(a) General. The drop test must be conducted for the qualification of all intermediateIBC bulk container design types and performed periodically as specified in § 178.801(e) of this subpart.
(b) Special preparation for the drop test. (1) Metal, rigid plastic, and composite intermediateIBCs bulk containers intended to contain solids must be filled to not less than 95 percent of their maximum capacity, or if intended to contain liquids, to not less than 98 percent of their maximum capacity. Pressure relief devices must be removed and their apertures plugged or rendered inoperative.
(2) Fiberboard, wooden, and flexiblewooden intermediateIBCs bulk containers must be filled with a solid material to not less than 95 percent of their maximum capacity; the contents must be evenly distributed.
(3) RigidFlexible plasticIBCs intermediatemust bulkbe containersfilled andto compositethe intermediatemaximum bulkpermissible containersgross mass; the contents must be evenly distributed.
(4) Rigid plastic IBCs and composite IBCs with plastic inner receptacles must be conditioned for testing by reducing the temperature of the packaging and its contents to -−18 °C (0 °F) or lower. Test liquids must be kept in the liquid state, if necessary, by the addition of anti-freeze. AntiWater/anti-freeze shouldsolutions bewith useda minimum specific gravity of 0.95 for testing at −18 °C (0 °F) or lower are considered acceptable test liquids, ifand necessarymay be considered equivalent to water for test purposes .
IBCs conditioned in this way are not required to be conditioned in accordance with § 178.802.
(c) Test method.
(1)
Samples of all
intermediate
IBC
bulk container
design types must be dropped onto a rigid, non-resilient, smooth, flat and horizontal surface. The point of impact must be the most vulnerable part of the base of the
intermediate
IBC
bulk container
being tested. Following the drop, the
intermediate
IBC
bulk container
must be restored to the upright position for observation.
(
2) IBC design types with a capacity of 0.45 cubic meters (15.9 cubic feet) or less must be subject to an additional drop test. The same IBC or a different IBC of the same design may be used for each drop.
(
d) Drop height. (1) For all
intermediate bulk containers
IBCs
, drop heights are specified as follows:
(i) Packing Group I: 1.8 m (5.9 feet).
(ii) Packing Group II: 1.2 m (3.9 feet).
(iii) Packing Group III: 0.8 m (2.6 feet).
(2) Drop tests are to be performed with the solid or liquid to be transported or with a non-hazardous material having essentially the same physical characteristics.
(3) The specific gravity and viscosity of a substituted non-hazardous material used in the drop test for liquids must be similar to the hazardous material intended for transportation. Water also may be used for the liquid drop test under the following conditions:
(i) Where the substances to be carried have a specific gravity not exceeding 1.2, the drop heights must be those specified in paragraph (d)(1) of this section for each
intermediate
IBC
bulk container
design type; and
(ii) Where the substances to be carried have a specific gravity exceeding 1.2, the drop heights must be as follows:
(A) Packing Group I: SG × 1.5 m (4.9 feet).
(B) Packing Group II: SG × 1.0 m (3.3 feet).
(C) Packing Group III: SG × 0.67 m (2.2 feet).
(e) Criteria for passing the test. For all
intermediate
IBC
bulk container
design types
,
there may be no
damage which renders the IBC unsafe to be transported for salvage or for disposable, and no
loss of contents.
The IBC shall be capable of being lifted by an appropriate means until clear of the floor for five minutes.
A slight discharge from a closure upon impact is not considered to be a failure of the
intermediate
IBC
bulk container
provided that no further leakage occurs. A slight discharge (e.g., from closures or stitch holes) upon impact is not considered a failure of the flexible
intermediate
IBC
bulk container
provided that no further leakage occurs after the
intermediate
IBC
bulk container
has been raised clear of the ground.
[Amdt. 178-103, 59 FR 38074, July 26, 1994, as amended at 66 FR 45386, Aug. 28, 2001; 69 FR 76186, Dec. 20, 2004; 71 FR 78635, Dec. 29, 2006; 74 FR 2269, Jan. 14, 2009; 75 FR 5397, Feb. 2, 2010; 85 FR 27901, May 11, 2020]