
property damage (including lost product). Fatalities and injuries are converted to dollar terms
using values from departmental guidance documents, $9.1 million per fatality and $955,500 for
an injury.7 [Based on departmental guidance, the injury and fatality figures rise 1.07% per year
to account for wage increases over time.]
In the sub-sections below, the expected benefits of each provision of the rulemaking are analyzed
individually.
6.3.1 Responsibility to Conduct Construction Inspections
This section is a clarification explicitly prohibiting the person(s) who performed a construction
task from inspecting their own work. Although this was already a widespread industry standard,
there may be some incremental safety benefits from formalizing this requirement.
7 Trottenberg, Polly and Robert Rivkin. “Guidance on Treatment of the Economic Value of a Statistical Life (VSL) in
U.S. Department of Transportation Analyses.” February 28, 2013. The injury number is equivalent to a “serious”
injury on the Abbreviated Injury Scale and is 10.5% of the VSL.
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Between 1993 and 2012 there were 25 construction, installation, and fabrication- related
incidents that resulted in $16,681,026 in reported property damage from gas transmission lines
plus 47 incidents from hazardous liquid transmission causing $9,192,653 in property damage.
8
The proportion attributable to errors caused by self-inspection is unknown, so benefits cannot be
quantified for this provision. However, PHMSA believes that this explicit inspection rule will
improve safety by ensuring unbiased inspections.
6.3.2 Leak Surveys for Type B Gathering Lines
By performing leak surveys annually, operators are more likely to detect leaks early, thereby
avoiding costlier future repairs and reducing the amount of gas lost. As mentioned in section
3.2, during calendar year 2011, there were 289 reported leaks on Type B gathering lines
eliminated or repaired, with the lead cause of these leaks being external corrosion. Leak surveys
are particularly important for low pressure gas gathering lines because these lines tend to leak
rather than rupture. In addition to the direct operational benefits, annual leak surveys will also
reduce the environmental harm caused by lost gas (i.e., the greenhouse gas potential of methane
released into the atmosphere).
According to PHMSA incident data collected from 1993 to 2012, external corrosion in gas
gathering lines caused $2,277,870 in property damage and resulted in one injury.9 Other types of
incidents, such as certain equipment failures and punctures, are also potentially preventable
through leak surveys. Prior to 2010, the data unfortunately does not distinguish between Type A
and Type B gathering lines. For the more limited period from 2010 to 2012, PHMSA incident
data includes one incident with an onshore type B gathering line that incurred $76,567 of
property damage. This represents an annual average of $25,222 in safety benefits from incidents
on Type B gathering lines that are potentially preventable via annual leak surveys. There are
also environmental and climate-change benefits from reducing lost gas, but these could not be
quantified because of limited data on the quantity of gas lost in the relevant incidents. In
addition, these surveys would future cost savings for operators in terms of avoiding more costly
repairs. Operator leak reporting also gives PHMSA valuable information that can be used in
trending analysis for the determination of problem materials or poor operating practices. These
important benefits cannot be quantified.
8 http://primis.phmsa.dot.gov
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